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SEW-Eurodrive MOVIPRO PHC2 Series, Operating Instructions Manual, Page: 35 / 188

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SEW-Eurodrive MOVIPRO PHC2 Series Operating Instructions Manual Download Page 35

3

Device structure

Function units

Operating Instructions – MOVIPRO

®

 PHC2.A-A..M1-E45C-C5

35

Brake control

The brake control system is responsible for the power supply and control of the disk
brakes of the connected motors. The following brake voltages are possible:

Brake from

SEW‑EURODRIVE

Brake voltage

Function unit

AC 230 V

DC 96 V

PFA‑MD‑..B‑..‑..

23

‑../../000

AC 400 V

DC 167 V

PFA‑MD‑..B‑..‑..

40

‑../../000

AC 460 V

DC 190 V

PFA‑MD‑..B‑..‑..

46

‑../../000

Motor types

The device supports the following motor series from SEW‑EURODRIVE:

•

DRE..

1)

•

DRU..

1)

•

DRS..

•

DRP..

•

DRN..

•

CM..

1) Synchronous gearmotors with LSPM technology DRE..J and DRU..J are not supported.

26596598/EN – 10/2020

Summary of Contents for MOVIPRO PHC2 Series

Page 1: ...26596598_1020 Drive Technology Drive Automation System Integration Services Operating Instructions Drive and Application Controller MOVIPRO PHC2 A A M1 E45C C5 Edition 10 2020 26596598 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...tion assembly 13 2 8 Electrical installation 14 2 9 Protective separation 14 2 10 Startup operation 15 3 Device structure 16 3 1 Type designation 16 3 2 Scope of delivery 16 3 3 Short designations 17...

Page 4: ...quency inverters 149 7 6 Brake control 149 8 Operation 150 8 1 For your safety 150 8 2 Relative cyclic duration factor cdf 150 8 3 Duty cycles 151 8 4 Brake control operation 152 8 5 Status and error...

Page 5: ...ntrol 167 10 8 DC 24 V output 167 10 9 Encoder 168 10 10 Communication and control unit 170 10 11 Safety technology 172 10 12 Dimension drawings 173 10 13 Hybrid cable type D 176 10 14 Hybrid cable ty...

Page 6: ...er components Observe the fol lowing documentation in addition to this documentation MOVIPRO Functional Safety manual MOVIPRO Accessories addendum to operating instructions Always use the latest editi...

Page 7: ...ent the hazard Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of h...

Page 8: ...to claim under limited warranty Read the documentation before you start working with the product 1 6 Product names and trademarks The brands and product names in this documentation are trademarks or r...

Page 9: ...must ensure that all of the work listed in the following may be carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Di...

Page 10: ...ectrical installation startup troubleshooting and main tenance of the product who possess the following qualifications Qualifications in the field of electrical engineering in accordance with the nati...

Page 11: ...s to the product Never connect capacitive loads to the product The product can be used to operate the following motors in industrial and commercial systems AC asynchronous motors with squirrel cage ro...

Page 12: ...arted up Observe the following notes when transporting the device Ensure that the product is not subject to mechanical impact Before transportation cover the connections with the supplied protection c...

Page 13: ...ils acids gases vapors dust and radiation Operation in applications with impermissibly high mechanical vibration and shock loads in excess of the regulations stipulated in EN 61800 5 1 Use at an eleva...

Page 14: ...4 1 or EN 61800 5 1 2 8 1 Required preventive measure Make sure that the product is correctly attached to the ground connection 2 9 Protective separation The product meets all requirements for protect...

Page 15: ...s as well as at any connected cables and terminals This also applies even when the product is inhibited and the motor is at standstill Do not separate the connection to the product during operation Th...

Page 16: ...ted input power 022 2 2 kW 040 4 kW 075 7 5 kW 110 11 kW 150 15 kW 220 22 kW M1 1 integrated power section E4 Fieldbus Ethernet 5C Control type MNC45A C5 Device design for EMS for heavy loads 3 2 Scop...

Page 17: ...llowing short designations are used in this documentation Type designation Short designa tion Size Power rating PHC21A A022M1 E45C C5 Device Size 1 2 2 kW PHC21A A040M1 E45C C5 4 kW PHC21A A075M1 E45C...

Page 18: ...xample of an overview of the most important device components and the position of the labels on the device 1 2 4 5 7 3 8 9 6 33336936971 1 Main nameplate 6 Status display 2 Function unit nameplate 7 E...

Page 19: ...ang Output U I f T XXXXX P IP U I f Product Key Type SO ML 2 1 6 3 4 5 32532916235 1 Product name 2 CE mark 3 RCM mark 4 China RoHS 2 mark 5 Mark for WEEE Directive 6 EAC mark Depending on the device...

Page 20: ...Key Funktionsbaugruppen function units PFX PFX PFX PFX PFX PFX XXX XXXXXXXX XXX XX 27021600760948363 Depending on the device design the following information is listed on the nameplate of function un...

Page 21: ...ice XX XX XX XX XX XX 9007232039580171 3 7 3 Service information label You can find the service information from SEW EURODRIVE on the service informa tion label Provide this information in case of ser...

Page 22: ...1816203 The connection values ratings for the product are available on the connection values label The following figure shows an example of a connection values label Industrial Control Panel For Indus...

Page 23: ...signs must be attached at various points on the device to warn about particu lar hazards Ensure that the following warning signs for identifying hazardous areas are complete and legible Hazard symbol...

