Saeco Cristallo 600 EVO Use And Maintenance Download Page 94

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English

11.3

Non-scheduled maintenance

The vending machine is equipped with an assembly plate
containing most of the vending machine components (Coffee
grinder, Gear motor, Mixer, Instant product motors, Pump,
Turbine and De-humidifier).

To access one of these components, remove the instant product
and coffee containers and loosen the four fastening screws.

Fixing screws

Pull the plate upwards and tilt it forwards. It is now
possible to access all the plate

Remove the coffee ground
channel before turning the
surface (see section "Cleaning
the Coffee Brew Group").

It is possible to access the boiler
without reclining the plate, by
loosening the two screws that
fasten the support plate.

SCREW

Summary of Contents for Cristallo 600 EVO

Page 1: ...Vending Machine UK WARNING This instruction manual is intended exclusively for specialized personnel USE AND MAINTENANCE...

Page 2: ...RTS CRISTALLO 400 EVO MAIN PARTS 1 Door lock 2 Display 3 Coin slot 4 Coin return button 5 Product keypad 6 Dispensing outlet door 7 Coin return slot 8 Power cord socket 9 Water connection coupling 46...

Page 3: ...5 CPU card 13 Container 1 2 instant products 26 Cup dispenser 14 Coffee bean container 27 Stirrer dispenser 15 Coffee grinder 28 Sugar container 16 Mixer 29 Change giving coiner support 17 Instants op...

Page 4: ...e giving coiner support 16 Mixer 30 Dispensing outlet 17 Instants opening 31 Coin return duct 18 Spiral mixer 32 Coin box set 19 Gran Gusto Brew Group 33 Sugar opening 20 Drip Tray 34 Chute 21 Dispens...

Page 5: ...34 Chute 21 Dispensing arm 37 Container 4 instant products 23 Fluid discharge tank 38 Container 3 instant products 24 Collecting tray 39 Container 2 instant products 25 CPU card 40 Container 1 instan...

Page 6: ...ISTALLO 600 EVO MAIN PARTS 1 Door lock 2 Display 3 Coin slot 4 Coin return button 5 Product keypad 6 Dispensing outlet door 7 Coin return slot 8 Power cord socket 9 Water connection coupling 46 Instru...

Page 7: ...products 25 CPU card 13 Container 1 2 instant products 26 Cup dispenser 14 Coffee bean container 27 Stirrer dispenser 15 Coffee grinder 28 Sugar container 16 Mixer 29 Change giving coiner support 17 I...

Page 8: ...r 29 Change giving coiner support 16 Mixer 30 Dispensing outlet 17 Instants opening 31 Coin return duct 18 Spiral mixer 32 Coin box set 19 Gran Gusto Brew Group 33 Sugar opening 20 Drip Tray 34 Chute...

Page 9: ...1 2 instant products 27 Stirrer dispenser 14 Coffee bean container 28 Sugar container 15 Coffee grinder 29 Change giving coiner support 16 Mixer 30 Dispensing outlet 17 Instants opening 31 Coin return...

Page 10: ...y 34 Chute 21 Dispensing arm 37 Container 4 instant products 23 Fluid discharge tank 38 Container 3 instant products 24 Collecting tray 39 Container 2 instant products 25 CPU card 40 Container 1 insta...

Page 11: ...ine The appliance is only to be installed in locations where its use and maintenance is restricted to trained personnel This appliance can be used by children aged from 8 years and above and persons w...

Page 12: ...arly qualified persons in order to avoid a hazard Connect the vending machine to drinking water mains with pressure between 0 15 MPA and 0 8 MPA 1 5 and 8 bar see data on the label Access to the servi...

Page 13: ...PLAY 37 7 2 KEYPAD 37 7 3 KEY DESCRIPTION IN STANDARD OPERATION MODE 37 7 4 CPU CARD KEYS 38 7 5 5 BUTTON KEYPAD 38 8 SUPPLY AND STARTING UP 39 8 1 CONTAINER CONFIGURATION 39 8 2 INSTANT PRODUCT SUPPL...

Page 14: ...achine Always refer to this publication before carrying out any operation Manufacturer SAECO Vending S p A Localit Casona 1066 40041 Gaggio Montano Bologna Italy This publication should be kept carefu...

Page 15: ...eping the vending machine in good working order Recommended solutions Indicates alternative procedures that make the programming and or maintenance operations quicker User Indicates the user of the ve...

Page 16: ...upply Operator provided that the Maintenance Technician bears full responsibility for all work carried out This manual is an integral part of the machine and must be always read carefully before perfo...

