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Samson Media 7 5007-1, Mounting And Operating Instructions

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Samson Media 7 5007-1 Mounting And Operating Instructions Download Page 124

2021-03-10

 · 

Engl

ish

SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
[email protected] · www.samsongroup.com

EB 9510 EN

Summary of Contents for Media 7 5007-1

Page 1: ...Translation of original instructions EB 9510 EN Firmware version 1 03 11 Edition January 2021 Media 7 Differential Pressure Meter Type 5007 1 with remote data transmission...

Page 2: ...If you have any questions about these instructions contact SAMSON s After sales Service aftersalesservice samsongroup com Documents relating to the device such as the mounting and operating instructi...

Page 3: ...ols 3 4 3 4 Optional additional function 3 6 3 4 1 Option modules 3 6 3 4 2 GSM module 3 6 3 4 3 Power supply unit with standby power supply SPS 3 6 3 5 Technical data 3 8 3 6 Dimensions in mm 3 13 3...

Page 4: ...rating the pressure sensor 7 8 8 Operation 8 1 8 1 Differential pressure measurement 8 2 8 2 Liquid level measurement 8 2 8 2 1 Density calculation in the tank approximation method 0 1 8 3 8 3 Remote...

Page 5: ...9510 EN 14 Disposal 14 1 15 Certificates 15 1 16 Annex A configuration instructions 16 1 17 Annex B 17 1 17 1 Accessories 17 1 17 1 1 Valve block 17 1 17 1 2 Further accessories 17 1 17 2 After sales...

Page 6: ...6 EB 9510 EN...

Page 7: ...her applications or conditions than specified contact SAMSON SAMSON does not assume any liability for damage resulting from the failure to use the de vice for its intended purpose or for damage caused...

Page 8: ...ual hazards To avoid personal injury or property damage operators and operating personnel must pre vent hazards that could be caused in the device by the process medium and operating pres sure by taki...

Page 9: ...n EAC marking fulfill the following requirements of the Regulations Type 5007 1 TR CU 020 2011 See the Certificates section for the declarations of conformity and EAC certificates Referenced documenta...

Page 10: ...ention regulations that apply in the country of use EN 60079 14 applies in Europe Do not connect the electrical supply before mounting is completed and any unused cable entries have been sealed Instal...

Page 11: ...n applications The differential pressure meter is frequently used for oxygen service or applications with cryogenic gases see the Markings on the device section Oxygen is a hazardous substance which r...

Page 12: ...the plant sections concerned and the dp cell if possible Wear protective clothing safety gloves and eye protection Risk of personal injury due to process medium escaping from a damaged dp cell The lon...

Page 13: ...o incorrect mounting position Mount the device in the upright position only Risk of damage to components for optional additional functions due to incorrect handling during installation To tailor the d...

Page 14: ...1 8 EB 9510 EN...

Page 15: ...ge 2 Electric power supply 3 Pressure sensor yes no 1 4 Model number 5 Firmware version 6 Configuration ID 7 Serial number 2 8 Type of protection for explosion protected devices 9 Temperature limits i...

Page 16: ...rsion only Var ID Serial no Nominal range mbar 6 12 7 13 5007 dp cell IMEI 5007 Option module GSM Firmware Model Activation Code 4 15 16 14 5 GSM module 5007 1 Module 10 8 1 11 Option module 2 2 Label...

Page 17: ...nces Italian French and Spanish added as menu and display language Restricted offline configuration of options Default setting of write protection data transmission module changed inactive Zero and sp...

Page 18: ...1 2 1 Energy supply Two wire 0 Power supply unit 24 to 36 V DC 1 Power supply unit 100 to 230 V AC 2 Option module slot 1 Without 0 AO Analog output 5 AI Analog input 4 AIA Analog input active 6 Optio...

