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Samson TROVIS 6495-2, Mounting And Operating Instructions

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Contents

EB 6495-2 EN 

1 

Safety instructions and measures ................................................................1-1

1.1 

Notes on possible severe personal injury ......................................................1-3

1.2 

Notes on possible property damage .............................................................1-4

2 

Markings on the device ..............................................................................2-1

2.1 

Housing inscription .....................................................................................2-1

2.2 

Article code ................................................................................................2-2

2.3 

Firmware versions .......................................................................................2-2

3 

Design and principle of operation ...............................................................3-1

3.1 

Block diagrams ...........................................................................................3-4

3.2 

Technical data ..........................................................................................3-12

3.3 Dimensions ...............................................................................................3-16

4 

Shipment and on-site transport ...................................................................4-1

4.1 

Accepting the delivered goods .....................................................................4-1

4.2 

Removing the packaging from the industrial controller....................................4-1

4.3 

Transporting the industrial controller .............................................................4-1

4.4 

Lifting the industrial controller ......................................................................4-1

4.5 

Storing the industrial controller .....................................................................4-2

5 Installation .................................................................................................5-1

5.1 

Installation conditions ..................................................................................5-1

5.2 

Preparation for installation ...........................................................................5-1

5.3 

Mounting the industrial controller .................................................................5-1

5.4 

Installing the interface board ........................................................................5-2

5.5 

Electrical connection ....................................................................................5-3

6 Operation ..................................................................................................6-1

6.1 

Device overview ..........................................................................................6-1

6.2 

Operating controls ......................................................................................6-3

6.3 

Operating structure .....................................................................................6-4

7 

Start-up and configuration

 ..........................................................................7-1

7.1 

Configuration

 .............................................................................................7-1

7.1.1 

Entering the configuration menu

 ...................................................................7-5

7.1.2 

Configuring the controller

 ............................................................................7-5

7.1.1.1  Setting configuration items

 ...........................................................................7-6

7.1.2.1  Configuration example

 ................................................................................7-7

7.1.3 

Adapting the display direction .....................................................................7-8

7.1.3.1  Changing the controller display ....................................................................7-9
7.1.3.2  Setting up additional display......................................................................7-11

Summary of Contents for TROVIS 6495-2

Page 1: ...Translation of original instructions EB 6495 2 EN Firmware version 1 11 to 1 21 Edition September 2022 TROVIS 6495 2 Industrial Controller...

Page 2: ...ist you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual produc...

Page 3: ...controller 4 1 4 4 Lifting the industrial controller 4 1 4 5 Storing the industrial controller 4 2 5 Installation 5 1 5 1 Installation conditions 5 1 5 2 Preparation for installation 5 1 5 3 Mounting...

Page 4: ...8 10 8 3 3 Switching over internal external set point 8 11 8 3 4 Switching over and changing internal set points 8 12 8 4 Locking the controller 8 14 8 4 1 Locking the operating level 8 14 8 4 2 Lock...

Page 5: ...6495 2 EN 15 Certificates 15 1 16 Annex A configuration guide 16 1 16 1 Abbreviations 16 1 16 2 Configuration list Functions and parameters 16 2 17 Annex B 17 1 17 1 Accessories 17 1 17 2 After sales...

Page 6: ...EB 6495 2 EN...

Page 7: ...xternal forces or any other external factors Refer to the technical data for limits and fields of application as well as possible uses See the Design and principle of operation section Reasonably fore...

Page 8: ...e or by moving parts by taking appropriate precautions Plant operators and operat ing personnel must observe all hazard statements warning and caution notes in the refer enced documents Responsibiliti...

Page 9: ...onfiguration Manual u KH 6495 2 These instructions EB 6495 2 describe the installation electrical wiring and operation of the controller In addition EB 6495 2 includes a list of all configuration sett...

Page 10: ...s of water Malfunction due to a configuration that does not meet the requirements of the application The controller is configured for specific applications by setting configuration items and parameter...

Page 11: ...ing see Fig 2 1 No nameplate is used SAMSON TROVIS 6495 2 Made in Germany 1 6 5 4 10 9 8 7 2 3 11 Fig 2 1 Information on the housing 1 Supply voltage 2 Analog inputs AI 1 to 4 3 Digital inputs DI 1 to...

Page 12: ...tor to ensure that data is not lost after a power voltage failure 1 11 068 1 11 070 06 2012 In firmware version 1 11 070 the communication parameters Station number Transmission rate Parity and Stop b...

Page 13: ...and higher It can only be read in firmware version 1 11 and lower Section D Communication data point list Manual automatic internal external set point open close cascade can be written and read in fi...

Page 14: ...splay Changing the configuration of the input signal source in the I x 1 configuration item does not cause the measuring range to be reset any more in firmware version 1 21 and higher 1 21 027 1 21 03...

Page 15: ...ower supply fails The two internal controllers can be operated directly without switching The plain text display in English German and French facilitates configuration and parame terization Note Contr...

Page 16: ...et point switchover constant output val ue reversal of operating action output tracking DDC backup ramps etc The following functions that have been de fined over the C Controller O Output and A Genera...

Page 17: ...ftware over an in frared interface by default integrated into the controller and an infrared adapter order no 8864 0900 connected to a computer see the Operation section Communication interface Option...

Page 18: ...IR Interface AO1 mA V AO2 mA V AO3 mA V DO1 ON OFF DO2 DO3 DO4 DO5 DO7 DO6 TROVIS 6495 2 1 2 Analog outputs Limit alarms Digital outputs transistors Status messages Fault alarm Supply output Supply v...

Page 19: ...AI4 AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 Pt 100 Pt 1000 mA V...

Page 20: ...O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 1 K11 SPR Pt 100 Pt 1000 mA V Pt 100 Pt 1000 mA V R Pt 100 Pt 1000 mA V...

