Shinko ACD-15A-R/M Instruction Manual Download

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14.3 Control

Problem

Possible Cause and Solution

Temperature does not

rise.

• Sensor is out of order. Replace the sensor.

• Check whether the Sensor or control output terminals are

securely mounted to the instrument input terminals.

Ensure that the sensor or control output terminals are

mounted to the instrument input terminals securely.

• Check whether the wiring of sensor or control output

terminals is correct.

The control output

remains in an ON status.

• MV low limit value is set to 100% or higher.

Set it to a suitable value.

The control output

remains in an OFF status.

• MV high limit value is set to 0% or less.

Set it to a suitable value.

The motor valve does not
work at all.
The motor valve does not
work properly.

• If “FBP (feedback potentiometer) Yes” is selected, check if

FBP adjustment has completed.
See the FBP adjustment (p.31).

• If “FBP (feedback potentiometer) No” is selected, check if

Open and Closed output time are set to suitable values.
Refer to Open and Closed output time settings (p.32).

For all other malfunctions, please contact our main office or dealers.

Summary of Contents for ACD-15A-R/M

Page 1: ...ON OFF SERVO DIGITAL INDICATING CONTROLLERS ACD 15A ACR 15A INSTRUCTION MANUAL ...

Page 2: ...To prevent an electrical shock or fire only Shinko or other qualified service personnel may handle the inner assembly To prevent an electrical shock fire or damage to the instrument parts replacement may only be undertaken by Shinko or other qualified service personnel SAFETY PRECAUTIONS To ensure safe and correct use thoroughly read and understand this manual before using this instrument This ins...

Page 3: ...solderless terminal with an insulation sleeve in which the M3 screw fits when wiring the instrument The terminal block of this instrument is designed to be wired from the left side The lead wire must be inserted from the left side of the terminal and fastened with the terminal screw Tighten the terminal screw using the specified torque If excessive force is applied to the screw when tightening the...

Page 4: ...h the power switched ON may result in severe injury or death due to electrical shock Use a soft dry cloth when cleaning the instrument Alcohol based substances may tarnish or deface the unit As the display section is vulnerable be careful not to put pressure on scratch or strike it with a hard object Abbreviations used in this manual Abbreviation Term PV Process variable SV Desired value MV Manipu...

Page 5: ...22 7 Setup 23 7 1 Turn the Power Supply to the Unit ON 26 7 2 Basic Operation of Settings 26 7 3 Engineering Group 27 7 3 1 Input Group 27 7 3 2 Output Group 30 7 3 3 Event Input Group 33 7 3 4 Event Output Group 35 7 3 5 Program Group 41 7 3 6 Communication Group 42 7 3 7 External Setting Group 43 7 3 8 Transmission Output Group 44 7 3 9 Other Function Group 45 8 Settings 51 8 1 Simplified Settin...

Page 6: ... Auto tuning 73 12 Action Explanation 75 12 1 Control Output Action 75 12 2 Control Output ON OFF Action 75 12 3 Open Closed Output Dead Band Hysteresis 75 12 4 Alarm Action 76 13 Specifications 78 13 1 Standard Specifications 78 13 2 Optional Specifications 84 14 Troubleshooting 87 14 1 Indication 87 14 2 Key Operation 88 14 3 Control 89 15 Character Tables 90 ...

Page 7: ...1 0 1 V DC EV2 1 5 V DC TA1 4 20 mA DC Transmission output TV1 0 1 V DC 1 13 types of alarm action including No event and Energized De energized Timer output Loop break alarm output Time signal output Output during AT or Pattern end output can be selected by front keypad 2 An input type can be selected by front keypad from Thermocouple RTD Direct current and DC voltage 3 Power supply voltage 100 t...

Page 8: ...V TIME indicator SV Lights when SV is indicated in PV SV Display Mode MV Lights when MV is indicated in PV SV Display Mode TIME Lights when remaining step time program control is indicated in PV SV Display Mode 4 SV MV TIME Display Indicates the SV MV remaining step time program control or set values in each setting mode 1 2 3 4 5 7 8 10 11 12 13 6 8 14 15 17 17 6 1 2 3 4 5 16 9 10 9 14 15 16 11 1...

Page 9: ...Lights when CLOSED output is ON EVT1 Lights when EVT1 Event 1 is ON EVT4 Lights when EVT4 Event 4 is ON EVT5 Lights when EVT5 Event 5 is ON MAN Lights during manual control T R Lights during Serial communication C C5 option TX transmitting output AT Flashes while AT auto tuning or auto reset is performing LOCK Lights when Set value Lock 1 Lock 2 Lock 3 or Lock 4 is selected RUN Lights while progra...

Page 10: ...Program control STOPS by pressing this key for 1 second during program operation RUN 16 A M B MODE key Switches Auto Manual control If this key is pressed during the setting mode the unit reverts to the previous group or mode Case 17 Console connector By connecting to the USB communication cable CMB 001 sold separately the following operations can be conducted from an external computer using the C...

Page 11: ...Fig 3 1 1 ACR 15A Fig 3 1 2 Gasket A Screw type mounting bracket Terminal cover Sold separately 96 11 5 104 5 When terminal cover is used 106 2 98 5 91 Gasket A Screw type mounting bracket Terminal cover Sold separately 48 96 11 5 98 5 104 5 When terminal cover is used 91 106 2 ...

Page 12: ...cation Drip proof Dust proof may be compromised and all warranties will be invalidated ACD 15A Horizontal close mounting n Number of mounted units Fig 3 2 1 ACR 15A Horizontal close mounting n Number of mounted units Fig 3 2 2 130 92 0 8 0 45 0 5 0 n x 48 3 0 5 0 92 0 8 0 92 0 8 0 130 n 96 3 0 5 0 92 0 8 0 ...