Page 24: ...ncoder G20 HIPERFACE motor encoder sin cos HTL TTL RS422 without distance encoder G21 HIPERFACE motor encoder sin cos HTL TTL RS422 CanOpen distance encoder G22 HIPERFACE motor encoder sin cos HTL TTL...

Page 25: ...n E4 Fieldbus Ethernet 5C Control type MNC45A I Storage medium ID module 0 Technology level 0 B53 Fieldbus interface Ethernet 2 M12 I4 8 digital inputs outputs 13 Communication package with 2 CAN inte...

Page 26: ...hase failure detection Supply connection 001 For connection cable 2 2 4 7 5 kW 002 For connection cable 11 15 22 kW 101 For interface box 2 2 4 7 5 kW 102 For interface box 11 15 22 kW Extra low volta...

Page 27: ...ties and motor as signments refer to the following documentation MOVIDRIVE MDX60B 61B system manual Encoder evaluation option Encoder evaluation enables the drive inverter to control different motor t...

Page 28: ...oder HIPERFACE Designation Mechanical type Manufacturer AF1H Rotatory SEW EURODRIVE AG7W AK0H AK1H AK8H AK8W AS0H AS1H AS3H AS4H AS7H AS7W AV1H AV6H AV7W AV8H AV8W EF1H EK0H EK1H ES0H ES1H ES2H ES3H E...

Page 29: ...ure Function units Operating Instructions MOVIPRO PHC2 A A M1 E45C C5 29 Sin cos Designation Mechanical type Manufacturer EG7S Rotatory SEW EURODRIVE EH7S EK8S ES1S ES2S ES7S EV1S EV2S EV7S EV8S 26596...

Page 30: ...A A M1 E45C C5 30 TTL HTL Designation Mechanical type Manufacturer EG7C Rotatory SEW EURODRIVE EG7R EG7T EH1C EH1R EH1T EH7C EH7R EH7T EI8C EI8R EK8C ES1C ES1R ES1T ES2C ES2R ES2T ES7C ES7R ESxR ESxT...

Page 31: ...000 xx9 linear Sick OLM100 10x6 OLM100 12x6 LE200 linear TR Electronic CE 58M Rotatory CE 65M EnDaT Designation Mechanical type Manufacturer LC183 linear Heidenhain ECN113 Rotatory ECN1313 EQI1329 EQN...

Page 32: ...36 SRM 50 SRM 60 SRS 60 SRS 64 SSI Designation Mechanical type Manufacturer BML S1G0 linear Balluff BTL5 S112 BTL5 S112B BTL7 S512 FLS C 10 linear Dimetix LIMAX2 linear Elgo HMG161 S24 H2048 Rotatory...

Page 33: ...s PXV100S F200 VDM100 VDM70 250 WCS2 A LS311 WCS3 A LS311 WCS3B LS310 WCS3B LS311 AH7Y Rotatory SEW EURODRIVE DL100 linear Sick DL100Hi Pro DL100Pro B24 8 DL50Hi DME3000 111 DME4000 xx1 DME5000 1x1 OL...

Page 34: ...E200 LMP30 CD_75 Rotatory CE 58M CE 65M CE 80M CM 36M CM 58M XE 65 S APOS linear Vahle EDM linear Visolux SSI combination encoder Designation Mechanical type Manufacturer ROQ424 Rotatory Heidenhain RO...

Page 35: ...d motors The following brake voltages are possible Brake from SEW EURODRIVE Brake voltage Function unit AC 230 V DC 96 V PFA MD B 23 000 AC 400 V DC 167 V PFA MD B 40 000 AC 460 V DC 190 V PFA MD B 46...

Page 36: ...production processes even without special programming skills For further information refer to the following documentation Parameterizable Plant Software MOVIVISION Parameter and Diag nostics Tool manu...

Page 37: ...W EURODRIVE Ethernet service interfaces 2 Ethernet service interfaces connect the device with an engineering PC for configura tion and maintenance purposes Service interface application Fieldbus diagn...

Page 38: ...0 Digital inputs and outputs The device has connections for digital inputs or outputs You connect the sensors and actuators required for your application to the digital inputs and outputs To connect s...

Page 39: ...n of the power section and is then used as output voltage at the plug connectors for device supply Thus it is possible to operate the device self powered or to connect it to an external backup voltage...

Page 40: ...32459 1 Fan assembly 9 braking resistor 2 Handles 10 Energy management jumper plug 3 Interface box 11 CAN terminating resistor 4 Display unit 12 CAN T piece 5 Keypad 13 Jumper plug 6 Wi Fi client 14 5...

Page 41: ...n cables for motors and other compo nents Connection component STO jumper plug 11747099 CAN terminating resistor 120 13287036 CAN T piece 13290967 Display unit For further information refer to the fol...

Page 42: ...e option 270 18222781 Handle option 390 18222803 Mounting kit with large mounting brackets 4 pieces 12708305 Sensor actuator boxes For further information refer to chapter Electrical connections 2 71...

Page 43: ...ve read the Functional Safety manual and if all requirements for operation are fulfilled 4 2 Safety functions You can use the following drive related safety functions STO Safe Torque Off Safe Torque O...

Page 44: ...e is only mounted using the intended mounting options The selection and dimensioning of the mounting and locking elements are in line with the applicable standards the technical data of the devices an...