Page 21: ...2 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 K22 K23 K24 K12 K13 K14 PV K22 DV K23 TR K24 PV K12 DV K13 TR K14 K11 TR C 1 1 1 C 2 1 3 4 Re PV DV TR C 2 1 3 4 1 K11 SPR K11 PVR Pt 100 Pt 1000 m...

Page 22: ...AI2 I 3 1 19 20 21 AI3 I 4 1 23 24 25 AI4 AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1...

Page 23: ...1 3 PID C 3 1 1 C 3 1 3 Y 2 Y C 2 1 1 SP1 2 3 4 C 2 1 1 SP1 2 3 4 MAX AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 5...

Page 24: ...3 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 I 1 1 11 12 13 AI1 I 2 1 15 16 17 AI2 I 3 1 19 20 21 AI3 I 4 1 23 24 25 AI4 Pt 100 Pt 1000 m...

Page 25: ...1 I 1 1 11 12 13 AI1 I 2 1 15 16 17 AI2 I 3 1 19 20 21 AI3 I 4 1 23 24 25 AI4 AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99...

Page 26: ...ding to DIN EN 60751 Nominal signal range 50 to 300 C 58 to 572 F Connection Three wire connection resistance of each line 15 two wire circuit Resolution 0 02 K 0 006 relating to nominal signal range...

Page 27: ...ure in fluence 0 1 10 K for zero and span based on 20 C Resolution 0 03 relating to nominal signal range Static destruction limit 30 V 7 digital outputs Relays 4 relays with floating closing contact N...

Page 28: ...ansmission rate format SSP 9600 bit s 8 Bit no parity bit 1 stop bit Modbus 300 to 115200 bit s 8 bit parity bit adjustable 1 2 stop bits Type of transmission RS 485 Asynchronous half duplex four wire...

Page 29: ...5 m s acceleration Random and guidance vibration according to IEC 60068 2 64 1 0 m s 10 to 200 Hz 0 3 m s 200 to 2000 Hz Shocks according to IEC 60068 2 27 Acceleration 100 m s duration 11 ms Electric...

Page 30: ...3 16 EB 6495 2 EN Design and principle of operation 3 3 Dimensions 96 3 78 96 3 78 150 5 90 156 6 14 91 2 3 59 Fig 3 2 Dimensions in mm inch...

Page 31: ...Fig 4 1 3 Dispose and recycle the packaging in ac cordance with the local regulations 1x TROVIS 6495 2 Industrial Controller 1x Accessories 1x Seal 1x 14 pole screw terminal 1x 15 pole screw terminal...

Page 32: ...uring long storage periods Storage instructions Protect the industrial controller against external influences e g impact Protect the industrial controller against moisture and dirt In damp spaces pre...

Page 33: ...er is not damaged Proceed as follows Lay out the necessary material and tools to have them ready during installation work 5 3 Mounting the industrial controller The TROVIS 6495 2 Industrial Controller...

Page 34: ...Dimensions in mm inch 5 4 Installing the interface board For operation of the controller with one of the two interface boards The interface board is fitted at the back of the controller 1 Switch off t...

Page 35: ...immunity observe a minimum distance of 10 cm between the power line and the measuring input line To avoid measurement errors or other disturbances use shielded cables for the analog and binary signal...

Page 36: ...ller termi nals Take into account that the lead resis tance may reach several ohms over long dis tances causing the measured value to be considerably distorted This measured value can be balanced out...

Page 37: ...6 15 21 20 19 25 24 23 90 89 100 0 100 0 Terminal block 1 DIP switches Current Current Two wire transmitter Voltage Resistance thermometer Potentiometers Three wire Two wire Three wire Two wire Supply...

Page 38: ...controller Digital input externally powered Supply output 21 V DC max 90 mA Analog output AO1 Analog output AO2 Analog output AO3 Digital input DI1 GND Digital input DI2 Digital input DI3 GND Digital...

Page 39: ...24 V AC DC 20 30 V L L N N L L N 43 42 53 52 46 45 56 55 L L N L Terminal block 5 Switching output SO1 Digital output DO1 Switching output SO1 Digital output DO2 Switching output SO2 Digital output DO...

Page 40: ...nputs Internal supply Digital inputs External supply Interface Analog outputs Digital outputs relay for three step on off limit alarms Digital outputs transistor for fault and status alarms Transmitte...

Page 41: ...on 6 Operation 6 1 Device overview Display Key panel with operator keys Infrared interface DIP switches at the side of the housing DIP switches Fig 6 1 Display and operating controls the controller is...

Page 42: ...N Operation 2 1 25 0 7 m 1 Infrared adapter 2 COM port RS 232 D sub 9 pin for computer or USB to RS 232 adapter 3 Fixture for infrared adapter 4 USB to RS232 adapter 2 1 3 4 Fig 6 2 Connecting the inf...

Page 43: ...e The infrared interface is used to exchange data between the controller and the TRO VIS VIEW software see the Operation sec tion DIP switches See Fig 6 1 The DIP switches are used to initially select...

Page 44: ...e version can be viewed in the info menu Operating menu See the Operation section Settings can be made to the control parame ters and set point under two menu items in the operating menu Configuration...

Page 45: ...through menu and information Browse through menu Change set point and control parameters Browse through menus submenus configuration items and parameters Set configuration items and parameters Enter k...

Page 46: ...6 6 EB 6495 2 EN...

Page 47: ...n items and parameters Annex A contains an over view of all possible settings that can be made The Configuration Manual u KH 6495 2 contains detailed descriptions on individual configuration items as...

Page 48: ...tches AI1 AI2 AI3 AI4 mA V Pt 100 Pt 1000 mA V Pt 100 Pt 1000 Potentiometer mA V Pt 100 Pt 1000 mA V Pt 100 Pt 1000 Before an analog input can be configured the DIP switches must be set correspondingl...