Page 19: ...ion Version for cryogenic gases according to DIN EN ISO 23280 packed in plastic bags free of oil and grease according to company standard WN 1 34 2 Sheets 1 and 1 1 1 1 Version for oxygen according to...

Page 20: ...2 6 EB 9510 EN...

Page 21: ...he differential pressure meter and allow us ers to navigate within the menu on the dis play The modular design of the differential pres sure meter allows it to be tailored to meet specific requirement...

Page 22: ...l interface 8 IA 4 to 20 mA 1 3 2 4 5 6 p2 p1 EEPROM C 8 7 P P Fig 3 1 Media 7 Block diagram of two wire version 1 dp cell 2 Microcontroller 3 Data memory 4 Operating keys 5 24 V power supply unit 6 D...

Page 23: ...eration 1 dp cell 2 Microcontroller 3 Data memory 4 Operating keys 5 230 V power supply unit 6 Display 7 Serial interface 8 UB 100 to 230 V 9 GSM module 1 3 2 4 5 6 p2 p1 EEPROM C 8 7 P P GSM 9 Fig 3...

Page 24: ...ion certificate of the Type 5007 1 1xx0 device 3 2 2 24 V version Type 5007 1 xxx1 The 24 V version has a wider ambient temperature range Due to a more pow erful input signal it has additional func ti...

Page 25: ...EB 9510 EN 3 5 Design and principle of operation 1 6 8 7 2 3 4 5 9 12 12 11 10 12 12 13 14 Fig 3 4 Operating controls...

Page 26: ...log input active The AIA Analog input active option module accepts 4 to 20 mA signals from filling level or pressure sensors of exter nal equipment This module works actively and has a 12 V output to...

Page 27: ...ia 7 with integrated GSM module 1 Mobile phone network GPRS 2 1 GSM Global System for Mobile Communication protocol currently used in mobile networks to transfer digital data A SIM card of a mobile ph...

Page 28: ...age temperature 40 to approx 80 C Operating temperature Two wire version 20 to approx 70 C 1 24 V version 40 to 70 C 230 V version 20 to approx 70 C 1 Measuring range in mbar 0 to 160 0 to 600 0 to 16...

Page 29: ...tection IP 67 according to IEC 60529 VDE 470 Part 1 2014 09 Explosion protection Type of protection ATEX IECEx Ex ia IIB T4 Gb Devices with a CE marking fulfill the requirements of Directive 2014 34 E...

Page 30: ...4 W Version Reverse polarity protection 230 V version 5007 1 0002 Input voltage 100 to 230 V 50 Hz 100 to 110 V 60 Hz Output voltage 14 V DC Power max 10 W Table 3 3 Optional additional functions AO A...

Page 31: ...limit 38 V DC 30 V AC GSM module for remote data transmission GSM frequency E GSM 850 900 1800 1900 MHz Power output Class 4 2 W with 850 900 MHz Class 1 1 W with 1800 1900 MHz Antenna connection SMA...

Page 32: ...and indicating unit Housing UV stabilized polycarbonate Screws housing Corrosion resistant steel Cover transparent UV stabilized polycarbonate Screw fastenings cover Corrosion resistant steel Cable gl...

Page 33: ...EB 9510 EN 3 13 Design and principle of operation 3 6 Dimensions in mm 29 37 31 80 43 134 113 117 182 53 36 31 60 83 176 18 21 20 14 25 102 2x G 3 8 ISO 288...

Page 34: ...3 14 EB 9510 EN Design and principle of operation 3 6 1 Dimensions for mounting mm 168 283 396 281 21 158 30 52 30 8 5 M8 Dimensions with opened cover Drill pattern for wall panel mounting...

Page 35: ...llation of the differ ential pressure meter Dispose and recycle the packaging of the differential pressure meter in accordance with the local regulations Keep the packaging of the modules for their in...

Page 36: ...t the differential pressure meter against moisture and dirt Make sure that the ambient air is free of acids or other corrosive media Do not place any objects on the differen tial pressure meter Observ...