Page 45: ...ted vertical mounting position 2 Mounting positions that are not permitted 3 Conditionally permitted horizontal mounting position 5 3 Minimum clearance INFORMATION Observe the following minimum cleara...

Page 46: ...r connection cables plug connect ors mounted elements and actuator ele ments e g maintenance switch See dimension drawings in chapter Technical data 2 164 Without connection cable or mounting elements...

Page 47: ...ction cables plug connect ors mounted elements and actuator ele ments e g maintenance switch See dimension drawings in chapter Technical data 2 164 Without connection cable or mounting elements 30 mm...

Page 48: ...nsure optimum heat convection Use SEW EURODRIVE mounting systems or suitable spacers e g Spacers Profiles Square pipes Mounting plates T beams Rails Ensure that the cooling fins are not located in a c...

Page 49: ...of the following mechanical mounting options Mounting with mounting brackets Mounting via through bores 5 5 1 Mounting with mounting brackets Required material Large bracket mounting set accessories p...

Page 50: ...Tapped hole for M6 screw 9 Tapped hole for M8 screw 10 Holding fixture e g square pipe with an edge length 32 mm Procedure 1 Insert the mounting brackets 2 into the T slots 7 of the device 1 so that t...

Page 51: ...626891 X1 Y Housing dimensions X2 Bore dimension A Distance Procedure For the housing dimensions X1 and Y refer to the dimension drawings in chapter Technical data 2 164 The bore dimension X2 for the...

Page 52: ...e pipe with an edge length 32 mm 2 Bore for M6 screw 3 M6 screw of an appropriate length with washer 4 M6 screw of an appropriate length with washer Procedure 1 Use the mounting brackets to hang the d...

Page 53: ...Cooling fins Z Height of through bore T slot see dimension drawings in chapter Technical data 2 164 Required material In order to comply with the required minimum clearances use one of the following...

Page 54: ...ting elements e g washers 3 Locking elements e g lock washers 4 Mounting elements M6 or M8 screws X1 Y1 Device dimensions X2 Y2 Bore dimensions Procedure For the housing dimensions X1 and Y2 refer to...

Page 55: ...tem test 6 2 Motor types The device supports the following motor series from SEW EURODRIVE DRE 1 DRU 1 DRS DRP DRN CM 1 Synchronous gearmotors with LSPM technology DRE J and DRU J are not supported 6...

Page 56: ...egral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional loca...

Page 57: ...SCCR rated 30 kA 480 Vrms For the Connecting Box devices Type PZM use branch circuit protection as follows Three Phase 380 V 500 V Voltage Range SCCR 200 kA 500 V When protected by SCCR 200 kA 500 V W...

Page 58: ...32 16 25 32 must be installed with Current Limiter Series S803W SCLxxx SR manufactured by ABB otherwise SCCR rated 30 kA 480 Vrms 6 4 4 Motor overload protection The units are provided with load and s...

Page 59: ...mitted limit range according to EN 61800 3 The product is a drive system of category C3 see EN 61800 3 6 5 2 EMC compliant installation Ensure that there is a HF capable equipotential bonding for all...

Page 60: ...mpliant installation refer to the following documen tation Drive Engineering Practical Implementation Electromagnetic Compatibility EMC in Drive Engineering 6 7 Shielding Use shielded power and electr...

Page 61: ...crewdriver with TX25 Leakage currents Leakage currents AC 3 5 mA DC 10 mA may occur during normal operation To avoid dangerous shock currents in accordance with EN 61800 5 1 strictly observe the follo...

Page 62: ...rap 3 Serrated lock washer 6 PE conductor The connection points for ground connection or equipotential bonding are on the corners of the device 1 The connection points are marked with a ground icon 1...

Page 63: ...pply The ground connection protects mobile systems with direct power supply against elec trical hazards Ensure the ground connection using 2 mobile contact outlets sliding contacts or a trailing cable...

Page 64: ...se cables are technically equivalent SEW EURODRIVE will not accept any liability and cannot guarantee compliance with device properties or that the device will function correctly When using third part...

Page 65: ...datory according to the standards SEW EURODRIVE recommends not to use a residual current device 6 10 2 Line fuse types Install the fuses at the beginning of the supply line behind the supply bus junct...

Page 66: ...Never plug or unplug the plug connectors while they are energized INFORMATION Some connections depend on the device design For information regarding the type of connection present at your device refe...

Page 67: ...cket for encoder option connection C Motor output connection D Braking resistor connection E Supply connection 1 X4101_11 CAN bus system bus 2 X4101_12 CAN bus system bus 3 X4111 CAN bus external 4 X4...

Page 68: ...pending on the design the device is equipped with none or one of the following en coder options Motor encoder Connection Encoder type Function module 1 1 X3001 Resolver PFA MD B G10 B C 000 or or 1 X3...

Page 69: ...er HIPERFACE SSI Sin Cos HTL PFA MD B G22 B C 000 2 X3011 Motor encoder HIPERFACE sin cos TTL HTL RS422 6 11 3 Motor output connection Performance class Function unit 1 B A 1 X2012_11 Up to a max of 7...

Page 70: ...onnection Type designation 1 1 X2301 Braking resistor PHC21A A M1 2A C5 1 1 X2303 Braking resistor PHC22A A M1 2A C5 6 11 5 Supply connection Connection Function unit 1 c a 1 X1213 AC 400 V input DC 2...

