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Ski-Doo REV-XR 2009, Operator'S Manual, Page: 4 / 151

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Ski-Doo REV-XR 2009 Operator'S Manual Download Page 4

TABLE OF CONTENTS

FOREWORD . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

1

Know Before You Go .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

1

Safety Messages.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

1

About this Operator's Guide . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

1

SAFETY INFORMATION

GENERAL PRECAUTIONS. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

8

Avoid Carbon Monoxide Poisoning .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

8

Avoid Gasoline Fires and Other Hazards . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

8

Avoid Burns from Hot Parts .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

8

Accessories and Modifications .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

8

SPECIAL SAFETY MESSAGES . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .

9

RIDING THE VEHICLE . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12

Pre-Ride Inspection . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12
How to Ride . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 14
Carrying a Passenger . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 15
Terrain/Riding Variations .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 16
Environment . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 20

TRACTION ENHANCING PRODUCTS . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 22

Manoeuvrability . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 22
Acceleration . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 23
Braking . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 23
Important Safety Rules . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 23
Traction Enhancing Products Effect on the Snowmobile Durability. .. . . .. . . 23
Installation of Studs . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 24
Inspection.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 25

HANG TAG. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 26

IMPORTANT ON-PRODUCT LABELS .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 27

VEHICLE INFORMATION

CONTROLS/INSTRUMENTS/EQUIPMENT .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 34

1) Handlebar . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 35
2) Throttle Lever . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 35
3) Brake Lever . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 36
4) Parking Brake Lever . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 36
5) DESS Post .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 37
6) Engine Stop Switch . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 37
7) Multifunction Switch . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 38
8) Reverse Shift Lever . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 40
9) Tilt Steering . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 41
10) Adjustable Mirrors . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 41
11) Tool Kit . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 41
12) Grab Handle/Bumper . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 42

2

_______________

Summary of Contents for REV-XR 2009

Page 1: ......

Page 2: ...cals known to the state of California to cause cancer and birth defects or other reproductive harm In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recrea...

Page 3: ...erious injury CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could severe ly damage vehicle co...

Page 4: ...riations 16 Environment 20 TRACTION ENHANCING PRODUCTS 22 Manoeuvrability 22 Acceleration 23 Braking 23 Important Safety Rules 23 Traction Enhancing Products Effect on the Snowmobile Durability 23 Ins...

Page 5: ...Recommended Fuel 64 Fueling Procedure 64 Recommended Oil 65 OPERATING INSTRUCTIONS 66 Operation During Break In Period 66 Engine Starting Procedure 66 Emergency Starting 66 Vehicle Warm Up 67 Operatin...

Page 6: ...5 Body 107 STORAGE AND PRESEASON PREPARATION 109 Storage 109 Preseason Preparation 110 TECHNICAL INFORMATION VEHICLE IDENTIFICATION 112 Vehicle Description Decal 112 Serial Numbers 112 DECLARATION CE...

Page 7: ...DA 2009 SKI DOO SNOWMOBILES 132 BRP INTERNATIONAL LIMITED WARRANTY 2009 SKI DOO SNOWMOBILES 137 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA 2009 SKI DOO SNOWMOBILES 141 PRIVACY OBLIGATION DISC...

Page 8: ...TABLE OF CONTENTS 6 _______________...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...ly flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Refuel ou...

Page 11: ...ar conditions Always consult your snowmo bile dealer when selecting the snowmobile model for your particular needs and uses Injury or death may result to the snowmobile operator passenger or bystander...

Page 12: ...u and the snowmo bile in front of you Depending on the terrain condition stopping may require a little more space than you think Play it safe Be prepared to use evasive driving Venturing out alone wit...

Page 13: ...f the vehicle while the engine is running To clear or inspect the track stop the engine tilt the vehicle on its side and remove blockage with a piece of wood or branch Never allow anyone near a rotati...

Page 14: ...occur 1 Be warmly dressed with clothing designed for snowmobiling 2 Remove snow and ice from body including seat footrests controls and instruments 3 Verify that skis and steering oper ate freely Chec...

