Siemens FCT010/DSL Operating Instructions Manual Download Page 8

Page: 8 / 180

1.2

Product compatibility FCT010

Manual
edition

Remarks

Device revision

Compatibility of device integration package

06/2020

Manual upda‐
ted

Modbus RS-485 RTU
FW: 4.xx.xx-xx
HW revision: 3

SIMATIC PDM V8.2 Service
Pack 1 or later

EDD: 2.00.01 or later

06/2017

New Hardware
extending sen‐
sor sizes

Modbus RS485 RTU
FW: 4.xx.xx-xx
HW revision: 3

SIMATIC PDM V8.2 Service
Pack 1

EDD: 2.00.xx or later

1.3

Items supplied: Sensors

• MASS 2100 DI 1.0, DI 1.5, DI 2.1
• Safety note
• SensorFlash
• Calibration certificate

Saf

ety

• MASS 2100 DI 3, DI 6, DI 15
• Safety note
• SensorFlash
• Calibration certificate

Saf

ety

Introduction
1.3 Items supplied: Sensors

SITRANS MASS 2100 & FC300 (FCT010/DSL)

Operating Instructions, 06/2020, A5E39788682-AB

Summary of Contents for FCT010/DSL

Page 1: ...82 AB Introduction 1 Safety notes 2 Description 3 Installing mounting 4 Connecting 5 Commissioning 6 Operating FCT010 7 Parameter assignment FCT010 8 Service and maintenance 9 Diagnostics and troubleshooting FCT010 10 Technical data 11 Dimension drawings 12 Product documentation and support A Technical reference B Modbus communication FCT010 C ...

Page 2: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 3: ...ions 15 2 4 Use in hazardous areas 15 3 Description 17 3 1 Overview 17 3 2 System integration 17 3 3 Modbus RTU technology FCT010 17 3 4 Design 18 3 4 1 Sensor design 19 3 5 Nameplate layout 20 3 5 1 MASS 2100 Sensor nameplate 21 3 5 2 FC300 Sensor nameplate 23 3 5 3 FCT010 Transmitter nameplates 24 3 6 Features FCT010 25 3 7 Applications 26 3 8 Approvals 26 4 Installing mounting 27 4 1 Basic safe...

Page 4: ...ding a device to communication network 53 6 3 5 Configuring a new device 56 6 3 6 Wizard Quick Start via PDM 57 6 3 7 Wizard Zero Point Adjustment 62 6 3 8 Changing parameter settings using SIMATIC PDM 65 6 3 9 Parameters accessed via drop down menus 66 6 3 10 Process values 67 7 Operating FCT010 69 7 1 Remote operation 69 7 1 1 Overview of device configuration software 69 7 1 2 SIMATIC PDM 69 7 1...

Page 5: ...FCT010 95 10 1 Device status symbols 95 10 2 Fault codes and corrective actions 96 10 2 1 Diagnostics 96 10 2 2 Alarm messages 98 10 3 Operation troubleshooting 99 10 3 1 Updating the firmware 99 10 3 2 Troubleshooting sensor related problems 101 10 3 2 1 Step 1 Inspecting the application 102 10 3 2 2 Step 2 Performing a zero point adjustment 102 10 3 2 3 Step 3 Calculating the measurement error 1...

Page 6: ...ion and support 137 A 1 Product documentation 137 A 2 Technical support 138 B Technical reference 139 B 1 Theory of operation 139 B 2 Sensor dimension dependent default settings 140 B 2 1 Mass flow 140 B 2 2 Volume flow 141 B 2 3 Standard volume flow 142 B 2 4 Fraction 143 B 2 5 Zero point adjustment 145 B 3 Exception handling 146 B 4 Float definition 146 B 5 CRC calculation 147 C Modbus communica...

Page 7: ...n be downloaded at www siemens com http support automation siemens com WW view en 60666565 134200 1 1 Document history The following table shows major changes in the documentation compared to the previous edition The most important changes in the documentation when compared with the respective previous edition are given in the following table Edition Note 06 2020 Second edition Chapter Technical d...

Page 8: ...ew Hardware extending sen sor sizes Modbus RS485 RTU FW 4 xx xx xx HW revision 3 SIMATIC PDM V8 2 Service Pack 1 EDD 2 00 xx or later 1 3 Items supplied Sensors MASS 2100 DI 1 0 DI 1 5 DI 2 1 Safety note SensorFlash Calibration certificate SafetyNote MASS 2100 DI 3 DI 6 DI 15 Safety note SensorFlash Calibration certificate SafetyNote Introduction 1 3 Items supplied Sensors SITRANS MASS 2100 FC300 ...

Page 9: ...stem FCT010 Packet of cable glands Calibration certificate SensorFlash SafetyNote Remote system FCT010 remote field mount Packet of cable glands Calibration certificate SafetyNote Cal rep Introduction 1 4 Items supplied Transmitter SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 9 ...

Page 10: ...ants systems machines and networks against cyber threats it is necessary to implement and continuously maintain a holistic state of the art industrial security concept Siemens products and solutions form one element of such a concept Customers are responsible for preventing unauthorized access to their plants systems machines and networks These systems machines and components should only be connec...

Page 11: ...nly provides limited protection against moisture and infiltration Provide additional packaging as necessary Special conditions for storage and transportation of the device are listed in Technical data Page 107 The contents of this manual shall not become part of or modify any prior or existing agreement commitment or legal relationship The sales contract contains all obligations on the part of Sie...

Page 12: ...Introduction 1 7 Transportation and storage SITRANS MASS 2100 FC300 FCT010 DSL 12 Operating Instructions 06 2020 A5E39788682 AB ...

Page 13: ...rsonnel system and environment can result from modifications to the device particularly in hazardous areas Only carry out modifications that are described in the instructions for the device Failure to observe this requirement cancels the manufacturer s warranty and the product approvals 2 2 Laws and directives Observe the safety rules provisions and laws applicable in your country during connectio...

Page 14: ...e of the European Parliament and of the Council on the harmoni sation of the laws of the Member States relating to electromagnetic com patibility Low voltage direc tive LVD 2014 35 EU Directive of the European Parliament and of the Council on the harmoni sation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain vo...

Page 15: ...sion operate and service the device in a hazardous area must have the following specific qualifications They are authorized trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits high pressures aggressive and hazardous media They are authorized trained or instructed in carrying out work on electrical circuits for hazardous...

Page 16: ... the safety of the device is no longer ensured for use in hazardous areas There is a risk of explosion Connect the device with type of protection Intrinsic safety solely to an intrinsically safe circuit Observe the specifications for the electrical data on the certificate and or in Technical data Page 107 Safety notes 2 4 Use in hazardous areas SITRANS MASS 2100 FC300 FCT010 DSL 16 Operating Instr...

Page 17: ...e tool or configuration tool Note Multidrop installations in hazardous areas Multidrop installations in hazardous areas require explosionproof conduit seals for each device in division 1 wiring For zone classified locations use of Ex d cable gland can be used if permitted by national installation regulation The MASS2100 and FC300 7ME4817 are preconfigured for integration with the SITRANS FCT070 3 ...

Page 18: ...and waits a specified time for a response Master response request Slave Slave Slave Figure 3 1 Unicast Mode Modbus Frame The Modbus frame is shown below and is valid for both requests and responses Table 3 1 Modbus Frame SLAVE ADDRESS FUNCTION MODE DATA CRC 1 Byte 1 Byte 0 to 252 Bytes 2 Bytes References For further information please refer to the following specification and guidelines available a...

Page 19: ...lly safe IS design for hazardous area installations The sensors are available in AISI 316L stainless steel and Hastelloy C22 or C4 The enclosure is made of AISI 316L stainless steel The sensor enclosure can be equipped with a pressure guard or flushed with dry inert gas at the threaded ports for non hazardous applications only In the remote configuration the FCT010 is available in an aluminum encl...

Page 20: ...eter has three nameplate types showing the following information product identification product specifications certificates and approvals Note Identification Identify your device by comparing your ordering data with the information on the product and specification nameplates Description 3 5 Nameplate layout SITRANS MASS 2100 FC300 FCT010 DSL 20 Operating Instructions 06 2020 A5E39788682 AB ...

Page 21: ...ting instructions WEEE symbol see Disposal Page 93 Manufacturer Manufacturer name and location Country Manufacturing country Material Conn SEP Cal factor Year of Manuf Material of pipe Process connector Degree of protection Calibration factor Manufacturing year QR code Product specific QR code T amb Range of ambient temperature MAWP Maximum allowable working pressure Size Size Serial No Device spe...