Page 71: ...shield 4 Number of core pairs in twisted cables only X 2 Number of cores X G with green yellow PE conductor X without PE 0 25 Core cross section in mm2 Cable shield A plus sign is added to cores with...

Page 72: ...are available to order For each connection the available prefabricated cables are listed Specify the part number and length of the re quired cable in your order The number and design of the required c...

Page 73: ...B male Connection diagram c a 8 1 2 1 5 6 2 1 5 6 2 4 7 3 8 4 7 3 3 a Han C module male No Name Function 1 L1 Supply system phase 1 2 L2 Supply system phase 2 3 L3 Supply system phase 3 b Han EE modu...

Page 74: ...device power ratings and the corresponding power interfaces Device power Coding of the connections Interface box 2 2 kW a c 1 5 6 2 8 4 7 3 PZM2xA A022 M13 00 PZM2xA A075 D02 00 PZM2xA A150 D03 00 PZM...

Page 75: ...VIPRO PHC2 A A M1 E45C C5 75 Device power Coding of the connections Interface box 11 kW a c 1 5 6 2 8 4 7 3 PZM2xA A150 D03 00 PZM2xA A220 D04 00 15 kW a c 1 5 6 2 8 4 7 3 PZM2xA A150 D03 00 PZM2xA A2...

Page 76: ...76 Interface box connections 4 3 2 1 45035998228608907 1 Covers of the screw fitting holes M25 1 5 1 2 Covers of the screw fitting holes M32 1 5 1 3 Terminal strip power input 4 Connection to MOVIPRO...

Page 77: ...nput terminal strip Terminal cross section Name Function 1 VO24 DC 24 V output 0 2 6 mm2 2 GND Reference potential DC 24 V output 3 24V_C DC 24 V input 4 0V24_C 0V24 reference potential input 5 HT1 Au...

Page 78: ...must jumper the following terminals in the interface box 1 with 3 2 with 4 The following figure shows the wiring for using the DC 24 V supply from the DC link 1 2 3 4 18014400675416459 INFORMATION If...

Page 79: ...male 1 locking latch Wiring diagram c a 8 1 2 1 5 6 2 1 5 6 2 4 7 3 8 4 7 3 3 a Han C module male No Name Function 1 L1 Supply system phase 1 2 L2 Supply system phase 2 3 L3 Supply system phase 3 b Ha...

Page 80: ...80 Hinged frame No Name Function PE PE connection Coding The following table shows the assignment of the individual coding to the respective device power rating Device power Coding of the connections...

Page 81: ...V supply The internal components can be supplied with DC 24 V either from the device or via an external DC 24 V backup voltage To use the internal DC 24 V supply you must jumper the following contacts...

Page 82: ...you must jumper the DC 24 V to the signal contact SC DC 24 V supply connection examples 1 2 3 1 2 3 4 5 6 7 8 PE 24V_C SC VO24 0V24_C GND 1 2 3 1 2 3 4 5 6 7 8 PE 24V_C SC VO24 0V24_C GND 1 B c b a c...

Page 83: ...UL Cables Length installation type Type Component Part number 18131433 Cable design 4G2 5 Han 10 B open with conductor end sleeves Variable length D 2 5 7 5 kW device power IEC Cables Length installa...

Page 84: ...onductor end sleeves Variable length D 4 Part number 18195253 Cable design 4G4 0 Han 10 B open with conductor end sleeves Variable length D 4 11 kW device power IEC Cables Length installation type Typ...

Page 85: ...nductor end sleeves Variable length D 6 Part number 18131468 Cable design 4G6 0 Han 10 B open with conductor end sleeves Variable length D 6 15 kW device power IEC Cables Length installation type Type...

Page 86: ...name Core color 18131433 18131468 18174183 18195237 18195253 L1 Black 1 L2 Black 2 L3 Black 3 PE Green yellow Wiring diagram The following figure shows the wiring diagram of the connection cables B A...

Page 87: ...h brake up to 7 5 kW Connection type Han Modular 6 B female 1 locking latch Connection diagram B A 1 2 3 2 1 3 5 6 4 A Han C module female No Name Function 1 U Motor phase U output 2 V Motor phase V o...

Page 88: ...4G1 5 Han 6 B open terminal box connection M4 Variable length D 1 5 DRN80 100 DRL71 100 Part number 18118143 Cable design 4G1 5 Han 6 B open terminal box connection M5 Variable length D 1 5 DRN112 DRL...

Page 89: ...118186 Cable design 4G1 5 Han 6 B ABB8 Variable length D 1 5 DRN80 112 DRL71 132 Part number 18118194 Cable design 4G1 5 Han 6 B ASB8 Variable length D 1 5 DRN80 112 DRL71 132 Part number 18122027 Cab...

Page 90: ...ngth D 2 5 DRN80 100 DRL71 100 Part number 18108342 Cable design 4G2 5 Han 6 B open terminal box connection M5 Variable length D 2 5 DRN112 DRL112 132 Part number 18108326 W Cable design 4G2 5 Han 6 B...

Page 91: ...112 DRL71 100 Part number 18110525 Cable design 4G2 5 Han 6 B SB12 Variable length E 2 5 CMP63 80 7 5 kW device power IEC Cable Length installation type Type Component Part number 18108334 Cable desig...

Page 92: ...2 5 DRN80 112 m DRL71 100 m Part number 18108326 W Cable design 4G2 5 Han 6 B IS W Variable length D 2 5 DRN80 112 W DRL71 100 W Part number 18108202 Cable design 4G2 5 Han 6 B ASB8 Variable length D...