Page 49: ...ecremental set point change C 2 2 5 Set point increase decrease by constant C 2 2 6 Start set point ramp C 2 3 1 Hold set point ramp C 2 3 2 Invert error signal C 3 1 3 Control mode selection P D PI D...

Page 50: ...riables set points control functions restart condition controller display and key locking See details in Annex A 2C Controller 2 O Output This menu contains the configuration of analog outputs AO1 to...

Page 51: ...is configured by setting the configuration items and associated parame ters Each configuration item has its own code which gives information on its position in the configuration menu Example The Inpu...

Page 52: ...you want to set is not in the M Control mode menu select the menu required I Input C Controller 1 2 O Output D Communication A General settings 1x Enter menu The first submenu is highlighted If the co...

Page 53: ...oth parameters are assigned to the I 1 1 configuration item The following position in the configura tion menu can be found using the code of the configuration item I Menu I Input I 1 1 Analog input AI...

Page 54: ...t AI1 MIN Lower range value parameter The lower range value is already set to 0 C and does not need to be changed 1x Select AI1 MAX Upper range val ue parameter 1x Activate AI1 MAX Upper range value p...

Page 55: ...s Select signal Select type of representation Row 1 C 5 1 1 4 Row 2 C 5 2 1 2 Row 3 C 5 3 1 3 Row 4 C 5 4 1 41 C 5 5 1 6 Row 5 C 5 6 1 41 C 5 7 1 6 Example Based on the default setting 1x fixed set po...

Page 56: ...tly active setting is highlight ed Off 2x Change setting to 1C 5 6 2 Output AO1 1x Confirm setting Configure row representation 1x Select 1C 5 7 Row 5 representa tion configuration item The currently...

Page 57: ...displays of both controllers The following table shows the settings neces sary to set up the additional display see An nex A for details Select variable Select type of representation Hide row Row 1 C...

Page 58: ...figuration item The currently active setting is highlight ed Off 1x Change setting to O 2 1 1 Controller 1 output Y 1x Confirm setting Set up additional display 2x Exit O Output menu 1x Select 1C Cont...

Page 59: ...enta tion configuration item The currently active setting is displayed 1C 5 7 1 Numerical 1x Activate 1C 6 8 Row 4 represen tation configuration item The currently active setting is highlight ed Numer...

Page 60: ...splayed together with its cur rent setting A 2 1 1 Controller 1 1x Select A 2 2 Right display submenu The currently active setting is displayed Right display Off 1x Activate A 2 2 Right display sub me...

Page 61: ...ade control setting M 1 3 the left display is assigned to the slave controller and the right display is assigned to the master controller The displays are to be switched so that the master controller...

Page 62: ...tive setting is highlight ed Controller 1 1x Setting in A 2 1 0 Off 1x Confirm setting Configure right display 1x Select A 2 2 Right display configu ration item 1x Activate A 2 2 Right display config...

Page 63: ...nd in the Data Sheet u T 6661 7 3 User calibration The analog inputs and outputs are factory calibrated A system related user calibration can compensate for long lines small wire cross sections or tol...

Page 64: ...og output and signal type Example A 20 5 1 for Analog output AO1 and mA signal see Annex A 2 Set the output signal using the cursor keys and to the initial value If the output value is within the rang...

Page 65: ...ity Row 5 Unassigned Table 8 1 Overview Default reading on display in the operating level for various control modes Control mode Operating level default reading M 1 1 1x Fixed set point follow up cont...

Page 66: ...nd the keys on the right are used to operate the control ler on the right display The following actions can be performed in the operating level Adjust set point See section 8 1 1 Switching over to man...

Page 67: ...d closed by press ing the manual automatic key of the mas ter controller 2 Note In the following example the master control ler 2 is shown on the right display default As a result the manual automatic...

Page 68: ...cape key to return Both the keys on the left and right in the key panel can be used for the info menu Example A control mode with one controller is configured An error message does not ex ist in the c...

Page 69: ...DO5 7 Last events Event 1 x Event x x Diagnostics Diagnosis 1 operating time Diagnosis 2 device temperature Diagnosis 3 cycle times Diagnosis 4 system internal events Diagnosis 5 system internal event...

Page 70: ...and digital outputs If the input output is assigned to both controllers both controller numbers 1 2 are indicated Additional readings apply to the digital inputs separate or combined with the control...

Page 71: ...to guarantee the measuring accuracy of the analog inputs The measuring error at the analog inputs increases the more the ambient temperature deviates from 20 C see the Design and principle of operatio...

Page 72: ...r key to enter the operating menu Use the cursor keys to browse through the menu Press the enter key to select a menu item Both the keys on the left and right in the key panel can be used for the oper...

Page 73: ...Contr 2 TN reset time TV derivative action time Y0 operating point TV K der action gain TV K1 1 P PWM duty cycle SO1 P 1 P PWM duty cycle SO1 P 2 P PWM duty cycle SO2 P 2 P PWM duty cycle SO2 P Set po...

Page 74: ...e width modulation PWM the cor responding duty cycles SO1 P SO1 P SO2 P SO2 P can be changed Example The reset time TN for Controller 1 is to be changed to 100 s Enter the operating menu see sec tion...

Page 75: ...configured the set point SP is equal to SPE The switchover to an internal set point SPI is performed in the operating menu The controller is currently in the operating level Enter the operating menu s...

Page 76: ...e set points SP1 SP2 SP3 or SP4 can be assigned to the internal set points SPI depending on the configuration Required configuration for determining the set point SP1 C 2 1 1 1 2 3 4 SP2 C 2 1 1 2 3 4...

Page 77: ...ent internal set point is high lighted SP1 1x Set the internal set point SPI SP2 1x Confirm setting SP2 is now the active set point Change set points SP1 and SP2 1x Select the set point SP1 The set po...