Page 22: ...958 1978 1998 2018 K 1959 1979 1999 2019 L 1960 1980 2000 2020 M 1961 1981 2001 2021 N 1962 1982 2002 2022 P 1963 1983 2003 2023 R 1964 1984 2004 2024 S 1965 1985 2005 2025 T 1966 1986 2006 2026 U 1967 1987 2007 2027 V 1968 1988 2008 2028 W 1969 1989 2009 2029 X Month M Code January 1 February 2 March 3 April 4 May 5 June 6 July 7 August 8 September 9 October O November N December D Date DD Code D...

Page 23: ... approvals Classification for hazardous locations Consult the operating instructions WEEE symbol see Disposal Page 93 Manufacturer Manufacturer name and location Country Manufacturing country Material Conn SEP Cal factor Year of Manuf Material of pipe Process connector Degree of protection Calibration factor Manufacturing year QR code Product specific QR code Tamb Range of ambient temperature MAWP...

Page 24: ...ion is given in the se rial number found on the identification nameplate Manufacturer Manufacturer name and location Country Manufacturing country Conduit cable entries Type of conduit cable entries Communication Communication Power Supply Power supply Order No Order number FCT010 transmitter Nameplate with specific information 2 1 2 6 5 7 6 5 GE LD LD D 7 E GE LD D 7 E LD LD 7 r D WE LD D 7 r E P...

Page 25: ... flow Volume flow Density Medium temperature Independent low flow cut off settings for massflow and volumeflow Automatic zero point adjustment initiated by host system Process noise damping using digital signal processing DSP One totalizer for summation of massflow The totalizer is reset on loss of power Empty pipe monitoring Simulation of process values Mass flow Volume flow Density Medium temper...

Page 26: ...of AC units engine consumption paint robots Oil Gas filling of gas bottles furnace control test separators bore hole plasticizer dosing water cut metering Water Waste Water dosing of chemicals for water treatment 3 8 Approvals Note For further details see Certificates and approvals Page 114 The device is available with approvals for general purpose and for hazardous areas In all cases check the na...

Page 27: ...sure that the material of the device parts wetted by the process medium is suitable for the medium Refer to the information in Technical data Page 107 Note Material compatibility Siemens can provide you with support concerning selection of sensor components wetted by process media However you are responsible for the selection of components Siemens accepts no liability for faults or failures result...

Page 28: ... at the process connection Observe the standard IEC EN 60079 14 WARNING Loss of explosion protection Risk of explosion in hazardous areas if the device is open or not properly closed Close the device as described in Installing mounting Page 27 CAUTION External stresses and loads Damage to device by severe external stresses and loads e g thermal expansion or pipe tension Process media can be releas...

Page 29: ...stroyed or its functionality impaired through improper mounting Before installing ensure there is no visible damage to the device Make sure that process connectors are clean and suitable gaskets and glands are used Mount the device using suitable tools Refer to the information in Technical data Page 107 WARNING Loss of type of protection Risk of explosion Damage to device if the enclosure is open ...

Page 30: ...crews 2 Mount FCT010 on mounting bracket Pipe mounting 1 Mount bracket on a horizontal or a vertical pipe using ordinary hose clips or duct straps 2 Mount FCT010 on mounting bracket Installing mounting 4 2 Installation instructions SITRANS MASS 2100 FC300 FCT010 DSL 30 Operating Instructions 06 2020 A5E39788682 AB ...

Page 31: ...ocation in the system depends on the application Liquid applications Gas or vapor bubbles in the fluid may result in erroneous measurements particularly in the density measurement Do not install the flowmeter at the highest point in the system where bubbles will be trapped Install the flowmeter in low pipeline sections at the bottom of a U section in the pipeline Figure 4 1 Liquid applications wro...

Page 32: ...with process media in order to measure accurately Orienting the sensor The sensor operates in any orientation The optimal orientation depends on the process fluid and the process conditions Siemens recommends orienting the sensor in one of the following ways 4 2 2 3 MASS 2100 DI 1 0 2 1 Liquid applications Horizontal installation correct Horizontal installation correct Vertical installation correc...

Page 33: ...the liquid Install the flowmeter horizontally Gas applications Horizontal installation 1 Horizontal installation 2 Vertical installation 1 Vertical installation 2 Installing mounting 4 2 Installation instructions SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 33 ...

Page 34: ... installation wrong Vertical installation correct Vertical installation wrong Gas applications Horizontal installation Vertical installation not recommended Installing mounting 4 2 Installation instructions SITRANS MASS 2100 FC300 FCT010 DSL 34 Operating Instructions 06 2020 A5E39788682 AB ...

Page 35: ...h as flange gaskets and bolts are suitable for connection and process media 4 2 2 6 Mounting the sensor Install the sensor in well supported pipelines in order to support the weight of the flowmeter Center the connecting pipelines axially in order to assure a stress free installation The flowmeter must not be used to bring the rest of the pipework into line make sure the pipework is correctly alig...

Page 36: ...s Figure 4 5 Non flexible pipes not recommended in vibrating environment Figure 4 6 Flexible pipes recommended in vibrating environment Avoid cross talk When operating more than one flowmeter in one or multiple interconnected pipelines there is a risk of cross talk Prevent cross talk in one of the following ways Mount sensors on separate frames Decouple the pipeline using flexible tubes or couplin...

Page 37: ...nents can be done at pressures no higher than 1 5 times the marked MAWP PS at 20 C of the lowest rated system component 4 2 2 8 Mounting a pressure guard Pressure guard selection Siemens does not supply the components of the pressure guard solution because the arrangement and components are closely related to individual safety and protection practices in each place The selection of pressure guard ...

Page 38: ...he measurement and in worst case inhibit the measuring function Avoid moisture liquids or particles getting into the sensor enclosure Install a pressure guard as follows 1 Place the sensor in a dry clean place and leave it to acclimatize until it reaches ambient temperature preferred 20 C 68 F with low humidity at least below 50 RH 2 Orient the sensor with the purge ports uppermost to minimize los...

Page 39: ...orrect disassembly The following risks may result from incorrect disassembly Injury through electric shock Risk through emerging media when connected to the process Risk of explosion in hazardous area In order to disassemble correctly observe the following Before starting work make sure that you have switched off all physical variables such as pressure temperature electricity etc or that they have...

Page 40: ...Installing mounting 4 3 Disassembly SITRANS MASS 2100 FC300 FCT010 DSL 40 Operating Instructions 06 2020 A5E39788682 AB ...

Page 41: ...en cable inlet or incorrect conduit system In the case of a conduit system mount a spark barrier at a defined distance from the device input Observe national regulations and the requirements stated in the relevant approvals NOTICE Condensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location e...

Page 42: ...ected cable ends in hazardous areas Protect unused cable ends in accordance with IEC EN 60079 14 WARNING Improper laying of shielded cables Risk of explosion through compensating currents between hazardous area and the non hazardous area Shielded cables that cross into hazardous areas should be grounded only at one end If grounding is required at both ends use an equipotential bonding conductor WA...

Page 43: ...rmanently unrecognizable on the nameplate Note Electromagnetic compatibility EMC You can use this device in industrial environments households and small businesses For metal enclosures there is an increased electromagnetic compatibility compared to high frequency radiation This protection can be increased by grounding the enclosure See also Basic safety notes Page 41 Note Improvement of interferen...

Page 44: ...aterial damage The device is optionally provided with a preformed cable terminated with M12 style stainless steel weather proof plugs The cable shield is physically and electrically terminated within the body of the plug Take care when handling the cable and passing it through cable ducting The plug is not subjected to excessive tension pulling as the internal connections may be disengaged Note Ne...

Page 45: ... for the temperature at least 70 C and be flammability rated to at least V 2 A Prepare the cable by stripping it at both ends PP PP PP 2UDQJH HOORZ KLWH OXH Figure 5 1 Cable end B Connect wires within the sensor terminal compartment 1 Remove the lock screw and remove the lid 2 Undo the flexible strap 3 Disconnect the sensor connection white plug from the electronic 4 Loosen the mounting screw usin...

Page 46: ...ue 9 HOORZ 8 2UDQJH 56 KLWH 56 OXH 6KLHOGLQJ FODPS EDU Figure 5 2 Sensor terminal compartment 9 Reinstall the electronic including the mounting screw 10 Connect the sensor connection and the sensor cable 11 Restore the flexible strap around all wires Connecting 5 3 Connecting MASS 2100 FC300 SITRANS MASS 2100 FC300 FCT010 DSL 46 Operating Instructions 06 2020 A5E39788682 AB ...

Page 47: ...e Modbus RS 485 line correctly at the start and end of the bus segment Impedance mismatch results in reflections on the line which can cause faulty communication transmission If the device is at the end of the bus segment it is recommended to terminate the device The following table shows the relation between the DIP switch settings and the permissible communication interface set ups Note End Of L...

