SEM 0101 Product Operation & Maintenance Procedure Download Page 26

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PRODUCT OPERATION & MAINTENANCE PROCEDURE

Model 0101

POP-0011– Rev. 5

PARTS LIST

PART NUMBER

DESCRIPTION

PARTS ASSOCIATED PARTS

NUMBER

QTY DESCRIPTION

CONSULT SEM

Hydraulic

Pack

1638B-LH TUBE ASSY

1638B-LH TUBE ASSEMBLY

1638B-RH TUBE ASSY

1638B-RH TUBE ASSEMBLY

523-22-51S-7X2” 1

CYLINDER

CONSULT SEM

1 PUMP

K-12865 1 HYDRAUILIC

BASE

K-14183 1

HYDRAUILIC

RESERVOIR

KP0231 1

VALVE

PS61-35-6MSZ-A-SP

PRESSURE SWITCH (TOP)

CONSULT SEM

PRESSURE SWITCH (BOTTOM)

1638B 1

FITTING

KIT

KP1850 1

SHIPPING

PLUG

CL3403

ELECTRIC MOTOR (1/3 HP)

850HDCHOUSASSY HOUSING

ASSEMBLY

850HDCHOUASSY-1 1

BASE

H50HDCHOUASSY-2 1

FRONT

ASSEMBLY

850HDCHOUASSY-3 1

BACK

850HDCHOUASSY-4 1

TOP

COVER

850HDCHOUASSY-5

SIDE LIFT HANDLES (2 REQUIRED)

850HDCTOWER TOWER

ASSEMBLY

850HDCTOWER-1 1

TOWER

ASSEMBLY

850HDCTOWER-2 1

ELECTRICAL

MOUNT

850HDCTOWER-3 1

SPACER

850HDCTOWER-4 1

BOTTOM

DRAWER

850HDCTOWER-5 1

MAGNETIC

CATCH

935HDC100ELEC

ELECTRICAL CONTROL

PANEL

SR2E121FU 1

SMART

RELAY,

12I/O

LW6ML-A1C65MS 1

BLUE ILLUMINATED PUSHBUTTON

ALTERNATE ACTION

LW6ML-M1C65SMG

GREEN ILLUMINATED PUSHBUTTON

LW6ML-M1C65MR

RED ILLUMINATED PUSHBUTTON

PRX+8500(808-1015) 1

MAGNETIC

SWITCH

PRX+8100(808-1020) 1

MAGNETIC

SWITCH

MATE

RR2P-UAC120V 1

RELAY

GDL-5 1

FUSE

850HDCANVIL

1 HDD

ANVIL

01-8339

1 SSD

ANVIL

850HDCWASHER

WEDGE-LOCK

WASHER

850DRHANDLE

1 DOOR

HANDLE

850HDCMAGCATCH

1 MAGNETIC

CATCH

850INSLABEL

INSTRUCTION

LABEL

850HDCFOOTMT

4 FOOT

MOUNT

850SEC50BA

CORD

CONNECTOR

85099508755

CORD CONNECTOR NUT

Summary of Contents for 0101

Page 1: ...TENANCE PROCEDURE For SEM Model 0101 Crusher 110 or 220 Volt Serial Numbers 2000 3179 POP 0011 Rev 5 Revised 10 19 18 Security Engineered Machinery Co Inc NATIONWIDESERVICE Phone 800 225 9293 Email service semshred com Fax 508 366 6814 Website www semshred com ...

Page 2: ...ALLATION AND SET UP 4 DETERMINING IF YOUR CRUSHER IS CAPABLE OF DESTROYING SSD MEDIA 6 HDD OPERATION 7 OVERLOADING 9 SSD OPERATION 10 SSD MANUAL OVERRIDE OPERATION 13 HDD MAINTENANCE 14 SSD MAINTENANCE 17 TROUBLESHOOTING 22 PREVENTATIVE MAINTENANCE OPTIONS 23 CABINET EXPLODED VIEW 24 TOWER EXPLODED VIEW 25 PARTS LIST 26 ...

Page 3: ...g jewelry or long hair which may become entangled in the crushing chamber 4 Maintenance or repair of this equipment should be performed only by trained authorized service personnel 5 Always disconnect electric power unplug before removing or opening any cover or other panels providing access to the internal mechanisms 6 Always wear gloves when working with the SSD anvil installed as it has many sh...

Page 4: ...hipped with a Red Shipping Plug installed Prior to operating this Crusher the Red Shipping Plug must be replaced with the Black Breather Plug See plug pictures below DO NOT OPERATE THE CRUSHER WITH THE RED SHIPPING PLUG INSTALLED IN THE RESERVOIR NOTE The Red Shipping Plug must be retained by the customer this item will be required to prevent hydraulic fluid from leaking from the reservoir tank in...