Page 78: ...ent the locking of the controller Locking the operating level See section 8 4 1 Locking all keys over a digital input See section 8 4 2 Activating key number operation See section 8 4 3 8 4 1 Locking...

Page 79: ...ting to 1C 7 3 1 On 1x Confirm setting 4x Return to the operating level Set point adjustment is locked in auto matic mode in the operating level The operating menu Controller 1 is not af fected by the...

Page 80: ...l The operator keys are locked when the digital input DI2 is active Settings cannot be changed 8 4 3 Activating key number operation When key number operation is activated control parameter settings i...

Page 81: ...menu The A 1 Language Sprache sub menu is highlighted 3x Select A 4 Key number submenu 1x Enter A 4 Key number submenu The A 4 1 Key number operation configuration item is displayed togeth er with th...

Page 82: ...ecommend removing it from the mounting and operating instructions or IP 6495 2 and kept in a safe place 8 5 Data transmission Data are transferred between the controller and the TROVIS VIEW software u...

Page 83: ...the TROVIS VIEW software It can be ac cessed from the front of the controller It is lo cated above the SAMSON logo see Fig 6 1 Further information on configuration and op eration using the TROVIS VIEW...

Page 84: ...A USB cable see the Operation section is used for data transmission between the USB interface and the USB port of the computer A connecting cable RJ 12 D sub 9 pin see the Operation section is used fo...

Page 85: ...a configuration parameters in its non volatile memory The memory pen can be loaded with data configured in TROVIS VIEW and the settings transferred to one or several controllers of the same type and v...

Page 86: ...lect option 6495 Memory pen Data are upload ed from the controller to the memory pen Memory pen 6495 Data are down loaded from the memory pen to the con troller 3 Confirm setting Data transmission sta...

Page 87: ...of the RS 485 connectors corresponds to the naming used by various RS 485 chip manufacturers Although this naming is in widespread use it is in conflict with the naming used in the interface stan dard...

Page 88: ...6 Connecting cable RJ 12 D sub 9 pin RS 232 7 Memory pen 64 RJ 12 connector only with RS 232 USB interface board 8 Modular adapter RJ 12 D sub 9 pin RS 232 9 COM port RS 232 on computer 10 USB port o...

Page 89: ...than 32 participants are connected to the bus We recommend not to connect more than three repeaters in series As a result lines of 4800 m can be achieved Ten of such lines can be connected in paralle...

Page 90: ...8 26 EB 6495 2 EN...

Page 91: ...tasks must be allowed to perform corrective action 9 1 Troubleshooting The fault alarm icon is displayed and the digital output DO7 is activated when a fault alarm has been registered Possible source...

Page 92: ...tion AI1 2 3 4 below range The input signal is 5 below the lower value of the nominal sig nal range Check input signal setting Check the sensor lead for sensor wire breakage or for a short circuit Che...

Page 93: ...tting AI1 2 3 4 TOUT pa rameter in I 1 2 3 4 1 configuration item Check interface see the Operation section Communication failure C1 2 SPC timeout No write access given within the timeout for the sign...

Page 94: ...9 4 EB 6495 2 EN...

Page 95: ...sting Inspection and testing Action to be taken in the event of a negative result Check the markings labels and nameplates on the industrial controller for their readability and completeness Immediate...

Page 96: ...10 2 EB 6495 2 EN...

Page 97: ...ing wiring performing any work on the industrial controller or opening the controller disconnect the supply voltage and protect it against un intentional reconnection Only use power interruption devic...

Page 98: ...11 2 EB 6495 2 EN...

Page 99: ...ction is only to be performed by personnel appropriately qualified to carry out such tasks 1 Pull off terminal strips 2 Unscrew the threaded rods of the mount ing clamps using a screwdriver 3 Remove t...

Page 100: ...12 2 EB 6495 2 EN...

Page 101: ...nd repair work 13 1 Returning devices to SAMSON Defective industrial controllers can be re turned to SAMSON for repair Proceed as follows to return devices to SAMSON 1 Put the industrial controller ou...

Page 102: ...13 2 EB 6495 2 EN...

Page 103: ...on al refuse regulations Do not dispose of components lubricants and hazardous substances together with your other household waste We can provide you with a recycling passport according to PAS 1049 on...

Page 104: ...14 2 EB 6495 2...

Page 105: ...ncluded on the next pages EU declaration of conformity TR CU certificate The certificates shown were up to date at the time of publishing The latest certificates can be found on our website u www sams...

Page 106: ...t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with est conforme la l gislation d harmonisa...

Page 107: ...EB 6495 2 15 3 Certificates TR CU certificate...

Page 108: ...15 4 EB 6495 2 Certificates...

Page 109: ...EB 6495 2 15 5 Certificates...

Page 110: ...15 6 EB 6495 2...

Page 111: ...at comparator PVR Process Variable Ratio PWM Pulse width modulation SO Switching output SP Set point SP1 4 Set point 1 4 SPI Internal set point SP0 Set point at comparator SPC Set point via interface...

Page 112: ...oller to be reset to its default settings Default setting Setting M 1 Control mode M 1 1 1 1 1x Fixed set point follow up control 2 Ratio control 3 Cascade control 4 Override control 5 2x Fixed set po...

Page 113: ...not with I 1 1 6 7 10 ft h Flow rate not with I 1 1 6 7 11 kg h Mass flow not with I 1 1 6 7 12 t h Mass flow not with I 1 1 6 7 13 lb h Mass flow not with I 1 1 6 7 14 not with I 1 1 6 7 15 mFS Filli...

Page 114: ...I 1 6 3 10 0 110 0 0 0 SO1 K1 Constant output value at SO1 I 1 6 4 10 0 110 0 0 0 SO2 K1 Constant output value at SO2 I 1 6 5 10 0 110 0 0 0 I 1 7 Manual mode Controller 2 upon signal failure M 1 5 6...