Page 93: ...M5 Variable length D 4 0 DRN112 132 DRL112 132 Part number 18120628 Cable design 4G4 Han 6 B ABB8 Variable length D 4 0 DRN80 132 DRL71 90 Part number 18121276 m Cable design 4G4 Han 6 B IS m Variable...

Page 94: ...3 100 Conductor assignment Part number Motor termi nal DR mo tor Color coding Hybrid cable designation Connection device 18108334 18108342 18118135 18118143 18120601 U1 Black U1 Motor phase U V1 Black...

Page 95: ...rid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor Also observe the wiring diagram of the respective motor 1 BK 5 BK 4 1b 2b BK 3 BK 1 BK 2 a a a...

Page 96: ...installation type Type Component Part number 18157475 Cable design 4G6 Han 6 B Han 6 B Variable length D 6 0 Connection cable Mo tor cable with Han 6B 7 5 kW device power IEC UL Cable Length installa...

Page 97: ...ignal re versal cables refer to the description of the encoder connection 2 2 kW 4 kW device power IEC UL Cable Length installation type Type Wiring diagram Part number 18113737 Cable design 4G2 5 Han...

Page 98: ...th installation type Type Wiring diagram Part number 18122000 Cable design 4G6 Han 6 B Han 6 B Fixed length D 6 0 U1 V1 V1 U1 W1 W1 13 13 14 14 15 15 TF TF TF TF Connection component Jumper plug tempe...

Page 99: ...ake up to 22 kW Connection type Han Modular 10 B female 1 single locking latch Connection diagram C A 1 2 3 1 3 2 5 6 4 A Han C module female No Name Function 1 U Motor phase U output 2 V Motor phase...

Page 100: ...inal box connection M5 Variable length D 6 0 DRN112 132 DRL112 132 Part number 18110479 Cable design 4G6 Han 10 B open terminal box connection M6 Variable length D 6 0 DRN160 DRL160 Part number 181206...

Page 101: ...DRN112 160 DRL112 132 Part number 18146252 m Cable design 4G4 Han 10 B IS2 m Variable length D 4 0 DRN80 132m DRL71 90m Part number 18146228 W Cable design 4G4 Han 10 B IS2 W Variable length D 4 0 DR...

Page 102: ...riable length D 6 0 DRN160 DRL160 Part number 18110533 Cable design 4G6 Han 10 B SBB6 Variable length E 6 0 CMP80 100 Part number 18122051 Cable design 4G4 Han 10 B SB14 Variable length E 4 0 CMP63 10...

Page 103: ...ction M6 Variable length D 6 0 DRN180 DRL180 Part number 18110436 Cable design 4G6 Han 10 B ABB8 Variable length D 6 0 DRN180 DRL180 Part number 18123562W Cable design 4G6 Han 10B ADB2 W Variable leng...

Page 104: ...n M5 Variable length D 6 0 DRN180 DRL180 Part number 18110479 Cable design 4G6 Han 10 B open terminal box connection M6 Variable length D 6 0 DRN180 DRL180 Part number 18110436 Cable design 4G6 Han 10...

Page 105: ...gth E 6 0 CMP80 100 15 kW device power UL Cable Length installation type Type Component Part number 18121985 Cable design 4G10 Han 10 B open terminal box connection IO Variable length D 10 0 DRN180 DR...

Page 106: ...ength D 10 CMP80 112 22 kW device power IEC Cable Length installation type Type Component Part number 18121985 Cable design 4G10 Han 10 B open terminal box connection IO Variable length D 10 0 DRN180...

Page 107: ...h D 10 CMP80 112 Conductor assignment Part number Motor termi nal DR mo tor Color coding Hybrid cable designation Connection device 18110452 18110479 18121985 U1 Black U1 Motor phase U V1 Black V1 Mot...

Page 108: ...brid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor Also observe the wiring diagram of the respective motor 1 BK 5 BK 4 1b 2b BK 3 BK 1 BK 2 a a a...

Page 109: ...tallation type Type Component Part number 18164226 Cable design 4G6 Han 10 B Han 10 B Variable length D 6 0 Connection cable Mo tor cable with Han 10 B 15 kW device power IEC Cable Length installation...

Page 110: ...signal re versal cables refer to the description of the encoder connection 11 kW device power IEC UL Cable Length installation type Type Wiring diagram Part number 18119638 Cable design 4G6 Han 10 B H...

Page 111: ...structions MOVIPRO PHC2 A A M1 E45C C5 111 22 kW device power IEC Cable Length installation type Type Wiring diagram Part number 18113745 Cable design 4G10 Han 10 B Han 10 B Fixed length D 10 0 U1 V1...

Page 112: ...4 n c Not connected 5 R Brake resistor PE PE PE connection Connection cable INFORMATION For the braking resistor BW100 004 00 you do not have to order an additional cable The braking resistor is deliv...

Page 113: ...gnment Part number Signal name Color coding 18166563 replacement for 11722916 R Black 1 R Black 2 PE Green yellow Extension cable Cable Length installation type Component Part number 18121349 Cable de...

Page 114: ...PE PE connection Connection cables IEC UL Cable Length installation type Component Part number 18166571 replacement for 18121969 Cable design 3G2 5 Core cross section 2 5 mm2 Han Q 2 0 Open with condu...