Page 5: ... can now be plugged into the appropriate electrical outlet The Crusher must be installed according to the Customer s incoming power 115 volt units must be installed on a 110 120V 1 60Hz grounded electrical line service These Crushers are equipped with a 15 Amp three prong plug on the power cord 230 volt units must be installed on a 220 240V 1 50Hz grounded electrical line service These Crushers ar...

Page 6: ...5 inches in thickness when installed with the proper Anvil Serial numbers that DO NOT begin with SSD are only capable of destroying rotating platter hard drives up to 1 85 inches in thickness Below is an example of a Model 0101 serial number tag that was purchased with the SSD Kit Operating instructions for destroying rotating platter hard drives can be found under the HDD Operation section of thi...

Page 7: ...emoved see the section regarding HDD Maintenance for instructions of how to install the HDD Anvil The page numbers for these sections can be found within the Table of Contents 3 With the proper HDD Anvil installed look inside of the crushing chamber you will see that there are two channels at the bottom of the chamber these channels properly align the hard drives to be crushed Proper use of these ...

Page 8: ...PRODUCT OPERATION MAINTENANCE PROCEDURE Model 0101 8 POP 0011 Rev 5 Typical Desktop PC 1 Thick Drive Typical Notebook Laptop Drive Typical Drive Mounted in Caddy ...

Page 9: ...or is opened during the crushing cycle the hydraulic ram will stop moving When the access door is reclosed the operator will need to press the Run or Stop button to restart the crushing cycle The crushing chamber depth is extended to allow hard drives with most Caddies typically used in rack mount or server systems to be crushed without having to remove them from the caddy however be sure to align...

Page 10: ... correct anvil is installed go to Step 3 2 If the HDD Anvil is installed in lieu of the SSD Anvil the anvil will need to be changed To remove the HDD Anvil see the section within this manual regarding HDD Maintenance Once the HDD Anvil has been removed see the section regarding SSD Maintenance for instructions of how to install the SSD Anvil The page numbers for these sections can be found within ...

Page 11: ...o the Wear Plate if the SSD Media has any end mounted connectors attached allow them to hang over the edge of the Wear Plate so that the media can rest as flat as possible See picture below Channels in Crushing Chamber SSD Media Placed in Chamber for crushing SSD Media Wear Plate Steel Press Plate ...

Page 12: ...SSD Media can be removed from the crushing chamber Note If the media becomes stuck to the bottom of the SSD Anvil use a small screw driver to pry it away for disposal 7 In the event of an emergency and you need to stop the unit push the button labeled STOP A red light will then illuminate and the hydraulic ram will return to the Start position When the hydraulic ram is in the Start position the re...

Page 13: ...N button and allow the SSD Anvil to perform its normal operation 3 After hearing the click wait for the anvil to begin its upward ascent towards the start resting position when there is enough space between the anvil and the wear plate to remove the destroyed SSD Media and room enough to insert the next piece to be destroyed approximately 1 2 open the access door the hydraulic ram will immediately...

Page 14: ...depending on the type and quantity of hard drives being destroyed Warning If the Anvil is not replaced it could cause damage to the cylinder and void the warranty Prior to removing or installing the HDD Anvil make sure that the Crusher s power cord has been unplugged from the electrical outlet New HDD Anvil Worn HDD Anvil Wedge Lock Washer Hydraulic Ram Shaft HDD Anvil ...

Page 15: ...e hydraulic ram shaft are perpendicular to the door opening This will then allow the 7 8 Open End Wrench to slide onto the flats of the hydraulic ram shaft See pictures below 3 Pull Open End Wrenches apart to loosen 4 Once loosened unscrew the HDD Anvil from the hydraulic ram shaft by hand Installing the HDD Anvil 1 Place the wedge lock washer over the threaded portion of the HDD Anvil to be insta...

Page 16: ...1 1 2 Open End Wrench to align the 7 8 Open End Wrench onto the flats of the hydraulic ram shaft 3 Using the Flats Method to torque the anvil push the Open End Wrenches together to tighten Proper setting for the anvil will be 1 2 Flats See pictures above Note If needed mark the anvil before tightening with the wrenches Important Note Using anything other than Open End Wrenches will not give you th...

Page 17: ...dia Inside the Crusher Chamber SEM recommends that the SSD Anvil be replaced as needed depending on type and quantity of media being destroyed Warning If the Anvil is not replaced it could cause damage to the hydraulic ram and void the warranty Prior to removing or installing the SSD Anvil make sure that the Crusher s power cord has been unplugged from the electrical outlet It is also recommended ...