Page 48: ... 2 Switch 3 Switch 4 EOL active On On On On EOL not active On On Off Off NOTICE Avoid DIP switch settings not mentioned in the table DIP switch settings not mentioned in the table preceding are not allowed and may reduce communication interface reliability Connecting 5 3 Connecting MASS 2100 FC300 SITRANS MASS 2100 FC300 FCT010 DSL 48 Operating Instructions 06 2020 A5E39788682 AB ...

Page 49: ... no longer guaranteed Check the gravity of the error Correct the error If the error still exists Take the device out of operation Prevent renewed commissioning DANGER Toxic gases and liquids Danger of poisoning when venting the device if toxic process media are measured toxic gases and liquids can be released Before venting ensure that there are no toxic gases or liquids in the device or take the ...

Page 50: ...erial damage 6 2 General requirements Before commissioning it must be checked that The device has been installed and connected in accordance with the guidelines provided in Installing mounting Page 27 and Connecting Page 41 Device installed in hazardous areas meets the requirements described in Use in hazardous areas Page 15 6 3 Remote commissioning with PDM FCT010 WARNING Commissioning and operat...

Page 51: ... 56 4 Wizard Quick start with PDM Page 57 5 Wizard Zero point adjustment Page 62 6 3 3 Initial setup To ensure that SIMATIC PDM connects properly complete the two processes outlined below 1 Deactivate buffers 2 Update the Electronic Device Description EDD Deactivate buffers for RS 485 COM port This deactivation is required to align SIMATIC PDM with the Modbus modem for Windows operating systems No...

Page 52: ...RANS FC Check the downloads on our website www siemens com FC410 to make sure you have the latest version of SIMATIC PDM the most recent Service Pack SP and the most recent hot fix HF Installing a new EDD 1 Download the EDD from our website www siemens com FC410 and save the zip file to your computer 2 Launch the SIMATIC PDM Device Integration Manager 3 Browse to the zipped EDD file and select it ...

Page 53: ...ct name and select Insert New Object Networks Right click on Networks and Insert New Object Communication Network Click on Assign Device Type and select Modbus Network Click OK two times Your PC is now added to the Modbus Network Right click on Modbus Network and select Insert New Object Object Click on Assign Device Type and select Devices Modbus Sensors Flow Coriolis SIEMENS AG SITRANS FC Commis...

Page 54: ...communication parameters for SIMATIC Modbus network Select Networks My computer right click on COM Port Interface and select Object Properties Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL 54 Operating Instructions 06 2020 A5E39788682 AB ...

Page 55: ... rate 19200 baud Parity even Figure 6 2 Set the COM Port Click OK 3 Set up the COM interface Select Modbus Networks Right click on the object name SITRANS FC and select Object Properties Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 55 ...

Page 56: ... the Electronic Device Description EDD Page 70 2 Launch SIMATIC Manager and create a new project for the device 3 Open the menu Device Operation Reset Restore ordered configuration Select Yes button and click OK to perform a reset to customer ordered settings 4 After the reset is complete click on Upload to PG PC to upload the parameters 5 Configure the device via the quick start wizard See Wizard...

Page 57: ...ter the PIN code The default user PIN code is 2457 Quick Start Note The Quick Start wizard settings are inter related and changes apply only after you click on Apply and Transfer at the end of step 5 to save settings offline and transfer them to the device Do not use the Quick Start wizard to modify individual parameters Click on Back to return and revise settings or Cancel to exit the Quick Start...

Page 58: ...s shown may vary according to the resolution setting for your computer monitor The recommended resolution is 1280 x 960 Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL 58 Operating Instructions 06 2020 A5E39788682 AB ...

Page 59: ...nized with the device 2 Click on Next to accept the default values Step 2 Sensor orientation Step 2 shows an overview of the various recommended installation orientations depending on the application Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 59 ...

Page 60: ...itter can be ordered with M12 connection or with terminated cable for example conduit connections Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL 60 Operating Instructions 06 2020 A5E39788682 AB ...

Page 61: ...Step 5 Summary Check parameter settings and click on Back to return and revise values or Apply to save settings offline or Apply and Transfer to save settings offline and transfer them to the device Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 61 ...

Page 62: ...justment Note Preconditions Before a zero point adjustment is initiated the pipe must be flushed filled and at an absolute flowrate of zero preferably also at operating pressure and temperature Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL 62 Operating Instructions 06 2020 A5E39788682 AB ...

Page 63: ...h zero flow for example by closing the shut off valves 3 Wait 1 to 2 minutes for the system to settle and then perform zero point adjustment as described in the following steps 4 Select Device Wizard Zero Point Adjustment from the main menu of SIMATIC PDM to perform an automatic zero point adjustment Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL Operatin...

Page 64: ...ettings Auto If necessary change the Zero Point Adjustment Settings 6 Click on Next 7 Click on Perform Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL 64 Operating Instructions 06 2020 A5E39788682 AB ...

Page 65: ...PDM will result in some parameters NOT being updated Many parameters are accessed via the online menus in SIMATIC PDM see Parameters accessed via drop down menus Page 66 for the others 1 Launch SIMATIC PDM connect to the appropriate device and upload data 2 Adjust parameter values in the parameter value field 3 Click on Enter The status fields read Changed 4 Open the menu Device 5 Click on Downloa...

Page 66: ...etween device project Object Properties Show Properties for device and project Calibration log Create calibration logs for field devices Change Log The change log records which actions have been per formed with SIMATIC PDM on devices Wizard Quick Start Start guide for quick commissioning of the device Wizard Zero Point Adjustment Start guide for zero point adjustment automatic and man ual Totalize...

Page 67: ...log Show or hide the toolbar Status Bar Show or hide the status bar Update Update the content of the active window 6 3 10 Process values 1 To compare outputs in real time select View Process values to see all process values totalizers and loop current 2 Verify that the process values show the expected values Figure 6 5 Process variables Trend view Open the menu View Process values and click on one...

Page 68: ...Commissioning 6 3 Remote commissioning with PDM FCT010 SITRANS MASS 2100 FC300 FCT010 DSL 68 Operating Instructions 06 2020 A5E39788682 AB ...

Page 69: ... Many of the major vendors have stated that their configuration software will evolve into being an FDI host At the time this manual was written Siemens had announced that SIMATIC PDM will become a FDI host system in the near future 7 1 2 SIMATIC PDM 7 1 2 1 Overview SIMATIC PDM SIMATIC PDM Process Device Manager is a general purpose manufacturer independent tool for the configuration parameter ass...

Page 70: ...most recent hot fix HF 7 1 2 3 Updating the Electronic Device Description EDD Procedure 1 Check that the EDD revision match the Firmware revision in the device according to the table in section Product compatibility FCT010 Page 8 2 Go to the support page Software downloads http www siemens com processinstrumentation downloads 3 Enter the product name in the field Enter search term 4 Download the m...

Page 71: ...n in SIMATIC PDM the menu Device Set Address enter a value for New Address and click on Assign Address Operating FCT010 7 1 Remote operation SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 71 ...

Page 72: ...Operating FCT010 7 1 Remote operation SITRANS MASS 2100 FC300 FCT010 DSL 72 Operating Instructions 06 2020 A5E39788682 AB ...

Page 73: ...values every 10 ms 100 Hz update rate synchronous with the DSP update cycle Process value parameters Default units for process values can be changed default values are Mass flow MassflowValue kg s Volume flow VolumeflowValue m3 s Density Density kg m3 Medium temperature MediumTemp C Sensor frame temperature C SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 73 ...

Page 74: ... metric tons per minute t h metric tons per hour t d metric tons per day ton min short tons per minute ton h short tons per hour ton d short tons per day ton UK h long tons per hour ton UK d long tons per day lb s pounds per second lb min pounds per minute lb h pounds per hour lb d pounds per day Custom Parameter assignment FCT010 8 1 Functions SITRANS MASS 2100 FC300 FCT010 DSL 74 Operating Instr...

Page 75: ...r min beer barrels per minute 31 US gallons bbl beer h beer barrels per hour 31 US gallons bbl beer d beer barrels per day 31 US gallons bbl s oil barrels per second bbl min oil barrels per minute bbl h oil barrels per hour bbl d oil barrels per day ft s cubic feet per second ft min cubic feet per minute ft h cubic feet per hour ft d cubic feet per day gal s UK gallons per second gal min UK gallon...

Page 76: ...e K kelvins Mass totalizer g grams kg kilograms t metric tons ton short tons ton UK long tons oz ounces avoirdupois lb pounds Custom 8 1 2 Zero point adjustment See also the description of the Zero point adjustment via SIMATIC PDM Page 62 Note Preconditions Before a zero point adjustment is initiated the pipe must be flushed filled and at an absolute flowrate of zero preferably also at operating p...