Page 15: ...heck that there is no snow or ice Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Air silencer prefilter Check that there is no snow or ice St...

Page 16: ...s Guide Spare spark plugs and wrench Friction tape Spare drive belt Spare starter rope Spare light bulbs Tool kit including at least pliers screwdriver adjustable wrench Knife Flashlight Include othe...

Page 17: ...Carrying a Passenger Certain snowmobiles are designed for an operator only others can allow one passenger only and others can allow up to two passengers Refer to the indications on the vehicles to kn...

Page 18: ...sengers and the operator can sometimes see more of the trail ahead than the passengers Therefore smooth starting and stop ping are required with passengers and the operator must slow down The op erato...

Page 19: ...mobile on ice or icy surfaces can be very dangerous if you do not observe certain precautions The very nature of ice is foreign to good con trol of a snowmobile or any vehicle Traction for starting tu...

Page 20: ...If you are not sure of your way do not proceed Keep a safe distance behind other snowmobilers to improve visibility and reaction time Unfamiliar Territory Whenever you enter an area that is new to you...

Page 21: ...oose a place where you know you can climb without difficulty Use the standing position and proceed with only as much speed needed to crest the bank Stop completely at the top of the bank and wait for...

Page 22: ...area to area Do not violate this privilege by chasing or harassing wildlife Fatigue and exhaustion can lead to animal s death Avoid areas posted for the protection or feeding of wildlife If you happen...

Page 23: ...g young or suffering from food shortage Stress can sap scarce energy reserves Refrain from riding in areas where only animals are intended to tread Obey gate closures and regulatory signs and remember...

Page 24: ...ility Using traction enhancing products such as more aggressive ski carbide runners and or studs makes the snow mobile grip the ground better at both the front and at the rear The use of carbide runne...

Page 25: ...a loss of control Important Safety Rules WARNING Centrifugal force could cause de bris damaged or loose studs pieces of torn track or an en tire severed track to be violently thrown backwards out of...

Page 26: ...ds on an unapproved track could increase the risk of the track tearing or severing possibly resulting in serious injury or death A00A8KA 1 2 TRACK SYMBOLS 1 Approved 2 NOT Approved To ensure safe and...

Page 27: ...ion of studs can increase the risk of track tearing or severing possibly resulting in serious in jury or death Inspection PROCEED WITH A VISUAL INSPEC TION OF YOUR TRACK BEFORE EACH USE Look for any d...

Page 28: ...HANG TAG 704901107 vmo2006 005 009_en 26 _______ SAFETY INFORMATION ________...

Page 29: ...T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SA...

Page 30: ...ention aux pi ces en rotation _ elles peuvent vous blesser ou capter vos v tements This guard must ALWAYS be in place when engine is running Beware of rotating parts _ they could cause injuries or cat...

Page 31: ...ng vehicles Avoid thin ice open water Use extra caution whenever off trail ALWAYS wear a DOT approved HELMET and clothing appropriate for snowmobiling NEVER ride after consuming alcohol or drugs even...

Page 32: ...details pertaining to track studding WARNING mmo2008 003 052_en INSTRUCTION 12 MODELS WITH TRACK APPROVED FOR STUDS XXX XXX XX XX mmo2007 002 001_en INSTRUCTION 13 RENEGADE X GTX SE EUROPEAN MODELS x...

Page 33: ...IMPORTANT ON PRODUCT LABELS mmo2008 008 024 INSTRUCTION 20 600 HO E TEC MODEL ________ SAFETY INFORMATION ________ 31...

Page 34: ...IMPORTANT ON PRODUCT LABELS 32 _______ SAFETY INFORMATION ________...

Page 35: ...VEHICLE INFORMATION _______________ 33...

Page 36: ...INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment do not apply or are optional on some models 5 4 3 1 13 27 6 2 11 mmo2009 005 035_a TYPICAL 7 26 9 25 mmo2009 005 036_a TYPICAL 34 ______...

Page 37: ...owmobile As the handlebar is rotated to right or left the skis are turned right or left to steer the snow mobile WARNING Fast reverse while turning could result in loss of stability and con trol 2 Thr...