Page 115: ...switches on left Pt 100 Pt 1000 potentiometer AI2 MIN Lower measuring range value 999 0 9999 0 0 0 AI2 MAX Upper measuring range value 999 0 9999 0 100 0 AI2 K1 Initial value I 2 1 5 Default value I...

Page 116: ...2 5 0 I 2 6 0 0 Off 1 Constant output value at AO1 O 1 1 1 2 Constant output value at AO2 O 2 1 1 3 Constant output value at AO3 O 3 1 1 4 Constant output value at AO1 O 4 1 1 5 Constant output value...

Page 117: ...V both DIP switches on right mA V 5 Via interface 6 Pt 100 both DIP switches on left Pt 100 Pt 1000 7 Pt 1000 both DIP switches on left Pt 100 Pt 1000 AI3 MIN Lower measuring range value 999 0 9999 0...

Page 118: ...n 2 On with default value AI3 K1 Default value I 3 5 2 Initial value I 3 1 5 999 0 9999 0 0 0 AI3 TOUT Timeout interface I 3 1 5 I 3 5 0 1 99999 s 60 s I 3 6 Manual mode Controller 1 upon signal failu...

Page 119: ...3 10 0 110 0 0 0 SO1 K1 Constant output value at SO1 I 3 7 4 10 0 110 0 0 0 SO2 K1 Constant output value at SO2 I 3 7 5 10 0 110 0 0 0 I 4 Analog input AI4 Default setting Setting I 4 1 Input signal I...

Page 120: ...s flow not with I 4 1 6 7 12 t h Mass flow not with I 4 1 6 7 13 lb h Mass flow not with I 4 1 6 7 14 not with I 4 1 6 7 15 mFS Filling level not with I 4 1 6 7 16 mmFS Filling level not with I 4 1 6...

Page 121: ...output value at SO1 I 4 6 4 10 0 110 0 0 0 SO2 K1 Constant output value at SO2 I 4 6 5 10 0 110 0 0 0 I 4 7 Manual mode Controller 2 upon signal failure M 1 5 6 I 4 5 0 I 4 7 0 0 Off 1 Constant outpu...

Page 122: ...0 0 Off 1 On C Controller Controller 2 can only be selected with M 1 3 4 5 6 C 1 Input variables Con troller C 1 1 Input variable PV Default setting Setting 1 2 C 1 1 1 Assign source C 1 1 1 1 1 2 0 O...

Page 123: ...O3 Output value 3 C 1 1 4 1 999 0 9999 0 0 0 1 2 PV I4 Input value 4 C 1 1 4 1 999 0 9999 0 0 0 1 2 PV O4 Output value 4 C 1 1 4 1 999 0 9999 0 0 0 1 2 PV I5 Input value 5 C 1 1 4 1 999 0 9999 0 0 0...

Page 124: ...C 1 2 3 Root extraction C 1 2 1 0 C 1 2 3 0 1 2 0 Off 1 2 1 On C 1 2 4 Function generation C 1 2 1 0 C 1 2 4 0 1 2 0 Off 1 2 1 On 1 2 SPE MIN Lower range value output func tion generation C 1 2 4 1 99...

Page 125: ...2 5 0 1 2 0 Off 1 2 1 C Temperature 1 2 2 F Temperature 1 2 3 K Temperature 1 2 4 bar Pressure 1 2 5 mbar Pressure 1 2 6 psi Pressure 1 2 7 kPa Pressure 1 2 8 m h Flow rate 1 2 9 l h Flow rate 1 2 10...

Page 126: ...Input value 2 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV O2 Output value 2 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV I3 Input value 3 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV O3 Output value 3 C 1 3 4 1 999 0 9999 0 0 0 1 2...

Page 127: ...Setting 1 2 C 1 4 1 Assign source C 1 4 1 0 1 2 0 Off 1 2 1 Analog input AI1 1 2 2 Analog input AI2 1 2 3 Analog input AI3 1 2 4 Analog input AI4 C 1 4 2 Filter C 1 4 1 0 C 1 4 2 0 1 2 0 Off 1 2 1 On...

Page 128: ...0 0 1 2 TR I6 Input value 6 C 1 4 4 1 999 0 9999 0 0 0 1 2 TR O6 Output value 6 C 1 4 4 1 999 0 9999 0 0 0 1 2 TR I7 Input value 7 C 1 4 4 1 999 0 9999 0 100 0 1 2 TR O7 Output value 7 C 1 4 4 1 999 0...

Page 129: ...rnal set points C 2 1 1 1 1 2 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 SP1 Set point 999 0 9999 0 0 0 1 M 1 2 6 0 0 9999 0 1 2 SP1 MIN Lower adjustment limit 999 0 9999 0 0 0 1 M 1 2 6 0 0 9999 0 1 2 SP1 MAX U...

Page 130: ...only with M 1 3 Controller 2 1 SPC K1 Initial value C 2 1 2 2 999 0 9999 0 0 0 Default value C 2 1 6 2 C 2 1 3 Ratio formula M 1 2 6 C 2 1 3 1 1 1 PV DV K11 1 2 PV PV DV K13 K11 1 3 PV DV K13 PV K11...

Page 131: ...13 lb h Mass flow 1 2 14 1 2 15 mFS Filling level 1 2 16 mmFS Filling level 1 2 17 inH2O Filling level inch water column 1 2 18 rF Relative humidity 1 2 19 kg m Density 1 2 20 pH pH C 2 1 6 Signal mo...

Page 132: ...4 1 2 38 39 O 5 1 2 38 39 1 2 AO1 K1 Constant output value at AO1 C 2 1 7 1 10 0 110 0 0 0 1 2 AO2 K1 Constant output value at AO2 C 2 1 7 2 10 0 110 0 0 0 1 2 AO3 K1 Constant output value at AO3 C 2...

