SHP Laboklav ECO 135 User Manual Download Page 3

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LABOKLAV Eco 80 / 135

User Manual

Table of Contents

Introduction and definition of important symbols

1. List of delivered parts

2. Unpacking

3. Installation

4. Intended Use

5. Product specifications

6. Use of the autoclave

7. Troubleshooting

8. Maintenance

9. User replaceable accessories and spare parts

10. Description of safety devices

11. Definition of feed water quality

12. Service and maintenance

Summary of Contents for Laboklav ECO 135

Page 1: ...Laboklav ECO Steam Sterilizer Basic with Forced Cooling 80 Litres 135 Litres User Manual Laboklav Laboklav Laboklav Laboklav Steam sterilizers ...

Page 2: ...OKLAV Eco 80 135 User Manual 2 SHP Steriltechnik AG Schloss Detzel 1 D 39345 Detzel Schloss Tel 49 0 39058 97 62 0 Fax 49 0 39058 97 62 22 E Mail info shp steriltechnik de Internet www shp steriltechnik de ...

Page 3: ...f delivered parts 5 2 Unpacking 5 3 Installation 5 4 Intended Use 6 5 Product specifications 8 6 Use of the autoclave 12 7 Troubleshooting 22 8 Maintenance 24 9 User replaceable accessories and spare parts 27 10 Description of safety devices 27 11 Definition of feed water quality 28 12 Service and maintenance 29 ...

Page 4: ...an cause injury and even death This symbol also means that an operator must acquaint with a suitable passage in the manual Important This symbol denotes important indications for example to prevent sterilizer or load damage Attention Observing the texts marked with this symbol facilitates operation of the sterilizer General Warnings Access to sterilizer operations manual should be restricted only ...

Page 5: ...ure comfort in operation while ensuring the minimal distances min 10 cm to the wall and next device in room Due to large amount of heat generated during the sterilizer operation the room in which it is seated should be fitted with a mechanical intake and exhaust ventilation system providing 6 10 exchanges of air per hour The ventilating hood should be installed above the sterilizer By using the tu...

Page 6: ...ber 4 Intended use The steam sterilizer Laboklav ECO 80 135 is equipped with a chamber by 80 Liter or 135 Liter chamber volume It is constructed for the steam sterilization of instruments materials for non medical use and liquids Liquids should be water based solutions only All versions contain a thermo lock acc to IEC 61010 2 42 Different versions depending on the use of the sterilizers are avail...

Page 7: ... of acid base or organic solutions It is forbidden to use the autoclave for handling of explosive materials Attention All materials you bring inside the chamber come in contact with water steam It could happen that a chemical reaction will be initiated Sterilizing organic solution may damage the autoclave or reduce the life cycle or maintenance cycle It may be dangerous for the user of the autocla...

Page 8: ...7 23 EG CE 0036 Cat III Module B C1 Power supply Voltage 1N 230V 5 50 Hz 16A Working power 3 kW Averaged power consumption per cycle 5 kWh Protection class I Protection level IP24 Electromagnetic compatibility DIN EN 61326 A1 Water supply Destilled or demineralized Water acc to annex C EN 13060 2004 Averaged feed water consumption per cycle ca 0 5 l 2 l Storing conditions Temperature 5 40 C Humidi...

Page 9: ...t III Module B C1 Power supply Voltage 3N 400V 5 50 Hz 16A Working power 6 kW Averaged power consumption per cycle 6 5 kWh Protection class I Protection level IP24 Electromagnetic compatibility DIN EN 61326 A1 Water supply Distilled or demineralised Water acc to annex C EN 13060 2004 Averaged feed water consumption per cycle ca 0 8 l 2 5 l Storing conditions Temperature 5 40 C Humidity max 85 Heat...

Page 10: ...ving by sterilizing cooling equalizing finish ventilating gravitation process heating Programs with fast cooling Liquids RM 0 50 100 150 200 250 Time Pressure kPa 0 20 40 60 80 100 120 140 Temp C Athmospheric pressure kPa ventilating equalizing cooling gravitation process finish feed water level check air removing by heating cooling aktiv passiv sterilizing Program Liquids RM in Laboklav ECO with ...

Page 11: ...mber wall is cooled by air Venting The program is using for the venting function the integrated venting air filter automatically The function works until reaching the programmed air pressure Equalizing For additional safety the device is waiting a few seconds after reaching the program finish to make sure that no measurement mistake has set the program to finish Equalizing time depends on program ...

Page 12: ... No contact of the heaters with feed water safes live cycle time Protection of the drain on house installation side by using normal tape water mixing to the steam outlet That process works temperature controlled by PT 100 in the outlet installation The Temperature is programmable for opening and closing the mixing valve Enforced cooling option available option M cooling with air Timer controlled p...

Page 13: ... value at actual cursor position close door 6 Cursor button right moves cursor right 7 Enter button enters the input data or entry in a menu 8 Escape button for leaving a menu position after or before changing is valid 9 Program button for entering the program menu to change the program by using up and down button the program is chosen and activated by pressing the enter button 10 Start button sta...

Page 14: ...dequate clothes to be protected against burning like temperature stable isolating gloves etc Check the water before putting baskets inside the chamber Fill demineralized feed water up to the height of the bottom sheet inside the chamber manually Preparation of sterilization goods Solid sterilization goods should be cleaned before sterilizing Cleaning is a basic part of sterilization process It red...