Page 13: ...nel to ensure it adheres to the Drip proof Dust proof specification IP66 Mountable panel thickness 1 to 8 mm 1 Insert the controller from the front side of the panel 2 Attach the mounting brackets by the holes at the top and bottom of the case and secure the controller in place with the screws How to remove the unit 1 Turn the power to the unit OFF and disconnect all wires before removing the unit...

Page 14: ...EVENT INPUT RS 485 RS 232C YA TX YB RX SG DI1 DI2 DI3 DI4 COM TC RTD A B B DC 1 V or less 4 to 20 mA 0 to 20 mA 0 to 5 V 1 to 5 V 0 to 10 V 0 to 10 mV 10 to 10 mV 0 to 50 mV 0 to 100 mV 0 to 1 V DC DC POWER SUPPLY 3 A 250 V AC 3 A 250 V AC NO CLOSED O W 2 3 POWER SUPPLY 24 V AC DC 1 2 3 4 5 6 7 8 9 10 GND 100 to 240 V AC NO OPEN 3 A 250 V AC EVT1 NO POWER SUPPLY 3 A 250 V AC EVT4 EVT5 NO NO W C EX...

Page 15: ...to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC 18 TRANSMIT OUTPUT Transmission output T option EXT CONT External setting input E option F B P Feedback potentiometer input EVT4 EVT4 output A5 option EVT5 EVT5 output A5 option 4 2 Lead Wire Solderless Terminal Use a solderless terminal with an insulation sleeve in which an M3 screw fits as shown below The torque should be 0 63 N m Solderless T...

Page 16: ... of unexpected high level noise it is recommended that a surge absorber be installed between the electromagnetic switch coils Fig 4 3 1 Single phase 200 V GND Open output Closed output Feedback potentiometer OPEN CLOSED COM Motor valve Control motor Furnace O W C Thermocouple ...

Page 17: ...oup Each setting item Same as the above Communication group 5 Each setting item Same as the above External setting group 5 Each setting item Same as the above Transmission output group 5 Each setting item Same as the above Other function group Each setting item Same as the above From 2 Simplified setting Group selection 3 sec 2 1sec 3 sec 1sec 1sec 1sec 1sec 1sec 1sec 1sec 1sec 1sec 1sec 1sec 1sec...

Page 18: ...s that if the key is pressed the unit proceeds to the next setting mode Press the key and key in that order together Press the key and key in that order together 3 sec Press the key for 3 seconds Setting item The PV Display indicates setting characters and the SV MV TIME Display indicates the factory default Setting items with dotted lines are optional and they appear only when the options are add...

Page 19: ...tion MV rate of change 5 2 1 1 sec 1 1 1 sec 1 sec 1sec 2 1 sec 4 3 If Set value memory is selected in Event input allocation settings for the selected memory numbers are possible If Set value memory is selected for EVI1 and EVI2 the Set value memory numbers will be 1 to 4 See 9 7 Set Value Memory Function on p 72 Block 1 consists of the above items Repeat the above settings up to Block 5 1 1 The ...

Page 20: ...EVI1 allocation Event output EVT1 allocation Fixed value Program control MV low limit Event input EVI2 allocation Event output EVT4 allocation Step time unit ON OFF hysteresis Event input EVI3 allocation Event output EVT5 allocation Power restore action Direct Reverse action Event input EVI4 allocation Program start temperature Preset value FBP Yes No Open Closed output dead band If Alarm output i...

Page 21: ...ow limit Transmission output low limit SV rise rate Data bit Parity Remote bias SV fall rate Stop bit Indication when output OFF SVTC bias Backlight selection PV color If Loop break alarm output is selected in Event output EVTx allocation If Time signal output is selected in Event output EVTx allocation PV color range Loop break alarm time Time signal output step Backlight time Loop break alarm ba...

Page 22: ...rm value Step 1 EVT5 alarm value Step 1 EVT5 high limit alarm value Step 15 EVT5 high limit alarm value 2 1 1 sec 1 1 1 sec Step 1 data consists of the above setting items Repeat the above settings up to Step 15 as needed If the key is pressed in the Program Pattern group the unit proceeds to the next step number with the same setting item Pressing the key returns to the previous step 1 The unit s...

Page 23: ... Feedback potentiometer Yes No in the Output group and be sure to set the following Pages 30 32 If FBP Yes is selected perform the FBP adjustment FBP specifications are shown below Resolution 1000 Corresponds to Fully Open and Fully Closed after FBP adjustment Feedback resistance 100 to 10 k If FBP No is selected set the Open and Closed output time If the user s specification is the same as the fa...

Page 24: ...I option pages 32 to 33 Setting Item Factory Default Event input EVI1 allocation No event Event input EVI2 allocation No event Event input EVI3 allocation No event Event input EVI4 allocation No event Event output group pages 34 to 40 Setting Item Factory Default Event output EVT1 allocation No event Event output EVT4 allocation A5 option No event Event output EVT5 allocation A5 option No event Pr...

Page 25: ...ing input low limit 200 Remote bias 0 Transmission output group TA1 or TV1 option p 44 Setting Item Factory Default Transmission output type PV transmission Transmission output high limit 1370 Transmission output low limit 200 Other function group pages 45 50 Setting Item Factory Default Set value lock Unlock PID zone function Not used SV rise rate 0 minute SV fall rate 0 minute Indication when ou...