Page 37: ...al pressure meter seen from the position of operating person nel Plant operators must ensure that after instal lation of the differential pressure meter the operating personnel can perform all neces s...

Page 38: ...3 3 6 Place on the cover and make sure that the inserted option modules are seated in the openings intended for them in the cover 7 Fasten the cover b Setting up when the differential pressure meter...

Page 39: ...ue to hot or cold components and pipelines Prior to performing any work on the differential pressure meter allow components and pipelines to cool down or warm up to the ambient temperature Wear protec...

Page 40: ...d correctly Refer to Table 5 1 for the permissible combination of slots when an AO Ana log output option module is used 2 If necessary break open the openings for the terminals in the cover by pressin...

Page 41: ...EB 9510 EN 5 5 Installation Cover Option module Use a TORX T10 screwdriver Fig 5 2 Inserting option modules...

Page 42: ...ushing Mounting the cable and antenna 1 Remove the stopper in the housing 1 2 Place the O ring 5 on the SMA bushing 6 and push it into the groove intended for it 3 Guide the SMA bushing 6 with O ring...

Page 43: ...ation 2 3 4 5 6 7 1 8 1 Housing 2 Right angle antenna 3 Nut 4 Toothed lock washer 5 O ring 6 SMA bushing 7 Male connector 8 Female connector 9 Fastening screw 9 Use a TORX T10 screwdriver Fig 5 3 Inst...

Page 44: ...er supply is available A lithium battery allows the device to run for approx seven days To continue to supply the power supply unit with power after a power failure we recom mend using a battery with...

Page 45: ...EB 9510 EN 5 9 Installation Use a TORX T10 screwdriver Observe the correct polarity when inserting the battery Cover 1 5 V battery Fig 5 4 Inserting the 1 5 V battery...

Page 46: ...lve block see Fig 5 6 2 Mounting material for pipe and wall mounting as accessories u T 9555 Drill pattern for wall panel mounting see Fig 5 5 Additional points that apply concerning in stallation Mou...

Page 47: ...4 1 M8 tapped hole 2 Through hole for M8 screw 3 Screw fitting for measuring line dp cell 4 Screw fitting for measuring line valve block 5 Screw plug 5 5 Fig 5 6 Fastening holes and measuring line con...

Page 48: ...on of the power supply Upon installation of the electric cables you are required to observe the regula tions concerning low voltage installations according to DIN VDE 0100 as well as the regulations o...

Page 49: ...intrinsi cally safe circuits Use cable glands with M16x1 5 thread whose diameter and shape have been approved by the manufacturer for the cable used Seal cable entries left unused with plugs The cabl...

Page 50: ...ed internally at the factory Two wire version 31 32 PE 24 V version PE 24 V DC 230 V version L N PE to 230 V AC 100 V AC 31 32 AO Analog output 11 12 AI Analog input 19 20 AIA Analog input active Opti...

Page 51: ...Fig 6 1 Operating controls of Media 7 Examples for the operation of the differential pressure meter are described in section 6 3 6 1 Capacitive keys The capacitive keys for on site operation are loca...

Page 52: ...2 Filling level in 3 Liquid level reading in the selected unit 4 Tank pressure in the selected unit 5 Animated filling level with filling limits 1 and 2 6 Device status see the Malfunctions section 7...

Page 53: ...ifferential pressure meter and to changing the parameters Description of the operating controls see Fig 6 1 Example 1 changing the language 1 Press key in start screen to go to the main menu 2 Select...

Page 54: ...confirm with key 5 Select Medium selection 2 2 2 1 with or key and confirm with key 6 Press key and select the required medium with or key 7 Press key to confirm the setting The medium has been chang...

Page 55: ...Press key in start screen to go to the main menu 2 Select Device settings 2 with or key and confirm with key 3 Select General 2 1 with or key and confirm with key 4 Select Pressure sensor 2 1 5 with o...