Page 38: ...Parking Brake Lever Parking brake should be used whenev er snowmobile is parked mmo2009 005 005_a TYPICAL 1 Parking brake lever WARNING Make sure parking brake is fully disengaged before operating th...

Page 39: ...PM if and only if this unique code has been read after engine starting If another DESS key is installed the engine will start but will not reach drive pulley engagement speed to move ve hicle Make sur...

Page 40: ...KI DOO dealer for servicing 7 Multifunction Switch mmo2008 003 009_a TYPICAL 1 Start Electronic Reverse button 2 Headlights dimmer switch 3 Heated grips 4 Heated throttle lever 5 Mode set button Start...

Page 41: ...eating intensity is displayed via the multifunction display mmo2007 009 043_b HEATING INTENSITY DISPLAY 1 Less heat 2 More heat Heated grips will be in OFF position when there are no bars displayed on...

Page 42: ...vel mmo2007 009 044_b HEATING INTENSITY DISPLAY 1 Less heat 2 More heat Heated throttle lever will be in OFF po sition when there are no bars displayed on the gauge Mode Set Button Models with Multifu...

Page 43: ...the lock lever NOTE On the GTX LE model the steering can be set to a desired fixed position see your SKI DOO authorized dealer 10 Adjustable Mirrors Each mirror can be adjusted to suit driv er s prefe...

Page 44: ...appropriate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries mmo2009 005 007_a FRONT 1 Grab handle bumper mmo2009 005 008_a REAR 1 Grab handle bumper...

Page 45: ...al units but it is possible to change it to metric units contact an authorized SKI DOO dealer for unit settings Speedometer Measures vehicle speed in miles or kilometers depending on the setting mmo20...

Page 46: ...l One 1 bar left in fuel level dis play Replenish fuel tank as soon as possible Long beeps repeating slowly REVERSE Electronic reverse is selected 3 short beeps REV FAIL Engine rotation did not change...

Page 47: ...igital Gauge Only Button use to navigate in gauge multi function display NOTE MODE M button on the multi switch housing has the same functions and can also be used SET S Button Button use to navigate...

Page 48: ...etric units contact an authorized SKI DOO dealer for unit settings A Odometer Records the total distance travelled Press the SET S button to select odometer mode mmo2008 003 013_c 1 Odometer mode B Tr...

Page 49: ...settings WARNING Reading the gauge digital display can distract from the operation of the vehicle particularly from con stantly scanning the environment This could lead to a collision re sulting in se...

Page 50: ...Air suspension Refer to TUNE YOUR RIDE section A Speedometer In addition of the analog type speedometer vehicle speed can also be displayed via the multifunction display Vehicle speed can be displaye...

Page 51: ...display then proceed as follows mmo2007 009 066_m While display is flashing press SET S button to select RPM mode mmo2007 009 066_n 1 RPM mode Press the MODE M button to confirm selection or wait 5 s...

Page 52: ...rTRIP mode mmo2007 009 066_p 1 Trip hour meter HrTRIP mode Press and hold the SET S button to re set mmo2007 009 066_k F Clock Press the SET S button to select clock mode mmo2007 009 066_p 1 Clock mod...

Page 53: ...et To display vehicle altitude proceed as follows Press the MODE M button to select display 1 mmo2007 009 066_m While display is flashing press the SET S button to select altitude mode mmo2007 009 066...

Page 54: ...07 009 066_o To reset press the MODE M to select mode mmo2007 009 066_m Press and hold the SET S button with in 5 seconds to reset mmo2007 009 066_w J Average Speed Records vehicle average speed since...

Page 55: ...066_w K Heated Grips Heating Intensity Bar gauge that indicates heating inten sity Refer to HEATED GRIPS SWITCH for more details mmo2007 009 043_a HEATED GRIPS 1 Operating range L Heated Throttle Leve...

Page 56: ...tion mode mmo2007 009 066_n 1 Instant fuel consumption mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o N Total Fuel Consumption 600 HO E TEC Model Only Records v...