Page 26: ...splay PV Display SV MV TIME Display K J R S B E T N PL C W Re5 26 Pt100 JPt100 Pt100 JPt100 Pt100 Pt100 4 to 20 mA DC 0 to 20 mA DC 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC Scaling high limit value 7 2 Basic Operation of Settings To proceed to each setting mode refer to each setting mode To set each setting item use the or key If th...

Page 27: ...o the high and low limit value of the altered input range When changing the input from DC voltage to other inputs remove the sensor connected to this controller first then change the input If the input is changed with the sensor connected the input circuit may break With DC voltage input the side input terminal number differs as follows side input terminal number of 0 to 5 V DC 1 to 5 V DC 0 10 V ...

Page 28: ...000 to 10000 0 to 1 V DC 2000 to 10000 0 to 5 V DC 2000 to 10000 1 to 5 V DC 2000 to 10000 0 to 10 V DC 2000 to 10000 Scaling high limit 1370 Sets scaling high limit value Setting range Scaling low limit value to input range high limit value DC voltage current inputs 2000 to 10000 The placement of the decimal point follows the selection Scaling low limit 200 Sets scaling low limit value Setting ra...

Page 29: ...e sensor This corrects the input value from the sensor When a sensor cannot be set at the exact location where control is desired the sensor measured temperature may deviate from the temperature in the controlled location When using plural controllers sometimes the measured temperatures do not concur due to differences in sensor accuracy or dispersion of load capacities In such a case the control ...

Page 30: ... Available only for ON OFF control Setting range 0 1 to 1000 0 DC voltage current inputs 1 to 10000 The placement of the decimal point follows the selection Direct Reverse action Reverse Heating action Selects either Reverse Heating or Direct Cooling control action Reverse Heating action Direct Cooling action Preset output 0 0 If the Preset output 1 or 2 is selected in Event input allocation MV ca...

Page 31: ... or less 4 If FBP input at the time of fully closed and fully open does not stabilize within 5 minutes If FBP adjustment is impossible due to errors select Error detection No in Error detection during FBP adjustment and perform FBP adjustment again If there is no change in the input value from the FBP for 2 seconds while adjusting the unit considers the motor to be fully open or fully closed and f...

Page 32: ...e 30 0 seconds Sets time from the motor valve fully open to fully closed Not available if FBP Yes is selected in FBP Yes No Setting range 0 1 to 1000 0 seconds Error detection during FBP adjustment Error detection Yes Selects Error detection Yes or No under the given conditions See 1 to 4 of Note about FBP adjustment in the FBP adjustment during FBP adjustment Not available if FBP No is selected i...

Page 33: ...vent input allocation table Event input EVI3 allocation 000 No event Selects Event input EVI3 from the Event input allocation table Refer to the Event input allocation table Event input EVI4 allocation 000 No event Selects Event input EVI4 from the Event input allocation table Refer to the Event input allocation table Event input allocation table Selected value Event input function Input ON Closed...

Page 34: ...N Level action ON Closed or OFF Open is engaged OR calculation if any one is ON closed the function activates begins if the same functions except 001 Set value memory have been selected for plural Event inputs 1 The value that 1 one is added to 2n is indicated on the MEMO STEP Display e g If EVI1 20 OFF EVI2 21 ON then 3 21 1 is indicated 20 21 22 and 23 will be allocated to Event input EVI1 to EV...

Page 35: ...output allocation table Available only when A5 option is added Refer to the Event output allocation table Event output EVT5 allocation 000 No event Selects Event output EVT5 from the Event output allocation table Available only when A5 option is added Refer to the Event output allocation table Event output allocation table Selected value Event output function Proceeding to the lower level with the...

Page 36: ...n Timer output time unit OFF delay time ON delay time Select Timer Start Stop in Event input allocation pp 33 34 014 Timer output linked with Timer Start Stop in Event input allocation Control ON during timer operation Control OFF after time is up Same as the above Same as the above 015 No event 016 Loop break alarm output Loop break alarm time Loop break alarm band 017 Time signal output Time sig...

Page 37: ... 200 for 1 hour and stays at 200 for 2 hours after program control starts Step 1 2 Step SV 200 200 Step time hours 1 00 2 00 Pattern end output is shown below in Fig 7 3 4 1 Step 1 2 Fig 7 3 4 1 200 0 1 00 2 00 Program control run ON OFF Program control stops Pattern end output ON Pattern end output is turned off by the key or by power off Pattern end output ...

Page 38: ...m output High Low limits with standby independent is selected in Event output EVT4 and EVT5 allocation their setting characters will be xxx and xxx Alarm action Energized De energized When Alarm Energized is selected EVT1 output terminals 9 10 is conductive ON while the EVT1 indicator is lit EVT1 output is not conductive OFF while EVT1 indicator is not lit When Alarm De energized is selected EVT1 ...

Page 39: ...time 0 Sets OFF delay time Setting range 0 to 10000 Time unit follows the selection in Timer output time unit ON delay time 0 Sets ON delay time Setting range 0 to 10000 Time unit follows the selection in Timer output time unit Loop break alarm output setting items When Loop break alarm output 016 is selected Character Name Function Setting Range Factory Default Loop break alarm time 0 minutes Set...

Page 40: ...e signal output ON time within the set step for which Time signal output is performed Time signal output ON time follows Time signal output OFF time after the program control starts The following program pattern shows that the temperature rises to 200 for 1 hour and stays at 200 for 2 hours after program control starts Step 1 2 Step SV 200 200 Step time 1 00 2 00 Time signal output Fig 7 3 4 5 is ...