Page 133: ...input DI2 1 3 With digital input DI3 1 4 With digital input DI4 C 2 2 4 Tracking SPI to SPE SPC C 2 1 2 0 C 2 2 4 0 1 2 0 Off 1 2 1 On C 2 2 5 Incremental decremental set point change M 1 3 C 2 2 5 0...

Page 134: ...me base C 2 3 1 0 s min h s 1 2 SP ST Initial set point C 2 3 1 5 6 7 8 999 0 9999 0 0 0 1 2 SP RH Hold set point ramp at devia tion band C 2 3 1 0 0 1 1000 0 1000 0 Firmware version 1 11 and lower 0...

Page 135: ...1 0 0 100 0 0 0 1 SPM O2 Output value 2 C 2 4 3 1 999 0 9999 0 0 0 1 SPM I3 Input value 3 C 2 4 3 1 0 0 100 0 0 0 1 SPM O3 Output value 3 C 2 4 3 1 999 0 9999 0 0 0 1 SPM I4 Input value 4 C 2 4 3 1 0...

Page 136: ...t C 3 1 2 1 0 0 120 0 100 0 C 3 1 3 Error C 3 1 3 1 1 2 1 Not inverted 1 2 2 Inverted 1 2 3 Inverted via DI1 1 2 4 Inverted via DI2 1 2 5 Inverted via DI3 1 2 6 Inverted via DI4 1 2 E TZ Dead band 0 0...

Page 137: ...99 0 0 00 1 2 FKP O2 Output value 2 C 3 1 6 0 0 01 100 0 1 00 1 2 FKP I3 Input value 3 C 3 1 6 0 999 0 9999 0 0 00 1 2 FKP O3 Output value 3 C 3 1 6 0 0 01 100 0 1 00 1 2 FKP I4 Input value 4 C 3 1 6...

Page 138: ...1 7 0 0 01 100 0 1 00 C 3 1 8 Set operating point by set point C 3 1 8 0 1 2 0 Off 1 2 1 On 1 2 OP I1 Input value 1 C 3 1 6 1 999 0 9999 0 0 0 1 2 OP O1 Output value 1 C 3 1 6 1 10 0 110 0 0 0 1 2 OP...

Page 139: ...0 1 110 0 5 0 1 OC K2 Limiting band override control ler 0 1 110 0 5 0 Con troller C 3 2 Feedforward control Default setting Setting 1 2 C 3 2 1 Link input variable SPE C3 2 1 0 1 2 0 Off 1 2 1 To in...

Page 140: ...R K5 K6 K7 K8 M 1 2 6 Controller 1 without DV 9999 0 9999 0 0 0 C 3 2 5 Transfer function for disturbance variables C 3 2 3 0 C 3 2 5 1 1 2 1 P behavior 1 2 2 D behavior 1 1 2 3 D behavior 2 1 2 4 D b...

Page 141: ...3 4 C 1 3 1 1 2 3 4 1 2 13 PV DV 2 C 1 1 1 1 2 3 4 C 1 3 1 1 2 3 4 1 2 14 Min PV DV C 1 1 1 1 2 3 4 C 1 3 1 1 2 3 4 1 2 15 Max PV DV C 1 1 1 1 2 3 4 C 1 3 1 1 2 3 4 1 2 16 PV SPE DV 3 C 1 1 1 1 2 3 4...

Page 142: ...9 Arithmetic operation output YPID C 3 2 3 3 C 3 2 9 0 1 2 0 Off 1 2 1 YPID B 1 2 2 YPID B 1 2 3 YPID B 1 2 4 YPID B Con troller C 3 3 Additional control functions Default setting Setting 1 2 C 3 3 1...

Page 143: ...igital input DI3 1 2 4 With digital input DI4 1 2 K9 Constant to increase decrease actual value 999 0 9999 0 0 0 C 3 3 7 Limit output in manual mode M 1 3 4 Controller 1 only C 3 3 7 1 1 2 0 Off 1 2 1...

Page 144: ...1 2 38 39 1 2 12 Auto confirm AO2 AO2 K1 O 2 1 1 2 38 39 1 2 13 Auto confirm AO3 AO3 K1 O 3 1 1 2 38 39 1 2 14 Auto confirm SO1 SO1 K1 O 4 1 1 2 38 39 1 2 15 Auto confirm SO2 SO2 K1 O 5 1 1 2 38 39 1...

Page 145: ...ore filter C 1 1 1 0 1 2 12 Input PV after function generation C 1 1 1 0 1 2 13 Actual value PV0 at comparator C 1 1 1 0 1 14 Actual ratio PVR M 1 2 6 1 2 15 Input SPE before filter C 1 2 1 0 1 2 16 I...

Page 146: ...1 2 5 Switching signal 1 2 6 Digital signal C 5 6 Row 5 C 5 6 0 1 2 0 Off 1 2 1 Output according to priority 1 2 2 Output AO1 O 1 1 0 1 2 3 Output AO2 O 2 1 0 1 2 4 Output AO3 O 3 1 0 1 2 5 Output SO...

Page 147: ...oint SPC C 2 1 2 2 1 2 33 Set point SP 1 2 34 Set point SP0 at comparator 1 35 Set point ratio SPR M 1 2 6 1 2 36 Error signal e 1 2 37 Digital outputs DO1 4 O 6 1 0 O 7 1 0 O 8 1 0 O 9 1 0 1 2 38 Dig...

Page 148: ...8 Input DV after function generation C 1 3 1 0 1 2 19 Input TR before filter C 1 4 1 0 1 2 20 Input TR after function generation C 1 4 1 0 1 2 22 Input FB before filter C 1 5 1 0 1 2 23 Input FB after...

Page 149: ...put master controller YM M 1 3 1 2 11 Input PV before filter C 1 1 1 0 1 2 12 Input PV after function generation C 1 1 1 0 1 2 13 Actual value PV0 at comparator C 1 1 1 0 1 14 Actual ratio PVR M 1 2 6...