Page 15: ...grams the thermo locking system is activated and protects the user against burning For the use of this mechanism correctly it is necessary to put the reference sensor into a reference flask that is equal in volume and form and filled with the same volume like the biggest single liquid volume inside your chamber Attention please while using hot liquids While contact with hot liquids with temperatur...

Page 16: ...this The program is going to the next possible program phase without coming in danger for the user or sterilization goods Breaking a program is a special situation for the device The device goes automatically in a standard program phase For liquids does it mean that the unit is switching off the fast cooling function and waits until reaching the removal temperature and removal pressure So that can...

Page 17: ...st the program with empty chamber and full loaded chamber to be sure the program parameters do not make problems in normal cycle run If there are doubts you should make a full validation of the program Cycle progress The program cycle is running fully automatically The display shows the actual program cycle and gives information what is the actual situation in the running program phase The success...

Page 18: ...onfigured reference sensor are displayed Date and time are always indicated for documentation issues The program P1 was started but lid was not completely closed So the device generates an error message The error message can be cleared by pressing the Escape button if the cause of the error was cleared The program was started the program has initialized the parameters regular and is now in deaerat...

Page 19: ...utton Then the lid can be opened and the sterilization good can be removed from chamber In case of a not successful or broken program the sterilizer shows the following message Before regular end of cycle a break was initialized maybe by hand or automatically In case of automatic break an error message is additionally shown Cancellation of program cycle Each program is able to be broken manually b...

Page 20: ...gram has finished and you quit the program the autoclave is automatically opening the lid Do not get frightened if there is sometimes a loud noise bang during lid opening process This noise is normal Draining the air and steam To remove the air and steam the unit is equipped with an outlet to connect to a drainage system If the unit is connected with cold water supply the program is automatically ...

Page 21: ...rchive data Protection of the data against changing In following picture you can see the main window of the DOKUMENTATOR software The printer CBM 910II CITIZEN is a dot matrix printer It is available as built in version An interface for external connection is not available With the printer it is possible to printout all relevant process data while the process is running To a later time it is possi...

Page 22: ...r0040 Disconnected steam generator thermal switch message Disconnected steam gen thermal switch THSZ01 description error occurs if switch THSZ01 is disconnected Er0041 Disconnected chamber thermal switch message Disconnectedchamber thermal switch THZ11 description error occurs if switch THZ11 is opened and switch THSZ01 is closed Er0042 Disconnected safety line message Disconnected safety line des...

Page 23: ... description error occurs if readout from TIC22 sensor is more than admissible maximum Service check measuring channels CH2 Tref Er0101 Door of sterilizer opened at cycle start message Door of sterilizer is open GS01 description error occurs if controller detects that GS01 switch is not closed on cycle startup see locking symbol in the display Er0106 Exceeded maximum available cycles number for fi...

Page 24: ... operator without problems Special services can be done by specially trained service stuff only All inspection activities acc to pressure vessel regulations local regulations for pressure vessels and electrical installations need special trained service stuff We recommend to order one regular safety inspection per year and to connect this with a regular maintenance for the vessel pressure parts an...

Page 25: ...ERVICE Check program parameters X X Check for lid door adjustment X SERVICE Electrical test BGVA 2 4 X SERVICE Attention please Opening the unit is allowed for authorized and trained service stuff only Cleaning Before starting with cleaning the device please disconnect the unit from power supply completely Cleaning should be done if the unit was cooling down only Danger if the chamber is hot Clean...

Page 26: ...afety valve s needs to be checked once per year This should be done by specially trained service stuff Other safety checks are necessary so we recommend making one safety check together with the yearly maintenance check by a trained service engineer While testing the function of the safety valve steam is leaving the safety valve Attention please While steam is leaving the safety valve the valve is...

Page 27: ...Pa absolute pressure 2 45 bar relative pressure an alarm is generated including error message and the heating function is switched of and the unit breaks the program With 2 8 bar relative pressure the safety valve is opening and chamber pressure is reduced mechanically The steam is blowing into the housing contact with the steam is not very dangerous because it is saturated after blowing out Atten...

Page 28: ... EN 285 Steam sterilizers app B EN 13060 small size steam sterilizers App C Feed water Condensate Residual dry matter 10 mg l 1 0 mg kg Silica oxide SiO2 1 mg l 0 1 mg kg Iron 0 2 mg l 0 1 mg kg Cadmium 0 005 mg l 0 005 mg kg Lead 0 05 mg l 0 05 mg kg Other heavy metals except for iron cadmium lead 0 1 mg l 0 1 mg kg Chlorines 2 mg l 0 1 mg kg Phosphates 0 5 mg l 0 1 mg kg Conductivity at 20 C 15 ...

Page 29: ...ce company or is able to solve your problem directly Manufacturer Germany SHP Steriltechnik AG Schloss Detzel 1 39345 Detzel Schloss Fax 49 39058 97 62 22 08 00h 17 00h Mon Fr Tel 49 39058 97 62 0 08 00h 17 00h Mon Fr Mobil 49 177 6269880 24 h Email info shp steriltechnik de 08 00h 17 00h Mon Fr You can also contact the local importer distributor as per your invoice or the mentioned on the sticker...

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