Page 41: ... control or Program control Fixed value control Program control Step time unit Hours Minutes Selects the Step time unit for the program control Available only for the program control Hours Minutes Minutes Seconds Power restore action Selects the program status if a power Stops in standby after power is restored failure occurs mid program and it is restored Available only for the program control St...

Page 42: ...instrument number The instrument numbers should be set one by one when multiple instruments are connected in Serial communication otherwise communication is impossible Setting range 0 to 95 Communication speed 9600 bps Selects a communication speed equal to that of the host computer 9600 bps 19200 bps 38400 bps Data bit Parity 7 bits Even Selects data bit and parity 8 bits No parity 7 bits No pari...

Page 43: ...et in analog by the remote operation External setting input high limit 1370 Sets External setting input high limit value For EA1 4 20 mA option the value corresponds to 20 mA input Setting range External setting input low limit to Input range high limit The placement of the decimal point follows the selection External setting input low limit 200 Sets External setting input low limit value For EA1 ...

Page 44: ...nsmission SV transmission MV transmission DV transmission Transmission output high limit 1370 Sets the Transmission output high limit value For TA1 4 20 mA option the value correponds to 20 mA output Setting range PV SV transmission Transmission output low limit to Input range high limit value MV transmission Transmission output low limit value to 105 0 DV transmission Transmission output low limi...

Page 45: ... be changed Lock 3 None of the set values can be changed as Lock 1 Lock 4 SV and Alarm value can be changed Other set values cannot be changed PID zone function Not used Selects Not used Used of the PID zone function Control is performed by automatic change of PID zone parameters which are linked with the SV or step SV for program control PID zone value can be set in the PID group Refer to PID zon...

Page 46: ...Action indicators are backlit PV SV MV TIME MV DV Valve Bar Graph Displays are backlit PV Display Action indicators are backlit SV MV TIME MV DV Valve Bar Graph Displays Action indicators are backlit PV color Red Selects PV Display color See PV Display color selection on p 49 Green Red Orange When any alarm output EVT1 EVT4 EVT5 is ON PV color turns from green to red When any alarm output EVT1 EVT...

Page 47: ...ng any key while backlight is OFF Setting range 0 to 99 minutes Bar graph MV indication Selects an indication item MV DV degree of valve opening or no indication on the bar graph See p 50 MV indication DV indication No indication Degree of valve opening is indicated Deviation unit 1 Sets deviation unit of positive or negative side for one division of the bar graph See p 50 Setting range 1 to Conve...

Page 48: ...rformed using PID zone parameters of PID zone value 2 As PID zone value 4 has not been set even in the case SV is higher than PID zone value 3 control is performed using PID zone parameters of PID zone value 3 Fig 7 3 9 1 PID zone value 3 300 PID zone value 1 100 PID zone value 2 200 SV 250 SV 150 SV change Controls using PID zone parameters of PID zone value 2 Controls using PID zone parameters o...

Page 49: ...n Red PV color changes depending on the color range setting PV is lower than SV PV color range Orange PV is within SV PV color range Green PV is higher than SV PV color range Red Hys Set point of PV color range Fig 7 3 9 2 PV color changes continuously Orange Green Red and at the same time any alarm output EVT1 EVT4 EVT5 is ON Red PV color changes depending on the color range setting When any alar...

Page 50: ... segments light For positive deviation segments light increasingly to the right For negative deviation segments light increasingly to the left Degree of valve opening is indicated Scale is 0 to 100 Segments light from left to right in accordance with the degree of valve opening Without feedback potentiometer 0 is constantly indicated e g Output MV 50 50 105 5 Increases to the right in accordance w...

Page 51: ...only the memory number selected via terminal connection can be set To set any other Set value memory number select it again by connecting terminals Character Name Function Setting Range Factory Default EVT1 alarm value 0 Sets EVT1 alarm value Setting the value to 0 or 0 0 disables the function except Process high and Process low alarm Not available if No event is selected Available only when Alarm...

Page 52: ...atches the low limit side and EVT high limit alarm value matches the high limit side Setting range Refer to Table 8 1 2 1 on p 53 EVT5 alarm value 0 Sets EVT5 alarm value Setting the value to 0 or 0 0 disables the function except Process high and Process low alarm Not available if No event is selected Available only when Alarm output is selected in Event output EVT5 allocation Setting range Refer ...

Page 53: ...s high alarm Input range low limit to input range high limit value 2 Process low alarm Input range low limit to input range high limit value 2 High limit with standby alarm deviation setting Input span to input span 1 Low limit with standby alarm deviation setting Input span to input span 1 High Low limits with standby alarm deviation setting 0 to input span 1 High Low limits with standby independ...

Page 54: ...to reset can be performed when PD is control action I 0 Setting range 0 to 3600 seconds When FBP No is selected in FBP Yes No 1 to 3600 seconds Derivative time 50 seconds Sets derivative time Setting the value to 0 disables the function Not available for ON OFF control Setting range 0 to 1800 seconds ARW 50 Sets anti reset windup ARW Available only when PID is control action Setting range 0 to 100...

Page 55: ... 8 2 Group Selection There are 4 groups to be set for the controller SV Event group PID group AT group and Engineering group Select a group with the key and set each item in the group with the key PV Display Group Setting Items SV Event group Fixed value control SV Event EVT1 EVT4 EVT5 Fixed value control Program Pattern group Program control Step SV Step time Wait value Event EVT1 EVT4 EVT5 Progr...

Page 56: ...m output is selected in Event output EVT1 allocation Setting range Refer to Table 8 1 2 1 on p 53 EVT1 high limit alarm value 0 Sets EVT1 high limit alarm value Setting the value to 0 or 0 0 disables the function except Process high and Process low alarm Not available if No event is selected Available only when Alarm output is selected in Event output EVT1 allocation For the independent alarms suc...