Page 115: ...tions Operating Instructions MOVIPRO PHC2 A A M1 E45C C5 115 Conductor assignment Part number Signal name Color coding 18166571 replacement for 18121969 18166598 replacement for 18121977 R Black 1 R B...

Page 116: ...10 X2311 DC 24 V output Function DC 24 V output to supply external components Connection type Han Q 5 0 female Wiring diagram PE 1 2 4 3 5 No Name Function 1 24V DC 24 V output 2 0V24 0V24 reference p...

Page 117: ...C5 117 6 12 11 X2312 DC 24 V output Function DC 24 V output to supply external components Connection type M12 5 pin female A coded Connection diagram 1 4 3 2 5 No Name Function 1 24V DC 24 V output 2...

Page 118: ...0 female 2 coded Connection image PE 1 7 6 5 4 3 2 A No Name Function 1 24V_I DC 24 V output 1 2 GND Reference potential 3 24V_II DC 24 V output 2 4 GND Reference potential 5 n c Not connected 6 n c...

Page 119: ...o Name Function 1 Ref Reference voltage 2 Ref Reference voltage 3 Cos Cosine track 4 Cos Cosine track 5 Sin Sine track 6 Sin Sine track 7 res Reserved 8 res Reserved 9 TF TH KTY Motor temperature sens...

Page 120: ...solver RH1M RH1L Conductor assignment Part number Signal name Color coding 11726431 Ref Pink Ref Gray Cos Red Cos Blue Sin Yellow Sin Green TF TH KTY White TF TH KTY Brown Extension cable Cable Length...

Page 121: ...C K0 2 C Negated signal track C K0 3 A Signal track A K1 4 A Negated signal track A K1 5 B Signal track B K2 6 B Negated signal track B K2 7 Data Data line 8 Data Data line 9 TF TH KTY Motor temperatu...

Page 122: ...mber 18121438 without temperature sensor Cable design 6X2X0 25 M23 12 pin 20 coded Open with conductor end sleeves Variable length A 7W AG7Y AS7Y E 7C E 7R E 7S EH1 EI7 EV1 ES1 ES2 Part number 1812144...

Page 123: ...M23 12 pin 20 coded M12 8 pin Variable length EI7 Conductor assignment Part number Signal name Color coding 18121438 C Brown C White A Red A Blue B Yellow B Green Data Purple Data Black GND Gray Pink...

Page 124: ...onnection cables 11724927 11726431 18110991 18121438 18121446 18121454 18121926 18121934 18121942 18121950 Encoder signal reversal cable INFORMATION An additional encoder signal reversal cable is only...

Page 125: ...N_L CAN data line low 1 Total current load of DC 24 V encoder supply 400 mA Connection cable Cable Length installation type Component Length 1 m Part number 13237748 Length 1 5 m Part number 13286293...

Page 126: ...h 3 m Part number 13281380 Length 4 m Part number 13281399 Length 5 m Part number 13281402 Length 10 m Part number 13281410 Length 15 m Part number 13281429 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 ma...

Page 127: ...12 7 6 5 11 4 3 2 10 1 9 No Name Function 1 CLK C Clock line Signal track C K0 2 CLK C Negated clock line Negated signal track C K0 3 A Signal track A K1 4 A Negated signal track A K1 5 B Signal track...

Page 128: ...0 coded Open with conductor end sleeves Variable length HIPERFACE SSI encoder 12 V Part number 18121942 Cable design 6X2X0 25 M23 12 pin 20 coded Open with conductor end sleeves Variable length HIPERF...

Page 129: ...ed A Blue B Yellow B Green Data Purple Data Black GND Gray Pink Pink 24V Red Blue Gray Extension cable Cable Length installation type Component Part number 18156851 Cable design 6X2X0 25 M23 12 pole 2...

Page 130: ...30 6 12 17 X4011 RS485 interface external Function RS485 interface for external components Connection type M12 5 pin female B coded Connection diagram 4 3 2 5 1 No Name Function 1 24V DC 24 V output 2...

Page 131: ...re is no station connected here you must terminate the bus with a 120 resis tor Function CAN system bus output Connection type M12 5 pin female A coded Connection image 1 4 3 2 5 No Name Function 1 CA...

Page 132: ...m Part number 13286366 Custom lengths 1 5 m Part number 13286293 2 5 m Part number 13286307 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded M12 female A coded Fixed length Standard lengths 2 m...

Page 133: ...81372 13281380 13281399 13281402 13281410 13281429 CAN_SHLD 24V Red GND Black CAN_H White CAN_L Blue Connection components CAN T piece Part number 13290967 Connection M12 9007204911485067 CAN terminat...

Page 134: ...no station connected here you must terminate the bus with a 120 resis tor Function CAN bus for external components Connection type M12 5 pin female A coded Connection image 1 4 3 2 5 No Name Function...

Page 135: ...m Part number 13286366 Custom lengths 1 5 m Part number 13286293 2 5 m Part number 13286307 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded M12 female A coded Fixed length Standard lengths 2 m...

Page 136: ...Signal name Color coding 13281348 13281356 13281364 13281372 13281380 13281399 13281402 13281410 13281429 CAN_SHLD 24V Red GND Black CAN_H White CAN_L Blue Connection components CAN T piece Part numb...

Page 137: ...rnet service interface Function Ethernet service interface of the communication and control unit Connection type Ethernet RJ45 Wiring diagram 1 8 No Name Function 1 TX Sending cable 2 TX Sending cable...