Page 57: ...IP METER A OR B for more details mmo2007 009 066_p 1 Trip meter TRIP B mode Press and hold the SET S button to re set mmo2007 009 066_w O Message Display mmo2007 009 066_c 1 Message display Refer to P...

Page 58: ...On the GTX SE model discon nect the electrical connector located underneath the seat NOTICE Do not stretch the electri cal connector and wiring 3 Remove seat mmo2007 009 073_a TYPICAL Step 1 Pull and...

Page 59: ...forward if not held while pulling up the lock lever 16 Passenger 1 1 Seat GTX Models On the GTX models a 1 1 passenger seat is provided as standard equip ment WARNING Any passenger must be able to fir...

Page 60: ...he rear por tion down to lock the passenger seat in position NOTE A distinctive snap will be felt Double check that the seat is secure by giving it a tug to confirm proper latch ing WARNING Make sure...

Page 61: ...odels WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Excessive weight in rack may reduce steering ability WARNING Always readjust suspension ac cording to...

Page 62: ...lone on the rear rack To install secure to the rack using the Velcro straps as shown msi2009 085 002_a 1 Velcro strap 2 Rear rack The retaining Velcro straps can be hid den in side pouches The side po...

Page 63: ...key 2 Pull handle all the way up and re move the saddlebag Saddlebag Installation To install the saddlebags on the rear rack proceed as follows 1 Insert the metal tabs located on the rear bumper in t...

Page 64: ...with the vehicle On GTX models a visor jack connector and a heating boots jack connector is installed at rear on the LH handhold 27 12 Volt Power Outlet GTX and GSX Models A 12 volt electric appliance...

Page 65: ...1 Rod Secure rod to hitch using hairpin previ ously removed mmo2008 003 072_a TYPICAL 1 Hairpin 2 Rod NOTICE To avoid damages to the vehicle always release hitch from its support Ensure hitch moves fr...

Page 66: ...ase gas line antifreeze in a proportion of 150 ml 5 U S oz of gas line an tifreeze added to 40 liters 10 1 2 U S gal of gas This precaution is in order to reduce the risk of frost buildup in carbureto...

Page 67: ...ation reduced engine component wear and oil deposit thus maintaining maximum level perfor mance and antifriction properties The synthetic blend injection oil meets the latest ASTM and JASO standards b...

Page 68: ...ttle control lever oper ation 2 Ensure that the tether cord cap DESS key is in position and that the cord is attached to your cloth ing eyelet 3 Ensure that the engine stop switch is in the ON positio...

Page 69: ...rive pulley Start engine as per usual manual start ing WARNING When starting the snowmobile in an emergency situation using drive pulley do not reinstall the belt guard and return slowly to have snowm...

Page 70: ...everse could result in loss of vehicle stability Come to complete stop before depress ing engaging the reverse Always remain seated and apply the brake before shifting Ensure the path behind is clear...

Page 71: ...NOTICE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can...

Page 72: ...A shocks These can be rebuilt or re calibrated See an authorized SKI DOO dealer Rear Suspension Adjustment REAR SUSPENSION TYPE MODELS TYPE All models SC 5 mmo2007 009 004_a SC 5 REAR SUSPENSION 1 Rea...

Page 73: ...confirm press the MODE M button or wait 5 sec onds mmo2009 005 040_a 1 Set point 2 Actual setting Rear Springs Preload Comfort IMPORTANT Make sure that all ob jects to be transported are in place in...

Page 74: ...ion mmo2007 009 011_a TYPICAL SC 5 LH SIDE 1 Adjust spring preload mmo2007 009 012_a TYPICAL SC 5 RH SIDE 1 Adjust spring preload Center Spring Preload Steering Behavior Ride at moderate speed on a tr...

Page 75: ...ap length and or riding posi tion to change the angle at which the track rides on the snow Operator s fa miliarity with the various adjustments as well as snow conditions will dictate the most efficie...

Page 76: ...kwise increases shock damping action stiffer for these low compres sion speeds High Speed Compression Damping The high speed adjuster modifies the compression damping force for high suspension velocit...