Page 57: ... limit alarm value Setting the value to 0 or 0 0 disables the function except Process high and Process low alarm Not available if No event is selected Available only when Alarm output is selected in Event output EVT5 allocation For the independent alarms such as High Low limits independent and High Low limit range independent the EVT alarm value matches the low limit side and EVT high limit alarm ...

Page 58: ...Wait value at the end of step The STEP indicator flashes while the Wait function is working The Wait function is released on the condition that When program pattern is rising PV is higher than SV Wait value When program pattern is falling PV is lower than SV Wait value Step 1 2 3 4 5 PV Program pattern Program pattern delayed by T due to the Wait function Fig 8 2 2 2 Step number 1 2 200 0 1 00 2 0...

Page 59: ...ss low alarm Not available if No event is selected Available only when Alarm output is selected in Event output EVT1 allocation Setting range Refer to Table 8 1 2 1 on p 53 Step 1 EVT1 high limit alarm value 0 Sets Step 1 EVT1 high limit alarm value Setting the value to 0 or 0 0 disables the function except Process high and Process low alarm Not available if No event is selected Available only whe...

Page 60: ...the function except Process high and Process low alarm Not available if No event is selected Available only when Alarm output is selected in Event output EVT5 allocation For the independent alarms such as High Low limits independent alarm and High Low limit range independent alarm the EVT alarm value matches the low limit side and EVT high limit alarm value matches the high limit side Setting rang...

Page 61: ... zone function Used is selected in PID zone function One zone contains from PID zone value 1 to MV rate of change 1 When SV is lower than Reference value 1 control is performed with these PID zone parameters Setting range Scaling low limit value to Scaling high limit value Proportional band 1 10 Sets proportional band 1 ON OFF control when set to 0 or 0 0 Setting range 0 to Input span DC voltage c...

Page 62: ...up to 5 zones MV rate of change 5 0 second Sets MV rate of change 5 changing value of MV for 1 second Setting the value to 0 disables the function See MV rate of change on p 55 Setting range 0 to 100 second MV rate of change For Heating control if PV is lower than SV output is generally turned from OFF to ON as shown in Fig 8 2 3 1 If MV rate of change is set the output can be changed by the rate ...

Page 63: ...Auto reset Selects AT Perform Cancel PID control or Auto reset Perform Cancel P PD control If PID zone function Used is selected values such as P I D ARW of the PID block number which are used for control are changed after AT is finished If the AT is cancelled during the process P I D and ARW values revert to the values before AT was performed AT will be forced to stop if it has not been completed...

Page 64: ... 3 seconds See Table 9 1 1 Table 9 1 1 Sensor Input PV Display SV MV TIME Display PV Display SV MV TIME Display K J R S B E T N PL C W Re5 26 Pt100 JPt100 Pt100 JPt100 Pt100 Pt100 4 to 20 mA DC 0 to 20 mA DC 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC Scaling high limit value During this time all outputs and indicators are in OFF statu...

Page 65: ...ustment If FBP No is selected set the Open and Closed output time If the user s specification is the same as the factory default value of the instrument or if setup has already been completed it is not necessary to set up the controller Proceed to Step 3 3 Input each set value Refer to 6 Operation flowchart pp 18 to 22 and 8 Settings pp 51 to 63 4 Turn the load circuit power ON The controller work...

Page 66: ...ower failure occurs during the Program control and is restored control stops standby continues or is suspended depending on the selection in Power restore action To cancel the Suspension on hold after power is restored press the key e g When setting the SV to 100 in the Fixed value control 1 Proceed to the SV setting mode Press the key in PV SV Display Mode The unit proceeds to SV setting mode 2 S...

Page 67: ... the key again for approx 1 second PV SV Display Mode Automatic control Control output OFF 9 3 Switching Auto Manual Control By pressing the key in PV SV Display Mode Auto Manual control can be switched If control action is switched from automatic to manual and vice versa the balanceless bumpless function works to prevent a sudden change of MV When automatic control is switched to manual control t...

Page 68: ...er to set each value of P I D and ARW automatically the AT process should be made to fluctuate to obtain an optimal value See pages 73 74 AT Auto reset Perform and AT Cancel can be set in AT Auto reset in the AT group Auto reset can be performed when the unit is in P or PD control action See p 73 Auto reset takes approximately 4 minutes It cannot be released while performing this function How to p...

Page 69: ...formed AT Perform Cancel PID control 1 Proceed to the AT group Press the key 3 times in PV SV Display Mode The unit proceeds to the AT group 2 Proceed to AT Auto reset Press the key The unit proceeds to AT Auto reset 3 Select AT Perform Cancel Select AT Perform with the or select AT Cancel with the AT Cancel AT Perform 4 Confirm AT Perform Cancel If AT Perform is selected press the key If AT Cance...

Page 70: ...d to the Input group Press the key The unit proceeds to the Input group 3 Proceed to the Event output group Press the key several times until Event output group characters appear 4 Proceed to the Event output EVT1 allocation Press the key The unit proceeds to Event output EVT1 allocation 5 Select Event output EVT1 allocation Select 004 Alarm output High Low limits independent with the or key 6 Con...

Page 71: ...ing mode Press the and key in that order together in PV SV Display Mode The unit enters Event setting mode 2 Set the EVT1 low limit alarm value Set the EVT1 low limit alarm value with the or key 3 Register the EVT1 low limit alarm value Press the key The EVT1 low limit alarm value will be registered and the unit proceeds to EVT1 high limit alarm value 4 Set EVT1 high limit alarm value Set the EVT1...