Page 138: ...nterface 4 pin Connection type M12 4 pin female D coded Wiring diagram 2 4 3 1 No Name Function 1 TX Sending cable 2 RX Receiving cable 3 TX Sending cable 4 RX Receiving cable Connection cable Cable L...

Page 139: ...235 Ethernet fieldbus Function Ethernet fieldbus interface with diagnostics function Connection type Ethernet RJ45 Connection diagram 1 8 No Name Function 1 TX Sending cable 2 TX Sending cable 3 RX Re...

Page 140: ...on Interface for ID module from SEW EURODRIVE Connection type M12 5 pin male A coded Wiring diagram 2 1 5 4 3 No Name Function 1 GND Reference potential 2 IDM Data ID module data line 3 res Reserved 4...

Page 141: ...igital output 01 2 DI01 DO01 Data reception direction 02 Digital output 02 3 DI02 DO02 Data reception direction 03 Digital output 03 4 DI03 DO03 Data reception direction 04 Digital output 04 5 DI04 DO...

Page 142: ...C 24 V switching output for additional external fan Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 res Reserved 2 res Reserved 3 0V24 0V24 reference potential 4 2...

Page 143: ...y safety functions according to EN ISO 13849 1 INFORMATION Use only shielded cables for this connection This connection is marked with a yellow ring Function Input for safe disconnection Connection ty...

Page 144: ...2 M12 5 pole male A coded M12 5 pole male A coded Variable length Terminal box of the safety relay safety controller Part number 28129253 Cable design 2x0 75 M12 5 pole male A coded M12 5 pole male A...

Page 145: ...cables during operation 7 2 Requirements You have installed the device correctly both mechanically and electrically The system and connected drives must be configured correctly Safety measures preven...

Page 146: ...er to chapter Applying the Ethernet configuration using the ID module 2 147 2 Load the user program onto the MNC45A controller For more information refer to chapter Loading the user program 2 148 3 Pa...

Page 147: ...0 The ID module is described using MOVIVISION with the required Ethernet configura tion via the USB M12 adapter as shown in the following figure 9007230763005963 Make sure the device is switched off 1...

Page 148: ...and Diag nostics Tool manual 9007230762925067 7 3 3 Additional information For further information refer to the following documentation Parameterizable Plant Software MOVIVISION Parameter and Diagnos...

Page 149: ...Axis 1 X2012 or X2016 20 7 6 Brake control 7 6 1 Single drive With single drives brake control is realized via output DO01 of the frequency inverter 7 6 2 Group drive With group drives brake control i...

Page 150: ...MATION For operating modes with encoder feedback parameters must not be changed in cycles faster than 2 seconds This ensures that the encoders are initialized The maximum output frequency in the VFC o...

Page 151: ...uty type S3 Intermittent periodic duty The switch on sequence does not affect the temperature rise Characterized by a sequence of identical duty cycles each including a time of operation at constant l...

Page 152: ...ontrol t p 1s t p 1s t p 1s t p 1s t run t run t run t run t s y 9007202205676043 y Brake control signal tp Brake control idle time trun Brake control runtime 8 4 2 Brake control during setup and jog...

Page 153: ...re SEW DC 24 V voltage supply of the communication and control unit is present BLx The device starts the value x displays the status of the boot loader If the status message is dis played permanently...

Page 154: ...e MNC45A controller is not supplied with voltage Check the backup voltage at the signal feed connector X121 Contact SEW EURODRIVE Service if the backup voltage is present Red The firmware fails to boo...

Page 155: ...2 s then one of the fol lowing states No network connection to MNC45A controller Check the network connection to the device or contact SEW EURODRIVE Service Flashes or ange The SEWOS loader is active...

Page 156: ...em bus is not possible Check if the bus is terminated correctly Check the wiring Yellow Warning Communication is pos sible on the CAN system bus but malfunctions occur frequently Check the wiring Chec...

Page 157: ...e node for the inverter For further in formation refer to the following documentation Parameterizable Plant Software MOVIVISION Error Messages in Connection with a MAXOLUTION System Solu tion manual 8...

Page 158: ...imum switch off time of 1 minute Switch the supply voltage back on Perform a reset via the power section parameters Perform a reset via the process data interface Auto reset The device has an auto res...

Page 159: ...s peripherals with plug connectors that allow for quick device replacement Hardware and software support the easy replacement of a de fective device The ID module connected to X4401 plays a central ro...

Page 160: ...device For more information refer to the Parameterizable Plant Software MOVIVISION MOVIPRO Software Interface manual 9 3 Status display The status display shows status and error messages and thus enab...

Page 161: ...em without encoder overflow in such a way that the encoder system provides the same values as before the replacement a reference travel is not required 9 5 4 HIPERFACE encoders With HIPERFACE encoders...

Page 162: ...Extended storage Electrolytic capacitors are used in the frequency inverters They are subject to aging effects when de energized If the device is connected to the voltage supply directly after a long...

Page 163: ...and grease separately according to type Ensure that the used oil is not mixed with solvent Dispose of used oil and grease correctly Screens Capacitors Rechargeable batteries Batteries Waste disposal...

Page 164: ...9 1 EN 61800 5 1 EN 61800 5 2 EN 61800 3 A1 EN 50581 The waste disposal of this product is performed in compliance with the WEEE Directive 2012 19 EU The EAC mark declares compliance with the requirem...