Page 77: ...t adjustment period can be selected for improved zero point adjustment Zero point calculation During zero point adjustment an average value is automatically calculated using the following formula Zero point offset value Average of N flow values N x x N i i 1 xi is an instantaneous flow value sampled in the time domain N Number of samples during zero point ad justment The offset value must be withi...

Page 78: ...t the zero point adjustment Successful automatic zero point adjustment If the new zero point offset value is valid it is automatically stored as the new zero point for the sensor It remains stored in the case of a power failure Manual zero point adjustment In case an automatic zero point adjustment cannot be performed it is possible to do a manual zero point adjustment by entering the zero point o...

Page 79: ...be limit Modbus address 2127 The empty tube monitoring is activated via the Empty tube detection parameter When the empty tube monitoring function is on the mass flow volume flow value is forced to zero if the tube is empty The tube is defined as empty if the measured density value is lower than the value defined via the Empty tube limit parameter Note Process media density Risk of unintentionally...

Page 80: ...y increasing the setting of the parameter Process noise damping Modbus address 2130 Centrifugal pump 1 low Triplex pump 2 Duplex pump 3 Simplex pump 4 Cam pump 5 high The default value is Duplex pump The damping affects all functions and outputs of the sensor Centrifugal pump 1 low Triplex pump 2 Duplex pump 3 default setting Simplex pump 4 Cam pump 5 high Note Increased reaction time The reaction...

Page 81: ...zer continues counting the actual measured value Reset Modbus address 2612 the totalizer continues counting based on the last input value for example mass flow before the failure occurred Note The totalizer is reset on power failure 8 1 7 Security All parameters may be viewed but some are protected against changes by access level control The Security menu makes it possible to gain access to PIN co...

Page 82: ...ation parameters Default PIN code is 2457 Note Auto Log Off function The access level will be set to Read only mode if the device is powered off 8 1 8 Simulation Simulation is used for testing purposes typically for checking that the readings of the control system are correct Parameter assignment FCT010 8 1 Functions SITRANS MASS 2100 FC300 FCT010 DSL 82 Operating Instructions 06 2020 A5E39788682 ...

Page 83: ...tting addresses in a multidrop network It is recommended NOT to use the default address in a multi drop network When setting device addresses make sure that each device has a unique address Replication of addresses may cause abnormal behavior of the entire serial bus and make the master unable to communicate with all slaves on the bus 8 1 10 Float transmission The Float Byte Order function ensures...

Page 84: ...1 Byte 2 EMMMMMMM Byte 3 SEEEEEEE Byte 0 MMMMMMMM Byte 1 MMMMMMMM 3 2 1 0 Byte 3 SEEEEEEE Byte 2 EMMMMMMM Byte 1 MMMMMMMM Byte 0 MMMMMMMM Factory setting S Sign E Exponent M Mantissa NOTICE Change of float byte order If the float byte order is changed by use of PDM to anything other than default all float values shown in PDM are wrong Parameter assignment FCT010 8 1 Functions SITRANS MASS 2100 FC3...

Page 85: ... supply lightning protection and grounds WARNING Impermissible repair and maintenance of the device Repair and maintenance must be carried out by Siemens authorized personnel only WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas Repair must be carried out by Siemens authorized personnel only WARNING Dust layers above 5 mm Risk of explosion in hazardo...

Page 86: ...se of a computer in a hazardous area If the interface to the computer is used in the hazardous area there is a risk of explosion Ensure that the atmosphere is explosion free hot work permit 9 2 Recalibration Siemens offers to recalibrate the sensor The following calibration types are offered as standard according to configuration Standard mass flow calibration Density calibration Customer specifie...

Page 87: ...urfaces with a dry cloth Prevent electrostatic charging in hazardous areas 9 4 Maintenance and repair work WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas Repair must be carried out by Siemens authorized personnel only WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and mainte...

Page 88: ... hazardous areas as a result of hot components and or charged capacitors inside the device To open the device in a hazardous area 1 Isolate the device from power 2 Visually inspect sensor inlet and outlet Exception Devices exclusively having Intrinsic safety Ex i may be opened in an energized state in hazardous areas WARNING Hot toxic or corrosive process media Risk of injury during maintenance wo...

Page 89: ...ply lightning protection and grounds NOTICE Repair and service must be carried out by Siemens authorized personnel only Note Siemens defines flow sensors as non repairable products 9 4 1 Maintenance information FCT010 Maintenance information parameters The basic maintenance information parameters are Current date and time Operating time total Operating time Transmitter Hardware version Sensor Hard...

Page 90: ... that result in burns on unprotected skin Make sure that the sensor enclosure is not damaged when replacing the sensor If contact with the corrosive substances occurs rinse the affected skin immediately with large amount of water to dilute substance 9 6 Spare parts Accessories 9 6 1 Ordering of spare parts Ensure that your ordering data is not outdated The latest ordering data is always available ...

Page 91: ...bserve hazard ous area access protocol No SITRANS FCT010 Blind lid in painted aluminum small 85 mm A5E03549295 Yes Observe hazard ous area access protocol Yes Observe hazardous area access proto col Sensor housing with cable en tries in metric tread A5E03549313 No No Sensor housing with cable en tries in NPT tread A5E03906080 No No SITRANS FCS400 M12 option for sensor housing A5E03906095 No No Fro...

Page 92: ...y to the outside of the packaging Required forms Delivery note Return goods delivery note http www siemens com processinstrumentation returngoodsnote with the following information Product item description Number of returned devices replacement parts Reason for returning the item s Decontamination declaration http www siemens com sc declarationofdecontamination With this declaration you warrant th...

Page 93: ...ycling Observe the specific reg ulations valid in your country Further information about devices containing batteries can be found at Information about battery product return WEEE https support industry siemens com cs document 109479891 Note Special disposal required The device includes components that require special disposal Dispose of the device properly and environmentally through a local wast...

Page 94: ...Service and maintenance 9 9 Disposal SITRANS MASS 2100 FC300 FCT010 DSL 94 Operating Instructions 06 2020 A5E39788682 AB ...

Page 95: ...alue in the actuators is most likely greater than anticipated under normal operating con ditions Process or ambient conditions will damage the device or result in unreliable output Action Check ambient temperature or process conditions If possible install device at different location Process value warning 10 Cause Deviations from permissible ambient or process conditions detected by the device thr...

Page 96: ...nction If the problem persists contact your local Sie mens representative 43 Flow values not valid Can be due to problems with measured fluid or hardware malfunction If the problem persists contact your local Sie mens representative 44 Flow values not valid Can be due to problems with measured fluid or hardware malfunction If the problem persists contact your local Sie mens representative 45 Flow ...

Page 97: ...uccessful zero point adjustment Improve conditions for automatic zero point adjustment and repeat adjustment 67 Zero Point Offset above limit Measurement continues with values from last successful zero point adjustment Improve conditions for automatic zero point adjustment and repeat adjustment 68 Zero point adjustment failed Measurement continues with values from last successful zero point adjust...

Page 98: ...to problems with measured fluid or hardware malfunction If the failure continues then contact Siemens customer support 14 Invalid calibration data Contact Siemens customer support for recalibration 15 Invalid compensation data Contact Siemens customer support 17 18 Malfunction in Pickup Amplitude Contact Siemens customer support 23 24 25 Malfunction in sensor driver Contact Siemens customer suppor...

Page 99: ...nt adjustment and repeat ad justment 5 Empty Tube Limit exceeded Make sure that the sensor is filled with liquid and that the liquid density is within the specified Empty Tube Limit 6 The sensor is partially filled Make sure that the sensor is filled with liquid 7 Parameter storage malfunction Turn off the power wait 5 seconds and turn on the power again If the failure continues then contact Sieme...

Page 100: ...ort industry siemens com cs ww en view 95197152 Use this tool to download the firmware to the transmitter 3 Click Scan network to connect to your device via the Service tool 4 Select your device in the Network scan results list Diagnostics and troubleshooting FCT010 10 3 Operation troubleshooting SITRANS MASS 2100 FC300 FCT010 DSL 100 Operating Instructions 06 2020 A5E39788682 AB ...

Page 101: ...ypically a result of an unstable zero point due to Incorrect installation Bubbles in the liquid Vibrations or cross talk Solid particles settling in the liquid Follow the 4 step guide to troubleshooting Step 1 Preliminary application inspection Page 102 Step 2 Zero point adjustment Page 102 Diagnostics and troubleshooting FCT010 10 3 Operation troubleshooting SITRANS MASS 2100 FC300 FCT010 DSL Ope...