Page 77: ...d adjustment mmo2008 003 038_a TYPICAL RING TYPE PRELOAD 1 Adjustment ring 2 Ring positions mmo2008 003 036_a TYPICAL CAM TYPE PRELOAD 1 Adjustment cam 2 Cam positions NOTICE Make sure that both front...

Page 78: ...spension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Reduce front suspensi...

Page 79: ...kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely...

Page 80: ...VEHICLE TRANSPORTATION 78 ______________...

Page 81: ...MAINTENANCE INFORMATION _______________ 79...

Page 82: ...d tools you can perform these pro cedures If not see your authorized SKI DOO dealer Other important items in the maintenance schedule that are more difficult and re quire special tools are best perfor...

Page 83: ...AVE valves solenoid I Injection oil filter R Engine stopper A 1 Retighten to specified torque 2 Check coolant level before each ride 3 Have coolant density checked at storage Have coolant changed ever...

Page 84: ...an authorized SKI DOO dealer at every belt replacement 9 Tightening torque of drive pulley must be checked at the 10 hour inspection and every year or 3200 km 2000 mi thereafter 10 Driven pulley prel...

Page 85: ...DOO DEALER PRESEASON PART TASK LEGEND ELECTRICAL SYSTEM Spark plugs 14 Battery I I I I Wiring harnesses and cables I I I Lighting system HI LO beam brake light etc I I I Engine stop switch and tether...

Page 86: ...que 2 Check coolant level before each ride 3 Have coolant density checked at storage Have coolant changed every 5 years 4 Check oil level before every ride 5 Have oil and filter changed every 5000 km...

Page 87: ...an authorized SKI DOO dealer at every belt replacement 11 Tightening torque of drive pulley must be checked at the 10 hour inspection and every year or 3200 km 2000 mi thereafter 12 Driven pulley pre...

Page 88: ...DOO DEALER PRESEASON PART TASK LEGEND ELECTRICAL SYSTEM Spark plugs 16 Battery I I I I Wiring harnesses and cables I I I Lighting system HI LO beam brake light etc I I I Engine stop switch and tether...

Page 89: ...cted by an authorized SKI DOO dealer The initial maintenance is very important and must not be neglected NOTE The 10 hour inspection is at the expense of the vehicle owner We recommend that this inspe...

Page 90: ...ine engine cold of coolant tank NOTE When checking level at low temperature it may be slightly lower then the mark If additional coolant is necessary or if entire system has to be refilled refer to an...

Page 91: ...D 5 Remove dipstick from the filler tube then wipe it clean 6 Completely insert dipstick in the filler tube 7 Remove dipstick and check the oil level Oil level should be between the MIN and MAX marks...

Page 92: ...ive pulley 5 Apply a downward pressure on the engine stopper with your fingers while tightening the screws just enough to obtain contact between the screw heads and the surface of the stopper 6 Torque...

Page 93: ...plug on the left side of chaincase Oil level must reach the threaded hole s lower edge mmr2008 047 002_a 1 Magnetic check plug NOTE It is normal to find metallic par ticles stuck to magnetic check pl...

Page 94: ...fer to BODY and open engine com partment LH side panel Remove retaining pin mmo2008 003 063_a 1 Retaining pin Lift rear portion of guard then release from front tabs by pivoting the guard outwards Dri...

Page 95: ...Adjuster Drive Belt Removal Remove DESS key from post 1 Open LH side panel refer to BODY 2 Remove belt guard refer to DRIVE BELT GUARD REMOVAL 3 To open the driven pulley and re move the drive belt lo...

Page 96: ...justment ring 7 Remove the drive belt by slipping it over the top of the driven pulley mmr2008 042 002 Install and adjust drive belt refer to DRIVE BELT INSTALLATION AND ADJUSTMENT Drive Belt Installa...

Page 97: ...JUSTMENT TOOL 2 Turn adjustment ring counterclock wise 1 turn then manually ro tate drive belt to position it properly between pulley sheaves Repeat this procedure until drive belt cord reaches the ed...

Page 98: ...and reduce drive belt life span mmr2008 042 006_b 1 Swivel ring Install drive belt 3 Tighten the lock nut using the fol lowing tools from the tool kit mmr2008 042 003_a DRIVEN PULLEY 1 Lock nut 2 Adju...

