SKF LINCOLN EDL1 Installation Instructions Manual Download Page 55

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14. Spare parts and accessories

- 55 -

951-171-010

Version 06

14. Spare parts and acces-

sories

The spare parts assemblies may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing

products are not allowed.

Fig. 34

14.1 Housing cover assy.

Designation

Qty.

Part number

Housing cover assy.

556-60094-1

consisting of;
1 x housing cover incl. moulded seal and label, cover disc and seal
1 x moulded seal
2 x hex nut M5 C
2 x hexagonal socket head screw M5 x 12 C (8.8)
4 x flat-head screw incl. seal

14.2 Control pcb

Designation

Qty.

Part number

Control pcb 24 V DC

556-60095-1

Fig. 35

Summary of Contents for LINCOLN EDL1

Page 1: ...951 171 010 EN 2017 01 26 Version 06 EN Installation instructions following machinery directive 2006 42 EC Electrically driven lubricator EDL1...

Page 2: ...tive Upon justifiable request these special technical documents can be forwarded electronically to the respective national authorities The person empowered to assemble the technical documentation on b...

Page 3: ...accidents improper or late response to malfunctions unauthorized modifications of the product intent or negligence the use of non original SKF spare parts Liability for loss or damage resulting from...

Page 4: ...e the pump 13 1 13 1 Operator 13 1 13 2 Specialist in mechanics 13 1 13 3 Specialist in electrics 13 1 14 Briefing of external technicians 13 1 15 Provision of personal protective equipment 13 1 16 Op...

Page 5: ...guration of the EDL1 39 6 7 ON OFF mode 39 6 8 Setting the ON OFF mode 39 6 9 Adjusting the output volume 39 6 10 Machine contact mode 39 6 11 To set the machine contact mode 40 6 12 Adjusting the out...

Page 6: ...safety test 53 12 4 3 Electrical functionality test 53 13 Shutdown and disposal 54 13 1 Temporary shutdown 54 13 2 Final shutdown and disassembly 54 13 3 Disposal 54 14 Spare parts and accessories 55...

Page 7: ...ear personal protective equipment protective clothes Wear personal protective equipment safety shoes Release the product General obligation Keep unauthorized persons away Protective earth CE marking D...

Page 8: ...g for example dB A Sound pressure level kp kilopound kW kilowatt greater than fpsec feet per second U Voltage less than Conversion factors R resistance plus minus length 1 mm 0 03937 in I current diam...

Page 9: ...re ness of the potential dangers in proper technical condition and according to the information in these instructions Familiarize yourself with the functions and operation of the product The speci fie...

Page 10: ...operation in areas with aggressive or corrosive ma terials e g high ozone pollution in areas with harmful radiation e g ion ising radiation to supply transport or store hazardous substances and mixtu...

Page 11: ...ections prior to delivery The following inspections were carried out prior to delivery Safety and functional tests In case of electrically driven products electrical inspections following DIN EN 60204...

Page 12: ...EU Because of its performance data the product does not achieve the limit values defined in Article 4 1 a i and is therefore excluded from the scope of application of Pressure Equipment Directive 201...

Page 13: ...tart up operation maintenance repair and disassembly 1 13 3 Specialist in electrics Person with appropriate professional educa tion knowledge and experience to detect and avoid the hazards that may ar...

Page 14: ...in low or high tem peratures e g changed flow properties of the lubricant Therefore where pos sible try to carry out maintenance and repair work at room temperature Prior to performing work the produ...

Page 15: ...nt temperature No parts of the centralized lubrication system may be subjected to torsion shear or bending Check all parts prior to their usage for contamination and clean if necessary Lubricant lines...

Page 16: ...aning agents Only use non flammable cleaning agents suitable for the purpose Do not use aggressive cleaning agents Do not use steam jet or high pressure cleaners Electrical components may be damaged O...

Page 17: ...onnection cable B C D E F G H Check the connection cable with regard to damages before the first usage and then at regular intervals Do not mount cable to moving parts or friction points If this canno...

Page 18: ...referably to gether with the lubricant supplier based on the requirement profile defined Should you have little or no experience with the selection of lubricants for centralized lu brication systems p...

Page 19: ...ake this inspection already after a machine downtime of 1 week If doubts arise as to a further suitability of the lubricant please replace it prior to re commissioning and if necessary undertake initi...

Page 20: ...he LED on the control pcb The cover plate must be disassembled by re moving the 4 screws in order to change the position of the DIP switches install the power and control lines to the respective conne...

Page 21: ...ressure reducing valve to pro tect the downstream system against too high pressure 7 Connection for external pressure switch This connection serves to connect an external pressure switch 8 Collecting...