Page 165: ...re is issued Ambient temperature derating EN 60721 3 3 Climate class Class 3K3 Storage temperature L 25 70 C Degree of protection IP54 Restrictions in use installa tion altitude Up to h 1000 m without...

Page 166: ...016_ Nominal output power S1 ac cording to EN 600341 2 2 kW 4 kW 7 5 kW 11 kW 11 kW 15 kW with optional fan 11 kW 22 kW with optional fan at PWM frequency 4 kHz Nominal output current AC 5 5 A AC 9 5...

Page 167: ...onnection X2012_ or X2016_ Brake voltage DC 96 V DC 167 V DC 190 V SEW brake type AC 230 V AC 400 V AC 460 V Nominal brake current Terminals 13 15 DC 1 2 A DC 0 7 A DC 0 6 A Brake acceleration current...

Page 168: ...ge DC 12 V Maximum output current 650 mA Total load for all encoder outputs Permitted encoder types HIPERFACE encoder Sine cosine encoder AC 1 Vpp TTL sensor with negated tracks Encoder with signal le...

Page 169: ...rrent at DC 12 V 650 mA total load for all encoder outputs at DC 24 V 400 mA Permitted encoder types EnDat encoder Encoder with signal level to RS422 HIPERFACE encoder HTL encoder Sine cosine encoder...

Page 170: ...V Low level DC 3 V 5 V Activation delay Typ 250 s Power off delay Typ 250 s Binary outputs Compatibility PLC compatible according to IEC 61131 2 2008 04 Rated values and op erating ranges DC for curre...

Page 171: ...gth 100 m according to IEEE 802 3 10 10 4 CAN interfaces CAN interfaces X4101 X4111 General According to CAN specification 2 9 parts A and B Transmission technology according to ISO 11898 A maximum of...

Page 172: ...fault exclusion 10 11 2 Interfaces for safe disconnection X5502 Size Size 1 Size 2 Performance class 2 2 kW 4 0 kW 7 5 kW 11 kW 15 kW 22 kW Control voltage range for a safe state DC 0 V 4 V Maximum pe...

Page 173: ...connection cables and plug connectors in the dimension drawing can vary depending on the cables used For devices with plug connectors on the side observe a minimum clearance of 300 mm 10 12 1 2 2 kW...

Page 174: ...Operating Instructions MOVIPRO PHC2 A A M1 E45C C5 174 10 12 2 4 kW 7 5 kW The dimension drawing shows the mechanical dimensions in mm 195 149 189 134 113 270 300 300 4 x 7 8 x M8 x 25 297 540 570 300...

Page 175: ...s Operating Instructions MOVIPRO PHC2 A A M1 E45C C5 175 10 12 3 11 kW 15 kW 22 kW The dimension drawing shows the mechanical dimensions in mm 194 154 139 137 4 x 6 5 4 x M8 x 25 660 630 401 390 420 1...

Page 176: ...7013 18119573 11747021 11747048 Supply cores 4 1 5 mm2 4 2 5 mm2 4 4 0 mm2 4 6 0 mm2 4 10 0 mm2 Control core pair 2 0 75 mm2 2 0 75 mm2 2 0 75 mm2 2 0 75 mm2 2 0 75 mm2 Brake control 3 1 0 mm2 3 1 0 m...

Page 177: ...s alkalis cleaning agents General resistance against dusts e g bauxite magnesite Insulation and sheath material halogen free Within the specified temperature range free from substances interfering wit...

Page 178: ...three conductor cable 3 Plaiting for complete EMC shielding Cable type E 1 5 E 2 5 E 4 0 E 6 0 01768948 01768956 00150509 00150630 Supply cores 4 1 5 mm2 4 2 5 mm2 4 4 0 mm2 4 6 0 mm2 Brake control 3...

Page 179: ...cable diameter Resistance against oil according to VDE 0250 part 407 General resistance to acids alkalis cleaning agents General resistance against dusts e g bauxite magnesite Insulation and sheath m...

Page 180: ...33 3 88 73 66 00 http www usocome com sew usocome com India Chennai SEW EURODRIVE India Private Limited Plot No K3 1 Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur 602105 Kancheepura...

Page 181: ...6 http www sew eurodrive kr master korea sew eurodrive com Sweden J nk ping SEW EURODRIVE AB Gnejsv gen 6 8 553 03 J nk ping Box 3100 S 550 03 J nk ping Tel 46 36 34 42 00 Fax 46 36 34 42 80 http www...

Page 182: ...cimal separator 7 Derating 13 Designated use 11 Device Shutting down the device 162 Structure 16 Device designation 24 Device overview 18 Device replacement 159 160 Dimension drawing 173 174 175 Dista...

Page 183: ...allation 49 Minimum clearance 45 Mounting position 45 Waste heat 48 Minimum clearance 45 Installation horizontal 47 Installation vertical 46 Motor encoder 28 Motor types 35 55 Mounting Via through bor...

Page 184: ...tartup 145 Safety notes 15 Status display 160 Status LEDs 154 Status reports 153 Storage 162 Switch off responses 157 T Target group 10 Technical data 164 CAN interfaces 171 DC 24 V output 171 Etherne...

Page 185: ...Index X5502 143 26596598 EN 10 20 Operating Instructions MOVIPRO PHC2 A A M1 E45C C5 185...

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Page 188: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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