Page 150: ...38 39 1 2 1 Numerical 1 2 2 Numerical inverted 1 2 3 Bar graph 1 2 4 Bar graph inverted 1 2 5 Switching signal 1 2 6 Digital signal C 6 5 Row 3 C 6 5 1 1 2 0 Off 1 2 1 Output according to priority 1...

Page 151: ...t SP4 C 2 1 1 4 1 2 30 Set point SPI 1 31 Set point SPM M 1 3 1 2 32 Set point SPC C 2 1 2 2 1 2 33 Set point SP 1 2 34 Set point SP0 at comparator 1 35 Set point ratio SPR M 1 2 6 1 2 36 Error signal...

Page 152: ...18 Input DV after function generation C 1 3 1 0 1 2 19 Input TR before filter C 1 4 1 0 1 2 20 Input TR after function generation C 1 4 1 0 1 2 22 Input FB before filter C 1 5 1 0 1 2 23 Input FB afte...

Page 153: ...put master controller YM M 1 3 1 2 11 Input PV before filter C 1 1 1 0 1 2 12 Input PV after function generation C 1 1 1 0 1 2 13 Actual value PV0 at comparator C 1 1 1 0 1 14 Actual ratio PVR M 1 2 6...

Page 154: ...38 Digital outputs DO5 7 2 39 Digital inputs DI1 4 1 2 40 Effective KP 1 2 41 Effective TN C 6 10 Row 5 representation C 6 9 0 C 6 10 1 C 6 10 5 if C 6 9 5 6 C 6 10 6 if C 6 9 37 38 39 1 2 1 Numerical...

Page 155: ...3 2 1 1 1C 3 2 3 1 16 1 Signal B 1C 3 2 3 0 17 1 Set point SP0 18 1 Error signal e 19 1 Abs error signal e 20 1 Set point ratio SPR M 1 2 6 21 1 Actual ratio PVR M 1 2 6 22 2 Input PV before filter M...

Page 156: ...0 110 0 100 0 O 1 3 Operating direction O 1 1 0 O 1 3 1 1 Increasing 2 Decreasing AO1 P1 Y value for AO1 AO1 MIN O 1 3 1 Y value for AO1 AO1 MAX O 1 3 2 10 0 110 0 0 0 The default value of AO1 P1 is...

Page 157: ...output signal O 1 5 1 3 4 5 6 7 0 1 100 0 1 0 AO1 GD2 Gradient for decreasing output signal O 1 5 2 3 8 9 10 11 0 1 100 0 1 0 AO1 TB2 Time base O 1 5 0 s min h s O 1 6 Constant output value 1 with DI...

Page 158: ...110 0 0 0 AO1 I6 Input value 6 O 1 9 1 9999 0 9999 0 0 0 AO1 O6 Output value 6 O 1 9 1 10 0 110 0 0 0 AO1 I7 Input value 7 O 1 9 1 9999 0 9999 0 100 0 AO1 O7 Output value 7 O 1 9 1 10 0 110 0 100 0 O...

Page 159: ...function generation M 1 3 4 5 6 2C 1 3 1 0 29 2 Input TR before filter M 1 3 4 5 6 2C 1 4 1 0 30 2 Input TR after function generation M 1 3 4 5 6 2C 1 4 1 0 31 2 Input FB before filter M 1 3 4 5 6 2C...

Page 160: ...2 4 0 0 Off 1 Start with DI1 2 Start with DI2 3 Start with DI3 4 Start with DI4 AO2 GD Gradient O 2 4 0 0 1 100 0 1 0 AO2 TB Time base O 2 4 0 s min h s AO2 ST Initial value O 2 4 0 10 0 110 0 0 0 O...

Page 161: ...minimum value 2 To maximum value O 2 9 Function generation O 2 1 0 O 2 9 0 0 Off 1 Setting as required 2 Equal percentage 3 Reverse equal percentage AO2 I1 Input value 1 O 2 9 1 9999 0 9999 0 0 0 AO2...

Page 162: ...Signal B 1C 3 2 3 0 17 1 Set point SP0 18 1 Error signal e 19 1 Abs error signal e 20 1 Set point ratio SPR M 1 2 6 21 1 Actual ratio PVR M 1 2 6 22 2 Input PV before filter M 1 3 4 5 6 2C 1 1 1 0 23...

Page 163: ...e for AO3 AO3 MAX O 3 3 2 10 0 110 0 0 0 The default value of AO3 P1 is the same as AO3 MIN If AO3 MIN is changed AO3 P1 is set to AO3 MIN AO3 P2 Y value for AO3 AO3 MAX O 3 3 1 Y value for AO3 AO3 MI...

Page 164: ...digital input DI1 2 With digital input DI2 3 With digital input DI3 4 With digital input DI4 AO3 K1 Constant output value 1 O 3 6 0 10 0 110 0 0 0 O 3 7 Constant output value 2 with DI man auto O 3 1...

Page 165: ...tting Setting O 4 1 Assign source O 4 1 0 0 Off 1 Controller 1 output Y 2 Controller 2 output Y M 1 3 4 5 6 38 Y1 Y2 SO1 KM 100 M 1 5 6 39 100 Y1 Y2 SO1 KM 100 M 1 5 6 SO1 KM Constant mixing operation...

Page 166: ...value for SO1 SO1 MAX O 4 3 1 Y value for SO1 SO1 MIN O 4 3 2 0 0 100 0 100 0 The default value of SO1 P2 is the same as SO1 MAX If SO1 MAX is changed SO1 P2 is set to SO1 MAX O 4 4 Output ramp O 4 1...