Page 102: ...stability in the sensor and lead to measurement errors For pastes or process fluids with suspended solids always orient the sensor vertically with flow in upward direction to maintain solids suspension Gas application Ensure that the gas pressure temperature conditions contain sufficient superheat to prevent dewing or precipitation If the gas contains vapor or droplets then these may precipitate c...

Page 103: ... C 68 F 3 6 F Liquid pressure 2 1 bar Density 0 997 g cm3 Supply voltage Un 1 Warming up time 30 min Cable length 5 m between transmitter and sensor 10 3 2 4 Step 4 Improving the application In the following it is described how to find the causes of a high Zero point standard deviation and how to improve the installation Setting Low flow cut off In order to see if the zero point becomes more stabl...

Page 104: ...uctuation in kg h is reduced If the sensor is disturbed by vibration from the pump or by pressure pulsations the installation should be improved or the pump should be exchanged for example to another type 2 Check for cross talk Turn off the power to the other flowmeter s and wait approximately 2 minutes so the vibrating tubes in the sensor have stopped vibrating Then check if the zero point stabil...

Page 105: ...he sensor and cause instability which leads to a measurement error If solid particles are present in the liquid they must be homogeneously distributed and have similar density as the liquid Otherwise they can cause relatively large measurement errors It is important that the sensor is installed so that solid particles can easily run out of the sensor 1 Ensure that the sensor is installed verticall...

Page 106: ...Diagnostics and troubleshooting FCT010 10 4 Diagnosing with PDM SITRANS MASS 2100 FC300 FCT010 DSL 106 Operating Instructions 06 2020 A5E39788682 AB ...

Page 107: ...ation in case of Intrinsic safety power supply Ui 20 V Ii 484 mA Pi 2 3 W Li 0 6 uH Ci 1 9 nF 11 2 Performance Table 11 2 Reference conditions Description Specification Process media Water Process media temperature 20 C 68 F Ambient temperature 25 C 77 F Process media pressure 2 bar 29 psi Process media density 0 997 g cm3 62 2 lb ft3 Reference device orientation Horizontal installation tubes down...

Page 108: ... 05 0 05 0 05 Table 11 4 Density accuracy liquids Sensor size DI 1 0 DI 1 5 DI 2 1 DI 3 DN4 HP DI 2 0 DN4 C22 DI 3 0 DN4 316 DI 3 5 DI 6 DI 15 Density accuracy standard calibration g cm n a 0 005 0 005 0 005 n a 0 0025 0 007 0 005 0 005 Density accuracy ex tended calibration g cm n a 0 001 0 001 0 0015 n a 0 0025 0 007 0 0015 0 0005 Density repeatability g cm n a 0 0002 0 0002 0 0002 n a 0 0002 0 ...

Page 109: ...39 F 50 C to 180 C 58 F to 356 F High tempera ture version C F n a 50 C to 180 C 58 F to 356 F n a 40 C to 180 C 40 F to 356 F Process media densi ty min to max g cm3 lb inch3 n a 0 2 9 g cm3 0 0 105 lb inch3 n a 0 2 9 g cm3 0 0 105 lb inch3 Process media gauge max pressure 316L sensors bar psi 800 bar at 20 C 640 bar at 180 C Derat ing is lin ear 230 bar at 20 C 3336 PSI at 68 F 100 bar at 20 C 6...

Page 110: ...ion and system design Description Specification Measuring principle Coriolis System architecture Point to point 1 Modbus RTU master 1 trans mitter slave Multidrop 1 Modbus RTU master up to 32 transmitter slaves per segment Max 247 slaves The MASS2100 and FC300 7ME4817 is preconfigured for integration with the SITRANS FCT070 Note NPT glands When using NPT glands user must take care when packing thr...

Page 111: ...tries metric or NPT Material Measuring tubes AISI 316L EN 1 4435 Hastelloy C22 UNS N06022 Process connectors Standard AISI 316L EN 1 4435 or EN 1 4404 Hastelloy C22 UNS N06022 Sensor enclosure EN 1 4301 AISI 316L DSL enclosure Aluminium with corrosion resistant coating Measuring tube design One single bend tube welded directly to the process connections at each end Self draining design Yes when mo...

Page 112: ...eter mm 6 5 Maximum length 150 m 492 ft Installation environment Industrial including chemical processing plants Insulation material Special polyolefin Halogen free Yes RoHS compliant Yes Torsional strength 3 million cycles at 180 on 200 mm Not adapted for garland mounting festoon Permissible temperature range C F 40 to 80 40 to 176 Min bending radius allowed Single 5 X ø Table 11 14 Analog connec...

Page 113: ... 4 F use Brass Ni plated or stainless steel cable glands Note Ex installation Glands must be Ex d certified 11 7 Operating conditions Table 11 16 Basic conditions Description Specification Ambient temperature C F Humidity max 90 Operation Transmitter 40 to 60 40 to 140 Ambient temperature C F Humidity max 90 Storage Transmitter 40 to 70 40 to 158 Climate class DIN 60721 3 4 Altitude Up to 2000 m 6...

Page 114: ...ice specific approvals 11 10 Certificates and approvals FCT010 can be installed in Zone 1 for gas and Zone 20 21 for dust Intrinsic safety type of protection ATEX IECEx Sira 17ATEX1215X II 2 1 G II 1 1 D II 2 1 D Ex db ia ia Ga IIC T6 Gb Ex db ia Ga IIC T6 Gb Ex ia ia IIIC T85 C Da Ex tb ia Da IIIC T85 C Db Tamb 20 C to 60 C Pressure equipment 2014 68 EU Pressure Equipment Directive PED Canadian R...

Page 115: ... T6 T3 Ga Ex ia IIIC T135 C Da For dust applications IIIC the maxi mum ambient temperature is limited to 100 C according to IEC 60079 11 table 4 cULus Canada USA Canada Class I II III Division 1 Grp A B C D E F G Ex ia IIC T6 T3 Ga Ex ia IIIC T135 C Da USA Class I Division 1 Class I II III Division 1 Grp A B C D E F G AEx ia IIC T6 T3 Ga AEx ia IIIC T135 C Da For dust applications IIIC the max imu...

Page 116: ...F G AEx ia IIC T6 T3 Ga AEx ia IIIC T135 C Da For dust applications IIIC the max imum ambient temperature is limited to 100 C according to IEC 60079 11 table 4 EU Declaration of Conformity A5E31814816A 010 Pressure equipment 2014 68 EU Pressure Equipment Directive PED Canadian Registration Number CRN 11 11 SensorFlash Table 11 18 SensorFlash Description Specification Micro SD card Capacity 4 GB Fi...

Page 117: ...e None 1 Standard restriction The standard requires a LED indicator for visual diagnosis This device does not support a LED indicator This device does not react to any Broadcast commands 2 According to the Specification Implementation guide v 1 0 available at the Modbus Organization website Note Storage location All Modbus settings of the device are stored in a non volatile memory 11 13 PED The pr...

Page 118: ...ng Practice SEP The following criteria are decisive for assessment of the danger potential and are also shown in Diagrams 1 to 4 see Diagrams Page 117 Fluid group Group 1 or 2 Aggregate state Liquid or gaseous Type of pressur ized equipment Pipeline Product of pressure and volume PS V barL The maximum allowable temperature for the used liquids or gases is the maximum process temperature which can ...

Page 119: ... 16 18 19 44 Very toxic R phrases for example 26 27 28 39 32 Extremely flammable R phrases for example 12 17 Toxic R phrases for example 23 24 25 29 31 Technical data 11 13 PED SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 119 ...

Page 120: ...ity assessment Flowmeters of categories I to III comply with the safety requirements of the directive They are affixed with the CE mark and an EC declaration of conformity is provided The flowmeters are subjected to the conformity assessment procedure Module H Flowmeters according to Article 4 Paragraph 3 are designed and manufactured in accordance with sound engineering practice PED conformity re...

Page 121: ... S D N 1 0 0 0 Figure 11 1 Diagram 1 Gases of fluid group 2 Pipelines according to Article 4 a i Second dash Exception liquids at temperatures 350 C belonging to Category II must be included in Category III I II III Article 3 Paragraph 3 0 1 1 10 100 1000 10000 32 DN PS 0 5 250 2000 1 10 100 1000 0 5 PS bar DN 32 DN 100 DN 250 P S D N 5 0 0 0 P S D N 1 0 0 0 P S D N 3 5 0 0 7000 Figure 11 2 Diagra...

Page 122: ...s are determined by process connection material and applicable standards The tables below detail the allowed maximum process pressure for sensor variants with stainless steel and Hastelloy measuring tubes With two major exceptions the pressure rating of the flow sensors is independent of the process medium temperature Design rules for flange connections in both the EN1092 1 and ASME B16 5 standard...