Page 22: ...y for additional lubrication 6 4 5 seconds The control pcb is protected in the housing of the EDL1 6 1 Green LED operating voltage Is lit as soon as operating voltage is present 6 2 DIP switch Serve t...

Page 23: ...pressing the key 5 seconds 6 5 Red LED Fault signal terminal 8 9 Is lit when a malfunction is present 6 6Yellow LED Feedback terminal 10 11 Is lit when the last lubrication cycle has been completed s...

Page 24: ...um 1 cycle per minute Installation position any but not rotating Sound pressure level 70 dB A Type of protection IP 65 Weight approx 4 kg Corrosion protection DIN EN ISO 12944 2 C3 Output volume appro...

Page 25: ...120 V DC Protection class PELV Duration of sensor activity 4 ms minimum Duration of sensor inactivity 1 ms minimum Sensor and external additional lubrication Reset switching level for logic 1 12 V DC...

Page 26: ...switches 7 8 Serve to set the different operating modes DIP switch 7 0 Setting to the ON OFF mode 1 Pre selection of machine contact mode or pulse mode DIP switch 8 0 machine contact mode 1 pulse mod...

Page 27: ...0 9 1 0 0 1 1 1 0 1 0 10 1 0 1 0 1 1 0 1 0 11 1 0 1 1 1 1 0 1 0 12 1 1 0 0 1 1 0 1 0 13 1 1 0 1 1 1 0 1 0 14 1 1 1 0 1 1 0 1 0 15 1 1 1 1 1 1 0 1 0 4 6 Setting range for pauses in pulses Setting of de...

Page 28: ...0 cc 1 24 12 cc 70 1234 617 cc 2 12 6 cc 80 1080 540 cc 3 8 4 cc 90 960 480 cc 4 6 3 cc 100 864 432 cc 5 4 8 2 4 cc 110 786 393 cc 6 4 2 cc 130 666 328 cc 7 3 4 1 7 cc 150 576 288 cc 8 3 1 5 cc 190 45...

Page 29: ...0 11 Feedback lubrication cycle successfully com pleted potential free For details see connecting diagrams chapter 12 4 9 Factory settings Mode Machine contact mode 1 ON 2 3 4 5 6 7 8 9 Pause time 1 h...

Page 30: ...Pause time KEINE Setting the mode via DIP switches DIP switch 7 Position 0 Variable DIP switches for this mode DIP switch 6 Position 0 or 1 1 ON 2 3 4 5 6 7 8 1 0 9 Application example Each time the...

Page 31: ...witches for this mode DIP switches 1 4 Position 0 or 1 DIP switches 5 6 Position 0 or 1 1 ON 2 3 4 5 6 7 8 1 0 9 Application example The EDL1 shall carry out a lubrication cycle according to the pause...

Page 32: ...eset via DIP switches 1 4 the EDL1 carries out a lubrication cycle Setting the pulse mode see chapter 6 14 4 14 Pulse mode Processed signal falling edge Cycle time approx 60 seconds Lubrication time a...

Page 33: ...2 C3 Inlet right side outlet right side 3 C3 Inlet right side outlet left side 4 C3 Inlet left side outlet right side Inlet fitting 0 without 5 GE10 L Outlet fitting 0 without 5 GE10 L E GE10 L with p...

Page 34: ...n the packaging as follows 5 3 Storage SKF products are subject to the following storage conditions dry dust and vibration free in closed premises no corrosive aggressive materials at the place of sto...

Page 35: ...f heat and coldness Observe the product s IP type of protection Adhere to safety distances and legal pre scriptions on assembly and prevention of accidents Possibly existing visual monitoring de vices...

Page 36: ...space for maintenance work or for a possible disassembly of the product by leaving a free space of at least 50 mm into each direction in addition to the stated dimensions additional free space require...

Page 37: ...4 Mechanical connection The pump is fastened on the 4 mounting bores Fastening is done by means of the screws 4 x M6 x 20C hexagonal socket in cluded in the scope of delivery Tightening torque 10 Nm 1...

Page 38: ...nection cable accordingly on the terminal bar see table Electrical connection of the EDL1 to the operator s network is done in dependency of the local connection conditions To do so observe the electr...

Page 39: ...e the cover plate 2 ATTENTION Damage to the pcb is possible by slipping off with an inappropriate adjusting tool Ensure that the adjusting tool is firmly seated in the respective DIP switch The positi...

Page 40: ...keep them for future use Remove the cover plate 2 ATTENTION Damage to the pcb is possible by slipping off with an inappropriate adjusting tool Ensure that the adjusting tool is firmly seated in the r...