Page 72: ...on Set value memory number can be selected using terminals 11 12 and 15 as shown below Set value memory numbers by connecting terminals Closed ON x Open OFF Set value memory No Connecting terminals 1 2 3 4 11 15 DI1 EVI1 COM x x 12 15 DI2 EVI2 COM x x During setting mode or while AT is performing memory numbers cannot be changed by connecting terminals Operation procedure Simplified setting 1 Sele...

Page 73: ...the trial run If PID zone function is set to Used perform AT in each PID zone In Fig 11 1 AT is performing at PID zone value 1 and PID zone value 2 Step 1 2 3 4 5 Fig 11 1 If AT is cancelled during this process each value of P I D and ARW reverts to the values before the AT was performed AT will be forced to stop if it has not been completed within 4 hours During AT if Direct Reverse action 003 is...

Page 74: ...D constant 2 PID constant calculated 3 Controlled by the PID constant set by AT Fig 11 2 3 If there is a large difference between the SV and PV as the temperature is falling When AT bias is set to 20 the AT process will fluctuate at the temperature 20 higher than the SV 1 Calculates PID constant 2 PID constant calculated 3 Controlled by the PID constant set by AT 4 AT bias value Fig 11 3 1 2 3 4 A...

Page 75: ...ction Heating reverse action Proportional band Proportional band Control action Action indicator OPEN Action indicator CLOSED Open output terminals Closed output terminals OFF ON SV OFF ON SV 5 6 7 5 6 7 5 6 7 5 6 7 Lit Unlit Unlit Lit Lit Lit Unlit Unlit Hysteresis Cooling direct action Control action Hysteresis Action indicator OPEN Action indicator CLOSED Heating reverse action 5 6 6 7 Open out...

Page 76: ...larm EVT1 hysteresis EVT1 hysteresis Alarm action Alarm output Alarm action Alarm output Alarm action Alarm output Alarm action Alarm output EVT1 value EVT1 value EVT1 value EVT1 value EVT1 hysteresis EVT1 hysteresis EVT1 hysteresis EVT1 hysteresis EVT1 hysteresis EVT1 value EVT1 value SV side side side side EVT1 value EVT1 value SV EVT1 value EVT1 low limit value EVT1 high limit value EVT1 low li...

Page 77: ...s 29 30 EVT5 output terminals 28 30 For the alarm type High limit alarm High Low limits alarm High Low limits independent Process high alarm the alarm is activated when the indication is overscale and the standby function is released for the alarms with standby For the alarm type Low limit alarm High Low limits alarm High Low limits independent Process low alarm the alarm is activated when the ind...

Page 78: ...upply voltage 100 to 240 V AC 50 60 Hz 24 V AC DC 50 60 Hz Allowable voltage fluctuation 100 to 240 V AC 85 to 264 V AC 24 V AC DC 20 to 28 V AC DC General structure External dimensions ACD 15A 96 x 96 x 100 mm W x H x D ACR 15A 48 x 96 x 100 mm W x H x D Mounting Flush Material Flame resistant resin Case Color Black Case Drip proof Dust proof IP66 for front panel only Display PV Display 11 segmen...

Page 79: ...are set to 0 ON OFF control When proportional band is set to 0 or 0 0 Proportional band 0 to Input span DC voltage current inputs 0 0 to 1000 0 ON OFF control when set to 0 or 0 0 Default 10 Integral time 0 to 3600 seconds OFF when set to 0 Default 200 seconds 1 to 3600 seconds When FBP No is selected in FBP Yes No Derivative time 0 to 1800 seconds OFF when set to 0 Default 50 seconds ARW 0 to 100...

Page 80: ...standby High Low limits with standby High Low limits with standby independent Energized De energized action are applied to the above alarms totaling 24 alarm types No event can also be selected Factory default No event Refer to 12 4 Alarm Action on pages 76 77 Set value Factory default 0 Setting accuracy Based on the Base accuracy and Cold junction temperature compensation accuracy Action ON OFF a...

Page 81: ...pply Closed output Electrically insulated Insulation Dielectric strength Circuit insulation configuration Insulation resistance 10 M minimum at 500 V DC Dielectric strength Between power terminal and ground GND 1 5 kV AC for 1 minute Between input terminal and ground GND 1 5 kV AC for 1 minute Between input terminal and power terminal 1 5 kV AC for 1 minute ...

Page 82: ...ge Power failure countermeasure The setting data is backed up in the non volatile IC memory Self diagnosis The CPU is monitored by a watchdog timer and if an abnormal status occurs the controller is switched to warm up status turning all outputs OFF Automatic cold junction temperature compensation only thermocouple input type This detects the temperature at the connecting terminal between the ther...

Page 83: ...g low limit value Scaling span x 1 to Scaling high limit value Scaling span x 10 Warm up indication After the power supply to the instrument is turned on the PV Display indicates the sensor input type and SV MV TIME Display indicates input range high limit value for thermocouple RTD inputs or Scaling high limit value for DC voltage current inputs for approximately 3 seconds Console communication B...

Page 84: ... Ambient humidity 35 to 85 RH Non condensing Weight ACD 15A Approx 460 g ACR 15A Approx 330 g Accessories included For the ACD 15A and ACR 15A Mounting brackets 1 set Gasket A Front mounted to the unit 1 piece Instruction manual 1 copy For the ACR 15A only Harness FBP 1 piece Harness EVT5 1 piece When Event output A5 option is added Harness E 1 piece when External setting input EA EV option is add...