Page 123: ...ess connection Table 11 21 ISO228 G and ASME B1 20 1 NPT bar DN Temperature TS C 40 to 38 180 1 5 230 220 3 230 230 4 130 124 6 226 217 15 130 124 Table 11 22 ASME B16 5 bar Class Group Temperature TS C 50 0 50 100 150 200 150 19 19 18 4 16 2 14 8 13 7 600 99 3 99 3 96 2 84 4 77 0 71 3 Table 11 23 DIN 11851 bar PN bar Temperature TS C 50 0 50 100 140 40 40 40 40 40 40 Technical data 11 14 Pressure...

Page 124: ... 14 2 Pressure temperature ratings Hastelloy sensors Table 11 26 EN1092 1 bar PN bar Temperature TS C 50 0 50 100 150 180 16 16 0 16 0 16 0 16 0 16 0 16 0 40 40 0 40 0 40 0 40 0 40 0 40 0 63 63 0 63 0 63 0 63 0 63 0 63 0 100 100 0 100 0 100 0 100 0 100 0 100 0 Table 11 27 ISO228 G and ASME B1 20 1 NPT bar DN Temperature TS C 40 to 38 180 1 5 350 220 3 410 230 4 410 124 6 407 217 15 200 124 Technic...

Page 125: ...0 19 5 17 7 15 8 14 6 600 103 4 103 4 103 4 103 0 100 3 98 1 Table 11 29 DIN 11851 bar PN bar DN Temperature TS C 50 0 50 100 140 40 40 40 40 40 40 Technical data 11 14 Pressure temperature ratings SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 125 ...

Page 126: ...Technical data 11 14 Pressure temperature ratings SITRANS MASS 2100 FC300 FCT010 DSL 126 Operating Instructions 06 2020 A5E39788682 AB ...

Page 127: ...imensions FC300 DN4 Standard version Figure 12 1 FC300 DN4 HP only available with 9 16 18UNF connectors Enclosure is not rated for pressure containment SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 127 ...

Page 128: ...00 DN4 high temperature version Enclosure is not rated for pressure containment Dimension drawings 12 1 FC300 dimensions SITRANS MASS 2100 FC300 FCT010 DSL 128 Operating Instructions 06 2020 A5E39788682 AB ...

Page 129: ...4 72 25 0 98 Ø57 2 4 10 0 39 100 3 94 G 9 16 18 UNF Ø 9 0 35 20 0 79 G 9 16 Ø18 8 0 74 12 0 47 15 0 6 Ø24 0 94 NV21 Figure 12 2 MASS 2100 DI 1 0 only available with 9 16 18 UNF connectors Dimension drawings 12 2 MASS 2100 dimensions SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 129 ...

Page 130: ... Ø 9 0 35 1 4 NPT ANSI ASME B1 20 1 1983 20 0 79 G 1 4 Ø18 8 0 74 12 0 47 15 0 6 Ø24 0 94 NV21 1 4 NPT Ø18 8 0 74 12 0 47 15 0 6 Ø24 0 94 NV21 Figure 12 3 MASS 2100 DI 1 5 and DI 2 1 standard version Dimensions in mm inch Dimension drawings 12 2 MASS 2100 dimensions SITRANS MASS 2100 FC300 FCT010 DSL 130 Operating Instructions 06 2020 A5E39788682 AB ...

Page 131: ... G 1 4 ISO 228 1 Ø 9 0 35 1 4 NPT ANSI ASME B1 20 1 1983 20 0 79 G 1 4 Ø18 8 0 74 12 0 47 15 0 6 Ø24 0 94 NV21 1 4 NPT Ø18 8 0 74 12 0 47 15 0 6 Ø24 0 94 NV21 Figure 12 4 MASS 2100 DI 1 5 High temperature version Dimensions in mm inch Dimension drawings 12 2 MASS 2100 dimensions SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 131 ...

Page 132: ...n sor size Connection L1 L2 L3 H1 B1 D1 D2 D3 D4 D5 DI Inch Type size Pressure rating mm inch 3 1 8 Pipe thread ISO 228 1 G PN 100 400 15 75 280 11 02 75 5 2 97 60 2 36 0 0 21 3 0 84 104 4 09 Pipe thread AN SI ASME B 1 20 1 NPT PN 100 400 15 75 280 11 02 75 5 2 97 60 2 36 0 0 21 3 0 84 104 4 09 Dimension drawings 12 2 MASS 2100 dimensions SITRANS MASS 2100 FC300 FCT010 DSL 132 Operating Instructio...

Page 133: ...4 60 0 2 36 14 0 0 55 Flange AN SI B16 5 Class 150 623 24 57 390 15 35 62 0 2 44 40 1 57 12 0 47 17 0 0 67 104 4 09 88 9 3 5 60 5 2 38 15 7 0 62 Class 600 608 23 94 390 15 35 62 0 2 44 40 1 57 12 0 47 17 0 0 67 104 4 09 95 3 3 75 66 5 2 62 15 7 0 62 Screwed connec tion DIN 11851 DN10 PN 40 532 20 94 390 15 35 62 0 2 44 40 1 57 12 0 47 17 0 0 67 104 4 09 Clamp ISO 2852 25 mm PN 16 568 22 44 390 15 ...

Page 134: ... 13 Flange AN SI B16 5 1 Class 150 757 29 8 Flange EN 1092 1 DN25 PN 100 760 29 92 PN 40 722 28 43 Flange AN SI B16 5 Class 150 639 25 16 444 17 48 75 5 2 97 44 1 73 20 0 79 21 3 0 84 129 5 08 88 9 3 5 60 5 2 38 15 7 0 62 Class 600 659 25 98 444 17 48 75 5 2 97 44 1 73 20 0 79 21 3 0 84 129 5 08 95 3 3 75 66 5 2 62 15 7 0 62 Screwed connec tion DIN 11851 DN15 PN 40 586 23 07 444 17 48 75 5 2 97 44...

Page 135: ...ze L3 H5 H6 H5 H6 mm inch mm inch mm inch mm inch 3 1 8 75 5 2 9 82 3 23 237 9 3 319 12 5 6 62 2 44 72 2 83 247 9 7 319 12 5 15 75 5 2 9 86 5 3 4 257 10 11 343 5 13 5 Dimension drawings 12 3 Transmitter dimensions SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 135 ...

Page 136: ...Remote version Dimensions in mm inch Dimension drawings 12 3 Transmitter dimensions SITRANS MASS 2100 FC300 FCT010 DSL 136 Operating Instructions 06 2020 A5E39788682 AB ...

Page 137: ... device and scan the device QR code Product documentation by serial number Using the PIA Life Cycle Portal you can access the serial number specific product information including technical specifications spare parts calibration data or factory certificates Entering a serial number 1 Open the PIA Life Cycle Portal https www pia portal automation siemens com 2 Select the desired language 3 Enter the...

Page 138: ...port Siemens offers comprehensive online services at Service Support http www siemens com automation service support Contact If you have further questions about the device contact your local Siemens representative at Personal Contact http www automation siemens com partner To find the contact for your product go to all products and branches and select Products Services Industrial automation Proces...

Page 139: ...cause deflection which can be measured as a phase shift between Pickup 1 and Pickup 2 The phase shift is proportional to the mass flowrate UHTXHQF HQVLW à 7LPH 0 66 IORZ à 3LFNXS 3LFNXS The frequency or period of the vibration is a direct function of the process media density The frequency and amplitude of the driver is regulated to ensure a stable output from the 2 pickups The temperature of the ...

Page 140: ... are not ideal Typical process noise such as gas bubbles two phase flow can be reduced through the filter functions B 2 Sensor dimension dependent default settings B 2 1 Mass flow MASS 2100 Sensor size Default value kg s Upper alarm limit and Upper warning limit DI 1 0 010 DI 1 5 0 022 DI 2 1 0 043 DI 3 0 088 DI 6 0 353 DI 15 2 209 Lower alarm limit and Lower warning limit DI 1 0 010 DI 1 5 0 022 ...

Page 141: ...6 3 5 0 000389 1 4 B 2 2 Volume flow MASS 2100 Sensor size Default value m3 s Upper alarm limit and Upper warning limit DI 1 0 0002 DI 1 5 0 00045 DI 2 1 0 00088 DI 3 0 0018 DI 6 0 0072 DI 15 0 0451 Lower alarm limit and Lower warning limit DI 1 0 0002 DI 1 5 0 00045 DI 2 1 0 00088 DI 3 0 0018 DI 6 0 0072 DI 15 0 0451 Sensor size Default value m3 s Default value m3 h Low flow cut off DI 1 2 72222E...

