Segway i2 SE, Service Manual

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Segway Personal Transporter SE Service Manual 0–2
Organization
This manual organizes service instructions into two general categories:
• Instructions intended for both customers and service technicians
(Chapter 1 – Chapter 8)
• Instructions intended for service technicians only
(Chapter 9 – Chapter 14)
The instructions in Chapter 9 – Chapter 14 describe procedures for replacing parts
after having established a Serviceable Power Base (SPB), which is described in
Chapter 8.
Chapter Description
page ix Safety information. Read before servicing the Segway PT.
page 0–4 Exploded view of the Segway PT component parts.
Chapter 1 LeanSteer Frame and LeanSteer Stem installation and removal procedures.
Chapter 2 Mat installation and removal procedures.
Chapter 3 Li-ion Battery installation, removal, and troubleshooting procedures.
Chapter 4 Tire/Wheel Assembly installation and removal procedures.
Chapter 5 Fender and Fender Frame installation and removal procedures.
Chapter 6 Powerbase Trim (Fascia) installation and removal procedures.
Chapter 7 Gearbox installation and removal procedures.
Chapter 8 Serviceable Power Base definition and description.
Chapter 9 Console and related components installation and removal procedures.
Chapter 10 Chassis cover installation and removal procedures.
Chapter 11 CU Boards installation and removal procedures.
Chapter 12 Balance Sensor Assembly installation and removal procedures.
Chapter 13 Motor installation and removal procedures.
Chapter 14 Powerbase Chassis replacement procedure.
Appendix A Post-Service Tests to be performed after servicing the Segway PT.
Appendix B Parts Lists for the Segway PT.
Appendix C Fastener descriptions and specifications.
Appendix D Tools and diagnostic equipment necessary to properly service a Segway PT.
Appendix E Definitions of product-specific words used in this manual.
Introduction
Table 0–2: Chapter Descriptions
Level Parts and Assemblies Certified to Maintain Instructions
3 • All Level 1 and Level 2 (see above)
• Embedded Systems
− Chassis Cover
− CU Board
− Balance Sensor Assembly (BSA)
− Motor
− Powerbase Chassis
See above
Chapter 10
Chapter 11
Chapter 12
Chapter 13
Chapter 14
4 • All Level 1, Level 2, and Level 3 (see above)
• Diagnostics (with special tools) See above
Table 0–1 : Certification Levels (cont.)