Page 85: ...38400 bps Selectable by keypad Factory default 9600 bps Data bit Parity 7 bits 8 bits Even Odd and No parity Selectable by keypad Factory default 7 bits Even Stop bit 1 2 Selectable by keypad Factory default 1 Communication protocol Shinko protocol MODBUS ASCII MODBUS RTU Selectable by keypad Factory default Shinko protocol Data format Communication protocol Shinko Protocol MODBUS ASCII MODBUS RTU...

Page 86: ...e EA 50 EV 100 k Input sampling period 250 ms Transmission output option code TA1 TV1 Converting the value PV SV MV or DV transmission to analog signal every 125ms outputs the value in current or voltage Factory default PV transmission Outputs Transmission output low limit value 4 mA DC or 0 V DC if Transmission output high limit and low limit value are the same Resolution 12000 Output 4 to 20 mA ...

Page 87: ... 1 V DC If the input terminals of the instrument are shorted and if a scaling low limit value is indicated the instrument is likely to be operating normally however the signal wire may be disconnected Check whether the input terminals of thermocouple RTD or DC voltage 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC are securely mounted to the instrument input terminal Connect...

Page 88: ...ensor may be burnt out Check whether the input lead wire terminals for DC voltage 0 to 5 V DC 0 to 10 V DC or Direct current 0 to 20 mA DC are securely mounted to the instrument input terminals The indication of PV display is irregular or unstable Check whether sensor input or temperature unit or is correct Select the correct sensor input and temperature unit or Sensor correcting value is unsuitab...

Page 89: ...put remains in an ON status MV low limit value is set to 100 or higher Set it to a suitable value The control output remains in an OFF status MV high limit value is set to 0 or less Set it to a suitable value The motor valve does not work at all The motor valve does not work properly If FBP feedback potentiometer Yes is selected check if FBP adjustment has completed See the FBP adjustment p 31 If ...

Page 90: ...Event setting mode Character Setting Item Data EVT1 alarm value Setting range Refer to Table 15 1 on p 91 EVT1 high limit alarm value Setting range Refer to Table 15 1 on p 91 EVT4 alarm value Setting range Refer to Table 15 1 on p 91 EVT4 high limit alarm value Setting range Refer to Table 15 1 on p 91 EVT5 alarm value Setting range Refer to Table 15 1 on p 91 EVT5 high limit alarm value Setting ...

Page 91: ...tion setting Input span to Input span 1 High Low limits with standby alarm Deviation setting 0 to Input span 1 High Low limits with standby independent alarm Deviation setting 0 to Input span 1 1 For DC voltage current inputs the input span is the same as the scaling span 2 For DC voltage current inputs input range low or high limit value is the same as scaling low or high limit value PID setting ...

Page 92: ...larm value Setting range Refer to Table 15 1 on p 91 EVT1 high limit alarm value Setting range Refer to Table 15 1 on p 91 EVT4 alarm value Setting range Refer to Table 15 1 on p 91 EVT4 high limit alarm value Setting range Refer to Table 15 1 on p 91 EVT5 alarm value Setting range Refer to Table 15 1 on p 91 EVT5 high limit alarm value Setting range Refer to Table 15 1 on p 91 ...

Page 93: ...ue Setting range Refer to Table 15 1 on p 91 Step 1 EVT4 alarm value Setting range Refer to Table 15 1 on p 91 Step 1 EVT4 high limit alarm value Setting range Refer to Table 15 1 on p 91 Step 1 EVT5 alarm value Setting range Refer to Table 15 1 on p 91 Step 1 EVT5 high limit alarm value Setting range Refer to Table 15 1 on p 91 Step 2 SV Step 2 time Step 2 Wait value Step 2 EVT1 alarm value Step ...

Page 94: ... high limit alarm value Step 5 EVT5 alarm value Step 5 EVT5 high limit alarm value Step 6 SV Step 6 time Step 6 Wait value Step 6 EVT1 alarm value Step 6 EVT1 high limit alarm value Step 6 EVT4 alarm value Step 6 EVT4 high limit alarm value Step 6 EVT5 alarm value Step 6 EVT5 high limit alarm value Step 7 SV Step 7 time Step 7 Wait value Step 7 EVT1 alarm value Step 7 EVT1 high limit alarm value S...

Page 95: ...1 EVT4 alarm value Step 11 EVT4 high limit alarm value Step 11 EVT5 alarm value Step 11 EVT5 high limit alarm value Step 12 SV Step 12 time Step 12 Wait value Step 12 EVT1 alarm value Step 12 EVT1 high limit alarm value Step 12 EVT4 alarm value Step 12 EVT4 high limit alarm value Step 12 EVT5 alarm value Step 12 EVT5 high limit alarm value Step 13 SV Step 13 time Step 13 Wait value Step 13 EVT1 al...

Page 96: ... low limit to Scaling high limit Proportional band 1 Setting range 0 to Input span DC voltage current inputs 0 0 to 1000 0 Integral time 1 Setting range 0 to 3600 seconds When FBP No is selected in FBP Yes No 1 to 3600 seconds Derivative time 1 Setting range 0 to 1800 seconds ARW 1 Setting range 0 to 100 Manual reset 1 Setting range 1000 0 DC voltage current inputs The placement of the decimal poi...

Page 97: ... reset 4 MV rate of change 4 PID zone value 5 Proportional band 5 Integral time 5 Derivative time 5 ARW 5 Manual reset 5 MV rate of change 5 AT group Character Setting Item Setting Range Data AT group AT Auto reset AT Auto reset Cancel AT Auto reset Perform AT bias Setting range 0 to 50 0 to 100 With a decimal point 0 0 to 50 0 0 0 to 100 0 Engineering group Character Setting Item Setting Range Da...