Page 56: ...jumps to the first of maximum 15 characters 6 Move the cursor to the position you want to change with or key and activate it with key Select a letter number or special character with or key from the...

Page 57: ...must free of oil and grease when the device is used to measure oxygen Additional conditions include Gaseous oxygen process medium Temperature max 60 C Oxygen pressure max 30 bar When the device is use...

Page 58: ...f 6 set the minimum differential pressure p0 1 Select the required digit within the number with or key Press key to confirm the selected digit 2 Select the required number with or key Press key to con...

Page 59: ...nu by selecting menu item 1 5 Specialist user level only 7 1 1 Option module wizard If option modules are installed the option module wizard automatically starts during first start up after completion...

Page 60: ...art screen to go to the main menu 2 Select Start up 1 with or key and confirm with key 3 Select User level 1 2 with or key and confirm with key 4 Press key and select Specialist with or key 5 Press ke...

Page 61: ...r 60 Hz with or key 5 Press key to confirm the setting 7 4 Calibrating the differential pressure c Zero of the differential pressure We recommend performing a zero calibration of the differential pres...

Page 62: ...y 3 Select Zero point of differential pressure 1 6 with or key and confirm with key The current values for differential pressure zero and maximum differential pressure p100 are displayed 4 Press key t...

Page 63: ...feren tial pressure p100 in mbar for the gas type and the predefined reference height total height or gauge pipe How to proceed The user level must be set to Specialist for the measuring range calibra...

Page 64: ...alue span Adjusting the measuring range span 1 Press key in start screen to go to the main menu 2 Select Start up 1 with or key and confirm with key 3 Select Differential pressure span 1 7 with or key...

Page 65: ...ssure gauge Before performing a zero calibration a pressure sensor span set beforehand must be reset Preparing zero calibration To perform a zero calibration 0 bar must be applied to the low pressure...

Page 66: ...nt of pressure sensor 1 8 with or key and confirm with key 8 Select Set zero with or key and confirm with key The current values for measured value and zero are displayed 9 Press key to set zero After...

Page 67: ...pressure e g 10 bar with or key and confirm with key 4 Press to exit the Pressure span reference 1 9 parameter 5 Select Pressure sensor span 1 10 with or key and confirm with key The current values f...

Page 68: ...7 12 EB 9510 EN...

Page 69: ...aping from a damaged dp cell Only use process media which accord ing to their properties are compatible with the materials used in the device Observe the material numbers listed in the technical data...

Page 70: ...ress key and select differential pressure or filling level with or key 5 Press key to confirm the setting 8 1 Differential pressure measurement Two absolute pressures p1 and p2 are compared for the di...

Page 71: ...n height K can be as large as required depending on the condi tions in the plant h H z h H h K H Y Diagram 1 Diagram 2 Diagram 3 h Measured height H Measuring range z Additional height K Compensation...

Page 72: ...liquid or gas with the momentary medium density The momentary density of the medium is calculated from its boiling curve The gas columns in the high pressure and low pressure pipes reduce the differe...

Page 73: ...on can only be used when a GSM module is installed To use remote data transmission SAMSON creates a user account for each customer in the SAM TANK MANAGEMENT web interface All devices are added to the...

Page 74: ...15 82 dBm Poor quality Red LED 2x green LEDs R G G 21 70 dBm Fair quality Red LED 3x green LEDs R G G G 21 70 dBm Good quality 1 CSQ Cell Signal Quality parameter to indicate the signal strength sign...

Page 75: ...10 EN 8 7 Operation If the signal is poor in the location where the device is installed an external mobile network antenna with SMA connection commonly available mobile network accessories can be used...

Page 76: ...8 8 EB 9510 EN...

Page 77: ...EC 60079 14 who has undergone spe cial training or instructions or who is au thorized to work on explosion protected devices in hazardous areas Risk of fatal injury as a result of electro static disch...