Page 167: ...2 O 4 9 1 10 0 110 0 0 0 SO1 I3 Input value 3 O 4 9 1 10 0 110 0 0 0 SO1 O3 Output value 3 O 4 9 1 10 0 110 0 0 0 SO1 I4 Input value 4 O 4 9 1 10 0 110 0 0 0 SO1 O4 Output value 4 O 4 9 1 10 0 110 0 0...

Page 168: ...Minimum on time signal O 5 2 3 4 5 6 0 1 100 0 1 0 SO2 TMIN Minimum on time signal O 5 2 5 6 0 1 100 0 1 0 SO2 TMAX Maximum on time signal O 5 2 3 4 5 6 0 1 100 0 SO2 TMAX Maximum on time signal O 5 2...

Page 169: ...O 5 6 0 10 0 110 0 0 0 O 5 7 Constant output value 2 with DI man auto O 5 1 0 O 5 7 0 0 Off 1 With digital input DI1 2 With digital input DI2 3 With digital input DI3 4 With digital input DI4 SO2 K2...

Page 170: ...Setting O 6 1 Assign function O 6 1 0 0 Off 1 Limit relay Controller 1 2 Limit relay Controller 2 M 1 3 4 5 6 3 With digital input DI1 4 With digital input DI2 5 With digital input DI3 6 With digital...

Page 171: ...110 00 110 00 O 6 2 11 0 00 110 00 O 6 2 12 13 14 15 16 10 00 110 00 DO1 HYS Hysteresis 0 00 9999 00 0 50 O 6 2 10 11 12 13 14 15 16 0 00 110 00 O 6 4 Inverting O 6 1 0 O 6 4 0 0 Off 1 On O 6 5 Stora...

Page 172: ...1 Abs error signal e 12 Output AO1 O 1 1 0 13 Output AO2 O 2 1 0 14 Output AO3 O 3 1 0 15 Output SO1 O 4 1 0 16 Output SO2 O 5 1 0 17 Actual ratio PVR M 1 2 6 Controller 1 O 7 1 1 2 18 Difference PV 1...

Page 173: ...h digital input DI4 7 With digital output DO5 O 10 1 5 8 With digital output DO6 O 11 1 5 O 8 2 Assign signal O 8 1 0 O 8 2 0 0 Off 1 Input PV C 1 1 1 0 2 Input SPE C 1 2 1 0 3 Input DV C 1 3 1 0 4 In...

Page 174: ...11 12 13 14 15 16 0 00 110 00 O 8 4 Inverting O 8 1 0 O 8 4 0 0 Off 1 On O 8 5 Storage O 8 1 0 O 8 5 0 0 Off 1 Reset with DI1 2 Reset with DI2 3 Reset with DI3 4 Reset with DI4 O 9 Digital output DO4...

Page 175: ...1 0 16 Output SO2 O 5 1 0 17 Actual ratio PVR M 1 2 6 Controller 1 O 9 1 1 18 Difference PV 1 PV 2 M 1 3 4 5 6 C 1 1 1 0 O 9 1 1 2 O 9 3 Switching function O 9 2 0 O 9 3 0 0 Off 1 Signal under limit...

Page 176: ...3 0 12 2 Automatic mode M 1 3 4 5 6 13 2 Manual mode M 1 3 4 5 6 14 2 External set point active M 1 3 4 5 6 2C 2 1 2 0 15 2 External output value active M 1 3 4 5 6 2C 3 3 3 0 16 Three step SO1 instea...

Page 177: ...mode M 1 3 4 5 6 13 2 Manual mode M 1 3 4 5 6 14 2 External set point active M 1 3 4 5 6 2C 2 1 2 0 15 2 External output value active M 1 3 4 5 6 2C 3 3 3 0 16 Three step SO1 instead of DO2 O 4 1 1 2...

Page 178: ...D 1 1 1 1 9999 s 60 s D 2 RS 232 interface Default setting Setting D 2 1 Protocol D 2 1 1 0 Off 1 Automatic 9600 8 N 1 2 SSP 9600 8 N 1 3 Modbus RTU STN Station number D 2 1 3 1 255 1 BITRATE Transmi...

Page 179: ...General settings A 1 Sprache Language Default setting Setting A 1 1 Auswahl Selection 1 German 2 English 3 Fran ais A 2 Status reading Default setting Setting A 2 1 Left display A 2 1 1 0 Off A 2 2 0...

Page 180: ...efault setting Setting A 5 1 Ripple filter for AI A 5 1 1 1 50 Hz 2 60 Hz A 20 User calibration Default setting Setting A 20 1 Analog input AI1 A 20 1 1 Current zero 4 mA I 1 1 1 A 20 1 2 Current end...

Page 181: ...A 20 3 2 Current end 20 mA I 3 1 1 A 20 3 3 Current zero 0 mA I 3 1 2 A 20 3 4 Current end 20 mA I 3 1 2 A 20 3 5 Voltage zero 0 V I 3 1 3 A 20 3 6 Voltage end 10 V I 3 1 3 A 20 3 7 Voltage zero 2 V...

Page 182: ...tput AO2 A 20 6 1 Current zero 0 mA O 2 2 2 4 mA O 2 2 1 A 20 6 2 Current end 20 mA O 2 2 1 2 A 20 6 3 Voltage zero 0 V O 2 2 3 2 V O 2 2 4 A 20 6 4 Voltage end 10 V O 2 2 3 4 A20 7 Analog output AO3...

Page 183: ...of charge u www samsongroup com SERVICE SUPPORT Downloads TROVIS VIEW RS 232 USB interface board Order no 1400 9917 RS 485 USB interface board Order no 1400 9918 USB cable 2 m with type A and 5 pin m...

Page 184: ...r after sales service at aftersalesservice samsongroup com Addresses of SAMSON AG and its subsid iaries The addresses of SAMSON its subsidiaries representatives and service facilities worldwide can be...

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Page 186: ...2022 10 12 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 6495 2 EN...

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