Page 99: ...o rized SKI DOO dealer Drive Belt Replacement Screw Type Adjuster Drive Belt Removal 1 Remove DESS key from post 2 Open LH side panel refer to BODY 3 Remove belt guard refer to BELT GUARD REMOVAL 4 In...

Page 100: ...adjustment must be performed every time a new belt is installed To adjust the drive belt height proceed as follows 1 Remove DESS key from post 2 Open LH side panel refer to BODY 3 Remove belt guard re...

Page 101: ...snowmobile Remove hood refer to BODY and po sition belt as shown mmo2009 005 028_a 1 Spare drive belt correctly stored NOTICE To avoid damages to the drive belt ensure that belt does not come in conta...

Page 102: ...N m 89 lbf in NOTICE Do not completely re move calibration screw otherwise internal washers will fall off Al ways adjust all 3 calibration screws and make sure they are all set to the same position A...

Page 103: ...k guide s Also ensure that studs nut are tight en to the recommended torque On approved studded tracks replace broken or damaged studs immediately If your track shows signs of deteriora tion it must b...

Page 104: ...ck tension Remove the tether cord cap DESS key Remove rear wheel caps if so equipped Loosen the rear idler wheel retain ing bolts Turn adjustment bolts to adjust If correct tension is unattainable con...

Page 105: ...from the trail 1 Remove the tether cord cap DESS key 2 Loosen rear idler wheel retaining bolts 3 Tighten the adjustment bolt on side where the slider shoe is the far thest from the track insert guide...

Page 106: ...E AND GTX SERIES 1 Grease fittings Steering and Front Suspension Condition Visually inspect steering and front sus pension for tightness of components steering arms control arms and links tie rods bal...

Page 107: ...e SPEC IFICATIONS section of this guide for fuses identification All Models The electric fuel level sender fuse is lo cated behind the air intake silencer mmo2007 009 016_b BEHIND AIR INTAKE SILENCER...

Page 108: ...ng clip 5 Pull bulb and replace Properly rein stall parts mmo2007 009 064_a PULL BULB AND REPLACE Headlights Beam Aiming Remove multifunction gauge refer to HEADLIGHTS BULB REPLACEMENT Turn knob to ad...

Page 109: ...1 Pull up the rear end of the hood on both sides 2 Lift the rear end if the hood until it disengages from the bottom pan mmo2009 005 025_a Step 1 Pull up Step 2 Lift Hood Installation 1 Engage the ta...

Page 110: ...on wind shield and hood to avoid damaging further surfaces to clean To remove grease oil and grime use Heavy duty cleaner P N 293 110 001 spray can 400 g and P N 293 110 002 4 L NOTICE Do not use Hea...

Page 111: ...he snowmobile has to be stored in a cool and dry place and covered with an opaque but ventilat ed tarpaulin This will prevent sun rays and grime from affecting plas tic components and vehicle finish E...

Page 112: ...During this time the engine RPM will increase slightly At the end of engine lubrication proce dure the ECM will turn the engine off Remove tether cord NOTICE Do not start the engine during storage pe...

Page 113: ...TECHNICAL INFORMATION ______________ 111...

Page 114: ...required by the authorized SKI DOO dealer to complete warranty claims properly No warranty will be allowed by BRP if the engine serial number or vehicle identification number V I N is removed or muti...

Page 115: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 116: ...Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emis...

Page 117: ...coolant 50 distilled water Use BRP premix coolant or coolant specifically designed for aluminum engines Recommended fuel type Super unleaded Inside North America 91 RON MON 2 Minimum octane Outside N...

Page 118: ...m 15 in ELECTRICAL SYSTEM Lightning system output 12V 360 W 55 V 1100 W Headlights bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 2 x P 21 5 W Type NGK PZFR6F 2 Spark plug Gap Not adjustable 0 7...

Page 119: ...3 5 L 3 7 U S quarts Coolant Ethyl glycol water mix 50 coolant 50 distilled water Use BRP premix coolant or coolant specifically designed for aluminum engines Recommended fuel type Regular unleaded In...