Page 78: ...ts MSDS of the process media Risk of burn injuries due to hot or cold components and pipelines Prior to performing any work on the differential pressure meter allow components and pipelines to cool do...

Page 79: ...entered Re enter tank data only possible in TROVIS VIEW 204 AMR temperature sensor The temperature sensor has failed Reset error message Contact SAMSON s After sales Service when this error reoccurs...

Page 80: ...ssary Contact SAMSON s After sales Service 302 Option not recognized The current firmware of the device does not support the option A firmware update is necessary The option is defective Contact SAMSO...

Page 81: ...60079 14 who has undergone spe cial training or instructions or who is au thorized to work on explosion protected devices in hazardous areas Risk of fatal injury as a result of electro static dischar...

Page 82: ...MSON before it left the factory The product warranty becomes void if service or repair work not described in these instructions is performed without prior agreement by SAMSON s After sales Service Onl...

Page 83: ...not be put back into operation in hazardous areas until a qualified inspector or the manufacturer has tested it Maintenance calibration and work on equipment Interconnection with intrinsically safe c...

Page 84: ...ean any inscriptions that are covered with dirt and are illegible Check the differential pressure meter to ensure it is mounted properly Tighten the any loose mounting screws Check the measuring lines...

Page 85: ...intenance of the differential pressure meter must only performed by personnel with qualifications according to Clause 4 5 of IEC 60079 14 who has undergone special training or instructions or who is a...

Page 86: ...protective clothing and safety gloves To decommission the differential pressure meter before removing it proceed as fol lows 1 Isolate measuring lines When a valve block is used 2 Close the shut off v...

Page 87: ...t temperature Wear protective clothing and safety gloves Electrostatic discharge will damage the installed modules Observe the ESD requirements according to IEC 61340 5 1 12 1 Removing the option modu...

Page 88: ...nto operation see the Start up and con figuration section 12 3 Removing the differential pressure meter 1 Put the differential pressure meter out of operation see the Decommissioning section 2 Remove...

Page 89: ...ponsibility that the devices are handled to meet all requirements stipulated by VBG 62 or similar regulations until they are handed over to the manufacturer Otherwise SAMSON does not accept any respon...

Page 90: ...13 2 EB 9510 EN...

Page 91: ...electrical and electronic equipment WEEE reg no DE 62194439 Do not dispose of components lubricants and hazardous substances together with your other household waste Check whether a battery is insert...

Page 92: ...14 2 EB 9510 EN...

Page 93: ...5007 1 121 EAC certificate for Type 5007 EU type examination certificate for Type 5007 1 110 and Type 5007 1 120 IECEx certificate for Type 5007 1 111 and Type 5007 1 121 The certificates shown were...

Page 94: ...d bit Media 7 Typ Type Type 5007 1 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is...

Page 95: ...abli selon le certificat CE d essais sur chantillons KIWA 17ATEX0041 X mis par KIWA Nederland B V Wilmersdorf 50 P O Box 137 7300 AC Apeldoorn Benannte Stelle Notified Body Organisme notifi 0620 wird...

Page 96: ...lle et de d bit Media 7 Typ Type Type 5007 1 GSM wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation l...

Page 97: ...EB 9510 EN 15 5...

Page 98: ...15 6 EB 9510 EN...

Page 99: ...EB 9510 EN 15 7...

Page 100: ...15 8 EB 9510 EN...

Page 101: ...EB 9510 EN 15 9...

Page 102: ...15 10 EB 9510 EN...

Page 103: ...le after the differential pressure meter has been disconnected from the input voltage and the device is still powered by the internal uninterruptible power supply User level 1 2 Select user level Main...

Page 104: ...14 The local power line frequency must be entered to be able to properly filter out any disturbances which are transmitted over ground wires or external power supply units 50 Hz default 60 Hz Start te...