Page 41: ...for future use Remove the cover plate 2 ATTENTION Damage to the pcb is possible by slipping off with an inappropriate adjusting tool Ensure that the adjusting tool is firmly seated in the respective D...

Page 42: ...itional lubrication cycle proceed as follows Unscrew the screws 2 1 and keep them for future use Remove the cover plate 2 If the additional lubrication key is pressed 5 seconds a reset will be carried...

Page 43: ...n Any dismantled protection and monitoring equipment has been reassembled and checked for correct function Earth strap fully present properly connected and electrically conductive 7 4 Inspections duri...

Page 44: ...Operation 44 951 171 010 Version 06 8 Operation 8 1 Operation After its correct electrical and mechanical connection the EDL1 is ready for operation Operation of the EDL1 follows the preset operating...

Page 45: ...es following the valid operational regulations of the operator 9 1 Cleaning agents Cleaning agents compatible with the mate rial may be used only materials see chap ter 2 3 Thoroughly remove residues...

Page 46: ...performance data of the previously indicated connections correspond to the specifications stated in theTechnical data All components such as lubrication lines and metering devices have been correctly...

Page 47: ...green red and yellow LEDs on the control pcb The following displays are possible LED Meaning possible cause User intervention is required GREEN left side RED right side YELLOW right side AN Operating...

Page 48: ...rigger an additional lubri cation several times if necessary Defective pressure relief valve Overpressure in the centralized lubrication system Lubricant leaking from the pressure reducing valve Repla...

Page 49: ...t the following safety measures Keep unauthorized persons away Mark and secure work area Depressurize the product Disconnect the product from the power supply and secure it against being switched on V...

Page 50: ...upwards Verify that the mounting area on the car rier of the EDL1 is free from contamina tions e g residuals of the old moulded seal If necessary clean the mounting area Verify that the moulded seal a...

Page 51: ...he moulded seal of the hous ing cover is not damaged In case of vis ible damages the complete housing cover must be changed see chapter 9 5 Keep housing cover moulded seal and screws for future use Re...

Page 52: ...b 6 from the top into the guide rails and carefully push it downwards without canting it Close the fixations of the control pcb To do so press the two fixations 6 8 from back to front into the CLOSED...

Page 53: ...ng the protective conductor system with regard to conductivity Insulation test terminals L and N bridged against PE 12 4 3 Electrical functionality test The electrical function test must be carried ou...

Page 54: ...al should be avoided or minimized wherever possible Disposal of products con taminated with lubricant must be effected vi a licensed waste disposal contractor in ac cordance with environmental require...

Page 55: ...re parts on existing products are not allowed Fig 34 14 1 Housing cover assy Designation Qty Part number Housing cover assy 1 556 60094 1 consisting of 1 x housing cover incl moulded seal and label co...

Page 56: ...23 12477 8 Fitting GE 8 L G 1 4A CF inlet outlet 1 223 12477 6 Fitting GE 10 L G 1 4A CF inlet outlet 1 223 12272 9 14 4 Check valve Designation Qty Part number Check valve G1 4 A x G1 4 1 556 60097 1...

Page 57: ...0X 1A 01 Pressure switch 100 bar 1 DSB1 S10000X 1A 01 14 7 Connection cable for pressure switch Designation Qty Part number Connection cable for pressure switch 1 664 85046 3 14 8 Collecting sleeve as...

Page 58: ...15 Connection diagrams 15 1 Legend Cable colours following IEC60757 Abbreviation Colour Abbreviation Colour Abbreviation Colour Abbreviation Colour BK black GN green WH white PK pink BN brown YE yell...

Page 59: ...C Masse Sensor GND Mass Sensor GND Ext Anschluss f r Reset Zusatzschmierung 24VDC Ext connection point for reset additional Lubrication 24VDC Meldungen ber potentialfreie Kontakte Relais 08 09 St rmel...

Page 60: ...t 10 11 feedback 1 lubricationcycle successfully completed 0 lubricationcycle not successfully completed Spannungsversorgung EDL1 24 VDC Power supply EDL1 24 VDC Masse GND Mass GND PE Spannungsversorg...

Page 61: ...lly completed 0 lubricationcycle not successfully completed Spannungsversorgung EDL1 24 VDC Power supply EDL1 24 VDC Masse GND Mass GND PE Spannungsversorgung Sensor 24 VDC Power supply sensor 24 VDC...

Page 62: ...elligent systems and a wide range of services from 3 D computer modelling to advanced condition monitoring and reliability and assessment man agement systems A global presence provides SKF customers u...

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