Page 120: ...ck tension Force 1 7 3 kg 16 lb Track alignment Equal distance between edges of track guides and slider shoes SUSPENSION Front suspension REV XP MX Z TNT HPG T A aluminium MX Z X all Renegade HPG clic...

Page 121: ...A F4 Cylinder 2 5 A F5 Cylinder 1 5 A F6 Taillight heat element air suspension 20 A F7 Headlights 15 A F8 E Reverse 20 A F9 Start button clock 5 A F10 Rear accessories 15 A Fuses F11 Fan 15 A DIMENSI...

Page 122: ...lb GSX 244 kg 539 lb GTX LE 265 kg 584 lb Dry weight GTX SE 271 kg 599 lb Ski stance 1195 mm 47 in Renegade Europe GTX SE Europe 175 mm 6 9 in Ski width Others 145 mm 5 7 in 1 Measure gap between slid...

Page 123: ...TROUBLESHOOTING ______________ 121...

Page 124: ...LE DOES NOT REACH FULL SPEED 1 Drive and driven pulleys require servicing Contact an authorized SKI DOO dealer 2 Engine overheats Check coolant level see MAINTENANCE PROCEDURES Check heat exchangers c...

Page 125: ...TECHNICAL GUIDELINES 600 HO E TEC ENGINE MISFIRES cont d 2 RAVE valves malfunction Have RAVE valves system inspected by an authorized SKI DOO dealer ______________ 123...

Page 126: ...Install a tether cord cap DESS key for which this snowmobile was pro grammed ENGINE LACK OF POWER VEHICLE DOES NOT REACH FULL SPEED 1 Drive and driven pulleys require servicing Contact an authorized S...

Page 127: ...This display is used as a complement of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condition mmo2007 009 066_c 1 Message display Messages wil...

Page 128: ...al er Do not run the engine if condition per sists ENGINE Critical overheat Stop engine immedi ately and let engine cool down Check coolant level refer to MAINTENANCE IN FORMATION If coolant level is...

Page 129: ...utdown procedure in force due to engine overheating or fuel pump problem remove tether cord cap DESS key and contact an authorized SKI DOO dealer COMMUNICATION Communication problem between ECM and ga...

Page 130: ...2 minutes HIGH BAT Indicate a low or high battery voltage condi tion See an authorized SKI DOO dealer as soon as possible 4 short beeps CHECK ENGINE Engine fault see an authorized SKI DOO dealer as so...

Page 131: ...empting an engine start engine cranks but won t run Release throttle while starting DROWN MODE Throttle wide open while attempting an en gine start engine cranks but won t run Re lease throttle while...

Page 132: ...MONITORING SYSTEM 130 ______________...

Page 133: ...WARRANTY ______________ 131...

Page 134: ...RE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS...

Page 135: ...rm to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occur...

Page 136: ...le only if each of the following conditions has been fulfilled The 2009 Ski Doo snowmobile must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Ski Doo sno...

Page 137: ...f parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the snowmobile to the owner In the event that service is required outside of the country of original...

Page 138: ...your complaint in writing or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC SKI DOO Customer Assistance Center 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Tel...

Page 139: ...R WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES...

Page 140: ...E 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th...

Page 141: ...s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the snowmobile to the ow...

Page 142: ...358 16 3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sher...

Page 143: ...XPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN...

Page 144: ...VE MONTHS for private use owners and TWELVE 12 CONSECUTIVE MONTHS for commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given...

Page 145: ...er s country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such p...

Page 146: ...ROPE N V Customer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Ahjotie 30 Fin...

Page 147: ...below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC BRP US INC Warranty Department 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Fax Number 819 566 3590 Warranty Department 7575 Bombardi...

Page 148: ...7575 Bombardier Court Wausau WI 54401 Tel 715 848 4957 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax...

Page 149: ...r personal vehicle is stolen you should notify BRP or an au thorized SKI DOO dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stol...

Page 150: ...WARRANTY 148 ______________...

Page 151: ......

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