Page 142: ...3 5 0 0025 Sensor type Sensor size Default value m3 s Default value m3 h Low flow cut off DN4 HP 2 9 72222E 08 0 00035 DN4 C22 3 2 63889E 07 0 00095 DN4 316 3 5 3 88889E 07 0 0014 B 2 3 Standard volume flow MASS 2100 Sensor size Default value m3 s Upper alarm limit and Upper warning limit DI 1 0 0002 DI 1 5 0 00045 DI 2 1 0 00088 DI 3 0 0018 DI 6 0 0072 DI 15 0 045 Lower alarm limit and Lower warn...

Page 143: ...DN4 C22 3 0 0018 DN4 316 3 5 0 0025 Lower alarm limit and Lower warning limit DN4 HP 2 0 00080 DN4 C22 3 0 0018 DN4 316 3 5 0 0025 Sensor type Sensor size Default value m3 s Default value m3 h Low flow cut off DN4 HP 2 9 72222E 08 0 00035 DN4 C22 3 2 63889E 07 0 00095 DN4 316 3 5 3 88889E 07 0 0014 B 2 4 Fraction MASS 2100 Sensor size Unit Default value Upper alarm limit and Upper warning limit DI...

Page 144: ...m3 s 0 0018 DI 6 Mass flow kg s 0 353 Volume flow m3 s 0 0072 DI 15 Mass flow kg s 2 209 Volume flow m3 s 0 0451 FC300 Sensor type Sensor size Unit Default value Upper alarm limit and Upper warning limit DN4 HP 2 Mass flow kg s n a Volume flow m3 s n a DN4 C22 3 Mass flow kg s 0 088 Volume flow m3 s 0 0018 DN4 316 3 5 Mass flow kg s 0 120 Volume flow m3 s 0 0025 Lower alarm limit and Lower warning...

Page 145: ...I 6 0 00139 DI 15 0 0106 Sensor size Default value kg s Default value kg h Low flow cut off DI 1 0 0000272 0 0980 DI 1 5 0 0000542 0 195 DI 2 1 0 000117 0 42 DI 3 0 000250 0 90 DI 6 0 00139 5 DI 15 0 0106 38 FC300 Sensor type Sensor size Default value kg s Standard deviation limit DN4 HP 2 0 DN4 C22 3 0 000002 DN4 316 3 5 0 000002 Technical reference B 2 Sensor dimension dependent default settings...

Page 146: ...r the slave 03 Illegal data value A value contained in the query data field is not an allowable value for the addressed location This may indicate a fault in the structure of the remainder of a complex request such that the implied length is incorrect or the number of registers is too high 04 Slave device failure The request is for some other reason not acceptable It may e g indicate that the data...

Page 147: ...hort text description of how the CRC is calculated is provided This description is then followed by a C programming example CRC calculation 1 Load a 16 bit register with FFFF hex all 1 s Call this the CRC register 2 Exclusive OR the first 8 bit byte of the message with the low order byte of the 16 bit CRC register putting the result in the CRC register 3 Shift the CRC register one bit to the right...

Page 148: ...xC0 0x80 0x41 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x00 0xC1 0x81 0x40 0x01 0xC0 0x80 0x41 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x00 0xC1 0x81 0x40 0x01 0xC0 0x80 0x41 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x00 0xC1 0x81 0x40 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x01 0xC0 0x80 0x41 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x00 0xC1 0x81 0x40 0x01 0...

Page 149: ...0x7A 0xBA 0xBE 0x7E 0x7F 0xBF 0x7D 0xBD 0xBC 0x7C 0xB4 0x74 0x75 0xB5 0x77 0xB7 0xB6 0x76 0x72 0xB2 0xB3 0x73 0xB1 0x71 0x70 0xB0 0x50 0x90 0x91 0x51 0x93 0x53 0x52 0x92 0x96 0x56 0x57 0x97 0x55 0x95 0x94 0x54 0x9C 0x5C 0x5D 0x9D 0x5F 0x9F 0x9E 0x5E 0x5A 0x9A 0x9B 0x5B 0x99 0x59 0x58 0x98 0x88 0x48 0x49 0x89 0x4B 0x8B 0x8A 0x4A 0x4E 0x8E 0x8F 0x4F 0x8D 0x4D 0x4C 0x8C 0x44 0x84 0x85 0x45 0x87 0x47 ...

Page 150: ...ng a CRC checksum For further information please refer to the Modbus Organisation Website http www modbus org where detailed descriptions and programming examples are available Technical reference B 5 CRC calculation SITRANS MASS 2100 FC300 FCT010 DSL 150 Operating Instructions 06 2020 A5E39788682 AB ...

Page 151: ...registers per read write request is accepted Function code 8 is used for reading Modbus communication diagnostic information Below the various function code are described Function code 3 Read holding registers General exceptions Requesting less than 1 or more than 16 registers Exception 3 Illegal data value Requesting invalid start address or start address with invalid quantity Exception 2 Illegal...

Page 152: ...Query 1 3 11 184 0 2 70 10 Slave address 1 0x01 Function 3 0x03 Starting Address Hi Lo 11 184 0x0B 0xB8 Quantity of Registers Hi Lo 0 2 0x00 0x02 CRC 70 10 0x46 0x0A Starting address 0x0BB8 3000 Quantity of registers 0x0002 2 Response 1 3 4 64 195 82 139 98 200 Slave address 1 0x01 Function 3 0x03 Byte Count 4 0x04 Register 1 Register Value Hi Lo 64 195 0x40 0xC3 Register 2 Register Value Hi Lo 82...

Page 153: ...a address Writing to holes is allowed ie ignored and no exception occurs except for the condition described above If the end address is only part of a mapped holding register item e g one half of a float value the action depends on the data type Writing parts of all data types Exception 4 Slave device error Function code 16 example Query Slave address 1 byte Function 1 byte Starting Address Hi 1 b...

Page 154: ...ation system between a client Master device and a server Slave The following diagnostics functions are supported Sub func tion code Dec Name Description 00 Return Query Data The data passed in the request data field is to be returned looped back in the response 10 Clear Counters and Diagnostic Register Clears all counters and the diagnostic register Counters are also cleared upon power up 11 Retur...

Page 155: ...h it returned a Negative Acknowledge NAK exception response since its last restart clear counters execution or power up 17 Return Slave Busy Count The response data field returns the quantity of messages ad dressed to the remote device for which it returned a Slave Device Busy exception response since its last restart clear counters execution or power up 18 Return Bus Character Overrun Count The r...

Page 156: ...r example Baud Rate Modbus Parity Framing or Bus Address effects the Modbus communication as follows The new settings have effect only after a reset either by restarting the device or writing the value 1 to Modbus address 600 Restart communication The new settings will not have effect until the Modbus driver has responded to any ongoing Modbus request NOTICE Setting addresses in a multidrop networ...

Page 157: ...sured mass flow kg s Read Only 3002 float 4 Volume flow Measured volume flow m3 s Read Only 3004 float 4 Density Measured density kg m3 Read Only 3010 float 4 Media temperature Measured temperature of the process media C Read Only 3023 float 4 Frame Tempera ture Measured temperature of the sensor frame 1 C Read Only 1 Only available if the sensor has frame temperature measurement Modbus communicat...

Page 158: ...per second 74 kilograms per minute 75 kilograms per hour 76 kilograms per day 77 metric tons per mi nute 78 metric tons per hour 79 metric tons per day 80 pounds per second 81 pounds per minute 82 pounds per hour 83 pounds per day 84 short tons per minute 85 short tons per hour 86 short tons per day 87 long ton per hour 88 long ton per day 253 custom ized unit Read Write Modbus communication FCT01...

Page 159: ... gallons per second 23 million US gallons per day 24 liters per second 25 million lit ers per day 26 cubic feet per second 27 cubic feet per day 28 cubic me ters per sec ond 29 cubic me ters per day 30 imperial gallons per hour 31 imperial gallons per day 130 cubic feet per hour 131 cubic me ters per mi nute 132 barrels 42 US gal lons per sec ond 133 barrels 42 US gal lons per mi nute Read Write M...

Page 160: ...US gal lons per hour 137 imperial gallons per second 138 liters per hour 170 beer bar rel per second 171 beer bar rel per minute 172 beer bar rel per hour 173 beer bar rel per day 235 US gal lons per day 253 custom volume flow unit Modbus communication FCT010 C 4 Modbus holding registers tables SITRANS MASS 2100 FC300 FCT010 DSL 160 Operating Instructions 06 2020 A5E39788682 AB ...