Page 18: ...ce the Open End Wrench onto the Anvil and turn both the anvil and hydraulic ram shaft until the two flat edges on the hydraulic ram shaft are perpendicular to the door opening This will allow the 7 8 Open End Wrench to slide onto the flats of the hydraulic ram shaft See picture below 3 Pull the Open End Wrenches apart to loosen 4 Once loosened unscrew the SSD Anvil from the hydraulic ram shaft by ...

Page 19: ...SSD Anvil Shaft 1 Wedge Lock Washer 1 Steel Press Plate 1 Wear Plate 1 Thread the Anvil Shaft completely into the SSD Anvil 2 Place the wedge lock washer onto the Anvil Shaft 3 Place the SSD Anvil onto the Wear Plate to protect hands from the sharp tines of the anvil Gloves should also be worn for protection Wedge Lock Washer SSD Anvil Shaft SSD Anvil Wear Plate Steel Press Plate ...

Page 20: ...wo shafts aligned thread the Anvil Shaft into the hydraulic ram shaft Continue threading the Anvil Shaft into the hydraulic ram shaft until it is hand tightened the SSD Anvil will tighten itself with continued use See the picture below 6 Now place the Wear Plate inside of the recessed area on top of the Steel Press Plate SSD Anvil Assembly installed hand tight The SSD Anvil placed on Wear Plate an...

Page 21: ...he machine this plate will only fit inside the chamber in one direction The grooved milled out sections on the bottom of the Steel Press Plate will fit between the channels at the bottom of the crushing chamber The picture below shows both plates installed within the crushing chamber Press Plate and Wear Plate installed within the channels of the crushing chamber Steel Press Plate Wear Plate Crush...

Page 22: ...d check if the breaker is in the off position If it is in the off position reset it by flipping the switch on the breaker If the Crusher still will not turn on contact the SEM Service Department Issue Anvil will not move down when pushing the RUN button Answer Be sure that the front access door is closed and check to make sure that there is power at the electrical outlet If there is still an issue...

Page 23: ..._program SEM provides Preventative Maintenance Contracts for many of its products Contact SEM for a Preventative Maintenance Contract that would fit your needs at 800 225 9293 Specifications Power Supply 120 volt 220 volt Power Consumption 7 5 amps at 120 volts 5amps at 220 volts Media Destroyed Computer rotational platter hard drives up to 1 85 height includes 3 5 and 2 5 technology Solid State M...

Page 24: ... Rev 5 CABINET EXPLODED VIEW ITEM NO PART NUMBER DESCRIPTION QTY 1 850HDCHOUSASSY 1 BOTTOM PLATE 1 2 850HDCHOUSASSY 2 FRONT ASSEMBLY 1 3 850HDCHOUSASSY 3 BACK COVER 1 4 850HDCHOUSASSY 4 TOP COVER 1 5 850HDCHANDLE HANDLE 2 6 850DRHANDLE DOOR HANDLE 1 1 5 2 6 3 4 5 ...

Page 25: ...POP 0011 Rev 5 TOWER EXPLODED VIEW ITEM NO PART NUMBER DESCRIPTION QTY 1 850HDCTOWER 6 TOWER ASSEMBLY 1 2 850HDCTOEWR 7 DRAWER 1 3 850HDCTOWER 8 LIMIT SWITCH BRACKET 1 4 850HDCTOWER 4 E MOUNT 1 5 850HCDTOWER 5 CATCH 1 4 1 5 2 3 Not included in newer models ...

Page 26: ... BACK 850HDCHOUASSY 4 1 TOP COVER 850HDCHOUASSY 5 2 SIDE LIFT HANDLES 2 REQUIRED 850HDCTOWER TOWER ASSEMBLY 850HDCTOWER 1 1 TOWER ASSEMBLY 850HDCTOWER 2 1 ELECTRICAL MOUNT 850HDCTOWER 3 1 SPACER 850HDCTOWER 4 1 BOTTOM DRAWER 850HDCTOWER 5 1 MAGNETIC CATCH 935HDC100ELEC ELECTRICAL CONTROL PANEL SR2E121FU 1 SMART RELAY 12I O LW6ML A1C65MS 1 BLUE ILLUMINATED PUSHBUTTON ALTERNATE ACTION LW6ML M1C65SMG...

Page 27: ... POP 0011 Rev 5 PART NUMBER DESCRIPTION PARTS ASSOCIATED PARTS NUMBER QTY DESCRIPTION 01 8304 1 PRESS PLATE 01 8304 10 1 WEAR PLATE MC91375A861 1 SSD ANVIL SHAFT Note Items listed in italics are part of the SSD kit and are not compatible with older units ...

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