Page 98: ...Re5 26 0 to 2315 Pt100 200 0 to 850 0 JPt100 200 0 to 500 0 Pt100 200 to 850 JPt100 200 to 500 Pt100 100 0 to 100 0 Pt100 100 0 to 500 0 K 328 to 2498 K 328 0 to 752 0 J 328 to 1832 R 32 to 3200 S 32 to 3200 B 32 to 3308 E 328 to 1472 T 328 0 to 752 0 N 328 to 2372 PL 32 to 2534 C W Re5 26 32 to 4199 Pt100 328 0 to 1562 0 JPt100 328 0 to 932 0 Pt100 328 to 1562 JPt100 328 to 932 Pt100 148 0 to 212...

Page 99: ...he placement of the decimal point follows the selection Scaling low limit Setting range Input range low limit to Scaling high limit DC voltage current inputs 2000 to 10000 The placement of the decimal point follows the selection Decimal point place No decimal point 1 digit after the decimal point 2 digits after the decimal point 3 digits after the decimal point 4 digits after the decimal point PV ...

Page 100: ...s the selection Direct Reverse action Reverse Heating action Direct Cooling action Preset output Setting range 0 0 to 100 0 FBP Yes No FBP Yes FBP No Open Closed output dead band Setting range 0 to 100 Open Closed output hysteresis Setting range 0 to 100 FBP adjustment FBP adjustment Stop FBP adjustment Perform Open output time Setting range 0 1 to 1000 0 seconds Closed output time Setting range 0...

Page 101: ... function Input ON Closed Input OFF Open Remarks 000 No event 001 Set value memory 2n 1 n 0 to 3 002 Control ON OFF Control OFF Control ON Control output OFF function 003 Direct Reverse action Direct action Reverse action Always effective 004 Timer Start Stop Start Stop 005 PV Display PV holding Holding Not holding Ineffective when controlling 006 PV Display PV peak value holding Holding Not holdi...

Page 102: ...dard control Level action when power is turned on 013 Integral action holding Integral action Holding Standard integral action Control continues with the integral value being held 014 Preset output 2 Preset output Standard control The unit maintains control with the preset output MV Event output group Character Setting Item Setting Range Data Event output group Event output EVT1 allocation Refer t...

Page 103: ...utput Process high alarm Same as the High limit alarm 008 Alarm output Process low alarm Same as the High limit alarm 009 Alarm output High limit with standby Same as the High limit alarm 010 Alarm output Low limit with standby Same as the High limit alarm 011 Alarm output High Low limits with standby Same as the High limit alarm 012 Alarm output High Low limits with standby independent Same as th...

Page 104: ...t inputs 1 to 10000 The placement of the decimal point follows the selection Alarm delay time Setting range 0 to 10000 seconds Alarm Energized De energized Energized De energized If 001 Alarm output High limit alarm to 012 Alarm output High Low limits with standby independent is selected in Event output EVT4 EVT5 allocation their setting characters will be xxx and xxx Timer output setting items wh...

Page 105: ... placement of the decimal point follows the selection Time signal output setting items when Time signal output is selected in Event output allocation Character Setting Item Setting Range Data Time signal output step Setting range 1 to 15 Time signal output OFF time Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit in the Program group Time signal output ON time Setting...

Page 106: ...r is restored Suspends on hold after power is restored Program start temperature Setting range Scaling low limit to Scaling high limit Communication group Character Setting Item Setting Range Data Communication group Communication protocol Shinko protocol MODBUS ASCII mode MODBUS RTU mode Instrument number Setting range 0 to 95 Communication speed 9600 bps 19200 bps 38400 bps Data bit Parity 8 bit...

Page 107: ... Range Data External setting group Remote Local Local Remote External setting input high limit Setting range External setting input low limit to Input range high limit External setting input low limit Setting range Input range low limit to External setting input high limit Remote bias Setting range Converted value of 20 of input span DC voltage current inputs 20 of scaling span The placement of th...

Page 108: ... MV transmission 5 0 to Transmission output high limit value DV transmission Scaling span to Transmission output high limit value Other function group Character Setting Item Setting Range Data Other function group Set value lock Unlock All set values can be changed Lock 1 None of the set values can be changed Lock 2 Only SV can be changed Lock 3 None of the set values can be changed as Lock 1 Lock...

Page 109: ...Action indicators are backlit SV MV TIME MV DV Valve Bar Graph Displays Action indicators are backlit PV color Green Red Orange When any alarm output EVT1 EVT4 EVT5 is ON PV color turns from green to red When any alarm output EVT1 EVT4 EVT5 is ON PV color turns from orange to red PV color changes continuously Orange Green Red PV color changes continuously Orange Green Red and simultaneously when a...

Page 110: ...value EVT1 alarm value EVT1 high limit alarm value EVT4 alarm value EVT4 high limit alarm value EVT5 alarm value EVT5 high limit alarm value Time signal output ON OFF PID zone value 1 2 3 4 5 Proportional band Integral time Derivative time ARW Manual reset MV rate of change ...

Page 111: ...111 7 8 9 10 11 12 13 14 15 ...

Page 112: ...Option A5 C5 Serial number No 198F05000 In addition to the above please let us know the details of the malfunction if any and the operating conditions No ACDR12E10 2020 03 SHINKO TECHNOS CO LTD OVERSEAS DIVISION Head Office URL E mail 2 5 1 Senbahigashi Minoo Osaka Japan http www shinko technos co jp overseas shinko technos co jp Tel Fax 81 72 727 6100 81 72 727 7006 ...

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