Page 161: ...ort tons per cubic yard 146 micro grams per liter 147 micro grams per cu bic meter 170 milli grams per liter 253 custom mass flow unit Read Write 7700 unsigned 2 Temperature unit Select unit for temperature process value 32 C 32 C 33 F 34 R 35 K Read Write 8320 unsigned 2 Mass totalizer units Select unit for mass totalizer value 61 kilograms kg 60 grams 61 kilograms 62 metric tons 63 pounds 64 sho...

Page 162: ...00000 Read Write Table C 3 Identification Modbus ad dress Data type Size bytes Parameter Description Default value unit Value range Access level 4000 String 20 Manufacturer Device manufacturer Siemens Read Only 4020 String 10 Sensor Firmware Re vision Sensor firmware version Read Only 4025 String 16 SensorType Sensor type Also shown on the device nameplate Read Only 4033 String 20 Sensor Serial Nu...

Page 163: ...evel 2100 Unsigned 2 Flow Direction Define positive and negative flow direction Default positive flow direc tion is indicated by the arrow on the sensor Possible selections 0 Negative The flow is measured in default negative direction and in default positive direc tion 1 Positive The flow is measured in default positive direction and in default negative direc tion 1 0 to 1 Read Write 2130 Unsigned...

Page 164: ...r Description Default value unit Value range Access level 2170 Float 4 Low Volume flow Cut Off Define the numerical volume flow value below which the volume flow output is forced to zero Sensor size specific m3 s 1 0 to 0 177 Read Write 1 See Sensor dimension dependent default settings Page 140 Table C 7 Density Modbus ad dress Data type Size bytes Parameter Description Default value unit Value ra...

Page 165: ...te Table C 8 Totalizer Modbus ad dress Data type Size bytes Parameter Description Default value unit Value range Access level 2609 unsigned 2 Totalizer State Totalizer state 0 paused 1 running 1 0 to 1 Read only 2610 float 4 Totalizer Value The totalized MASS value in kg 0 kg Min 1 70E 38 Max 1 70E 38 Read Only 3018 Unsigned 4 Totalizer fixed point part The totalized MASS value in kg Most signific...

Page 166: ...talizer Value Enter 1 to reset Read Write 2613 unsigned 2 Pause totalizer Pause totalizer Totalizer can only be paused when running Enter 1 to pause Read Write 2614 unsigned 2 Resume totalizer Resume totalizer Totalizer can only be re sumed when paused Enter 1 to pause Read Write Table C 9 Access level Modbus ad dress Data type Size bytes Parameter Description Default value unit Value range Access...

Page 167: ...size de pendent A 0 to 0 124 Read Only 2758 Float 4 Pick up Amplitude 1 Actual pick up 1 amplitude V 0 to 0 9999 Read Only 2760 Float 4 Pick up Amplitude 2 Actual pick up 2 amplitude V 0 to 0 9999 Read Only 2762 Float 4 Sensor Frequency Actual sensor frequency Hz 0 to 1 023 Read Only 3032 Float 4 PCB Temperature Actual sensor electronic tem perature C 50 to 200 Read Only Table C 12 Aerated flow Mo...

Page 168: ...d 2 Pickup Amplitude Fil ter Enable disable pickup ampli tude filter 0 Disable 1 Enable 1 0 to 1 Read Write 2215 Unsigned 2 Bad Measurement Count Number of bad measure ments counted during the last period 0 0 65535 Read Only 2216 Unsigned 2 Filter Iteration Set the number of times to repeat the same filter In creasing the number will in crease the damping Active only if Filter Time Con stant is se...

Page 169: ...just ment Standard Deviation value If the Standard Devi ation exceeds the Standard Deviation Limit the auto zero point adjustment is aborted Sensor size specific kg s 1 0 to 1023 Read Write 2140 Float 4 Zero Point Offsett Lim it Set limit for zero point offset If the zero point offset ex ceeds the zero point offset limit the zero point offset cannot be stored Sensor size specific kg s 1 1023 to 10...

Page 170: ...le 1 Running 2 Start 0 0 to 2 Read Write 1 See Sensor dimension dependent default settings Page 140 Table C 14 Modbus Modbus ad dress Data type Size bytes Parameter Description Default value unit Value range Access level 527 Unsigned 2 Float byte order The float byte order used in Modbus messages Selection 0 Byte order 1 0 3 2 Selection 1 Byte order 0 1 2 3 Selection 2 Byte order 2 3 0 1 Selection...

Page 171: ... No effect 1 Restart Read Always 0 0 to 1 Write Table C 15 Sensor Modbus ad dress Data type Size bytes Parameter Description Default value unit Value range Access level 2113 Float 4 Minimum Frame Tem perature Lower limit of the frame tem perature 50 C Read only 2115 Float 4 Maximum Frame Temperature Lower limit of the frame tem perature 200 C Read only 4043 String 16 Sensor size Nominal sensor dia...

Page 172: ...s shown on the sensor name plate Min 5 00E 07 Max 4 29E 09 Read only 1 See Sensor dimension dependent default settings Page 140 Table C 18 Density calibration Modbus ad dress Data type Size bytes Parameter Description Default value unit Value range Access level 2428 Float 4 Density Calibration Offset Specify an offset in the den sity flow calculation 14 000 to 14 000 Read only 2430 Float 4 Density...

Page 173: ...all outputs if Simu lation media Temperature is enabled 0 C 50 to 200 Read Write 2770 Float 4 Frame Temperature Simulation Value Set frame temperature simu lation value The frame temperature will be set to this value on all out puts if Simulation Frame Temperature is enabled 0 C 50 to 200 Read Write 2772 Float 4 Volume flow Simula tion Value Set volume flow simulation value The volume flow will be...

Page 174: ... Out Of Range Bit 14 Calibration Malfunction Bit 15 Compensation Out Of Range Bit 17 Pickup Malfunction Bit 23 Driver Malfunction Bit 26 Measurement Out Of Range Bit 27 Mass Flow Max Limit Ex ceeded Bit 28 Volume Flow Max Limit Exceeded Bit 29 Density Max Limit Excee ded Bit 30 Min Tube Temp Exceeded Bit 31 Max Tube Temp Exceeded Read Only Modbus communication FCT010 C 4 Modbus holding registers t...

Page 175: ...t 2 Zero Sigma Limit Excee ded Bit 3 Zero Offset Limit Excee ded Bit 4 Quality Of Zero Point Conditions Bit 5 Empty Pipe Bit 6 Sensor Partially Filled Bit 7 Storage Malfunction Bit 8 System Internal Bit 14 Unstable Measurement Conditions Bit 15 Auto filtering enabled Bit 23 Sensor Startup Read Only Modbus communication FCT010 C 4 Modbus holding registers tables SITRANS MASS 2100 FC300 FCT010 DSL O...

Page 176: ...alues for quality co des Media temper ature Density Volume flow Mass flow Quality code for each proc ess value con sist of 2 bits Bit 24 25 Media temper ature Bit 26 27 Density Bit 28 29 Volume flow Bit 30 31 Mass flow 11 Good 01 Reserved 10 Simula tion 00 Bad Read Only Modbus communication FCT010 C 4 Modbus holding registers tables SITRANS MASS 2100 FC300 FCT010 DSL 176 Operating Instructions 06 ...

Page 177: ...132 Disassembly 39 Disposal 93 Document history 7 Documentation Edition 7 Downloads 137 E Electrical connection Cable requirements 45 In hazardous area 44 Empty tube monitoring 79 Exception codes 146 F Flow direction 32 H Handling 36 Hazardous area Electrical connection 44 Laws and directives 13 Qualified personnel 15 Hot swappable 92 Hotline Refer to Support request I Icons see Symbol Identificat...

Page 178: ...ocess values 73 157 Process variables 114 Q Qualified personnel 15 R Rated operating conditions 113 Recalibration 86 Reference conditions 107 Repair 89 Return procedure 92 S Scope of delivery 10 Sensor design 19 Sensor dimension dependent default settings Fraction 143 Mass flow 140 Standard volume flow 142 Volume flow 141 Zero point adjustment 145 Sensor orientation See Installation SensorFlash 11...

Page 179: ... Test certificates 13 Totalizer 165 U Unicast communication mode 18 Units for Process values and totalizer 158 V Vibrations 36 104 Volume flow cut off limit 79 W Warning symbols 13 Warranty 11 Z Zero point adjustment 77 Automatic 77 Manual 78 via SIMATIC PDM 63 Index SITRANS MASS 2100 FC300 FCT010 DSL Operating Instructions 06 2020 A5E39788682 AB 179 ...

Page 180: ...Index SITRANS MASS 2100 FC300 FCT010 DSL 180 Operating Instructions 06 2020 A5E39788682 AB ...

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Siemens FCT010/DSL, Operating Instructions Manual, Page: 8 / 180

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