Page 105: ...N maximum tank content in or SCN tank content up to overflow gauge pipe reading on the display No default Yes Hazard warning for filling limit 2 1 7 Select filling limit to be indicated on the display...

Page 106: ...ter which the user level is to be reset if no settings are entered 0 to 60 min default 15 min Filling level mode 2 2 Tank 2 2 1 Perform tank data settings menu items 2 2 1 x in TROVIS VIEW software u...

Page 107: ...anged Medium identifier 2 2 2 x Enter text max 11 characters to identify the medium If the medium identifier is changed the name of the previously selected memory space is also changed with it Enter c...

Page 108: ...ng options are available Ar O2 N2 CO2 CH4 C2H4 LNG Unknown The density is calculated based on the medium set for these parameters even if another medium has been selected for the Memory space 2 2 2 1...

Page 109: ...ulate densities 2 2 2 x parameter set to Manual and Medium for density correction 2 2 2 x parameter is set to Unknown 0 to 30000 kg m Further parameters exist in TROVIS VIEW see u EB 9510 2 Differenti...

Page 110: ...s 2 4 x 2 Reading of the current status of the option module No module inserted Module not permissible in this setup Module unknown Module active Name 2 4 x 3 Enter a name max 15 characters for identi...

Page 111: ...he analog output is assigned to the tank pressure 0 to 60 bar based on 20 mA Signal of analog output 2 4 x 11 Reading of the applied signal in Start test 2 4 x 34 Executable function two wire test sig...

Page 112: ...range value 2 4 x 17 Determine the upper limit of the measuring range at 20 mA depending on the selected unit Event Broken cable 2 4 x 18 Activates or deactivates the event for a detected cable breaka...

Page 113: ...n contact Limit 2 4 x 26 Setting limit 2 The limit is set in the selected unit when the Signal source 2 4 x 12 parameter is set to Pressure or Temperature Limit 2 4 x 27 Setting limit 2 The limit is s...

Page 114: ...tion Set zero sets zero to 0 The following values are displayed under the Set zero function 1 Measured value of the analog input in 2 Currently adjusted zero in 3 Measured value of the analog input in...

Page 115: ...ent differential pressure in Filling level 3 3 Reading of the current filling level in the selected unit Pressure sensor 3 4 Reading of the tank pressure measured by the pressure sensor Differential p...

Page 116: ...iquid density 3 30 Liquid density reading in kg m Gas density in tank 3 31 Reading of the gas density in tank in kg m Gas density in low pressure pipe 3 32 Reading of the gas density in the low pressu...

Page 117: ...ure drop 4 1 17 Condensed state E3 4 1 18 301 Power supply unit 4 1 19 302 Option not recognized 4 1 20 303 Option module combination invalid 4 1 21 Fault alarm output 4 2 Fault alarm output 4 2 1 Det...

Page 118: ...ice temperature is above the adjusted limit an error message is generated and displayed The status changes to Out of specification 10 to 70 C default 60 C Min temperature inside device 4 4 3 Activate...

Page 119: ...ressure events 4 6 Filling limit alarm SCN 4 6 1 Activate deactivate the permissible filling level ON OFF default Pre alarm 4 6 2 Activate deactivate the pre alarm when the filling level falls below t...

Page 120: ...4 Activate deactivate limit 2 ON default OFF Mode 4 7 5 An upper pressure limit can be determined with Max contact and a lower pressure limit with Min contact Max contact default Min contact Limit 4 7...

Page 121: ...e without disturbing the running process Lead seal holes Details on the valve block see accessories for the Media Series u T 9555 17 1 2 Further accessories A list of available accessories for the Med...

Page 122: ...2 EB 9510 EN Annex B Pressure gauge connection Connection for measuring lines Lead seal holes Equalizing valve Test connection Shut off valve Shut off valve Fig 17 1 Media 7 Valve block in mounted sta...

Page 123: ......

Page 124: ...2021 03 10 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 9510 EN...

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