Page 17: ...wing data can be found on the plate name of Manufacturer marks of compliance model serial number year and month of manufacture supply voltage V supply frequency Hz electrical power consumption W It is...

Page 18: ...see data plate Power cord length 1600 mm Water mains connection 3 4 Gas type Water mains pressure see data plate A Weighted sound pressure level less than 70 dB PR Dataplateshowingminimumandmaximumwa...

Page 19: ...length 1600 mm Water mains connection 3 4 Gas type Water mains pressure see data plate A Weighted sound pressure level less than 70 dB PR Dataplateshowingminimumandmaximumwatersupply pressure Containe...

Page 20: ...jets to clean the vending machine connect the appliance to the mains using multi sockets or adapters It is compulsory to check the electrical power line for conformity use original spare parts read t...

Page 21: ...dicated as being the duties of the Maintenance Technician in this publication Maintenance Technician The Maintenance Technician is the only person authorized to intervene andstartprogrammingprocedures...

Page 22: ...dy started it continues up to the end of the cycle Risk of scalding if hands are placed inside the outlet during brewing It is forbidden to open the door and take out the cup or put hands inside the o...

Page 23: ...English 4 23 Before brewing another beverage check that the previous one has been taken out and that the cup support is empty...

Page 24: ...hine overturning or laying the vending machine flat during transport and handling shaking the vending machine lifting the vending machine with ropes or cranes leaving the vending machine exposed to th...

Page 25: ...floor must NOT have a gradient of more than 2 The vending machine must be installed on a flat surface If the vending machine needs to be positioned close to a wall it is necessary to leave a space of...

Page 26: ...ly Take the key from the dispensing outlet Insert the key into the lock turn clockwise and open the door From the discharge tank take out the accessory packet containing the following items 4 feet 1 k...

Page 27: ...s inserted in the hole To substitute the 90 mm stirrers with those of 105 mm or 115 mm proceedasfollows Unfastenthetwoscrewsfixingthestirrerguide Move the stirrer guide into the hole corresponding to...

Page 28: ...or the right ones Left labels Right labels Insert the product labels in the keypad panel Check the exact position of the labels against the selection key To make different labels from the ones provide...

Page 29: ...English 6 29 Standard product configuration Cristallo 400 EVO Espresso Version 4 instant products Cristallo 600 EVO Espresso Version 4 instant products...

Page 30: ...English 6 30 Standard product configuration Cristallo 400 EVO Espresso Version 5 instant products Cristallo 600 EVO Espresso Version 5 instant products...

Page 31: ...English 6 31 Standard product configuration Cristallo 400 EVO Capsule Version 4 instant products Cristallo 600 EVO Capsule Version 4 instant products...

Page 32: ...English 6 32 Standard product configuration Cristallo 600 EVO T T T Version 5 instant products...

Page 33: ...ons as described in section Coffee ground bag assembly 6 7 Connection to serial port The connector on the CPU board and an interface kit can be used to connect the vending machine to a personal comput...

Page 34: ...bility for any damage to the vending machine to property and or injury to persons caused by the installation of the payment system The responsibility falls to the person who carried out the installati...

Page 35: ...e sets supplied with the appliance are to be used and that old hose sets should not be reused 6 10 Connection to the electric network The Maintenance Technician who is responsible for the installation...

Page 36: ...English 6 36 Donotuseadaptersormulti sockets Make sure that the electrical plug is easily accessible even after installing the machine...

Page 37: ...he quantity of sugar in the selected beverage Press the key before selecting the beverage The preselection remains active for 8 seconds 7 3 2 Key Sugar Quantity Decreases the quantity of sugar in the...

Page 38: ...ey 4 Reset Machine error reset activates the reset procedure for selection errors when snack slaves are present Button 5 CUP FOOD CHECK and SNACK SUPPLY Machine without snack slaves Enables the dispen...

Page 39: ...00EVO capsules Cristallo 600EVO capsules Cristallo 600 EVO T T T Container1 Tea Tea Tea Tea Container2 Milk Milk Milk Milk Container3 Hot Chocolate Hot Chocolate Hot Chocolate Hot Chocolate Container4...

Page 40: ...he container with sugar Close the container cover 8 4 Coffee bean supply Remove the container cover Put coffee beans into the container Replace the cover on the container 8 5 Capsule refill Loosen the...

Page 41: ...he vending machine is delivered with standard calibration values set by the manufacturer The quantity of coffee powder is set to 7 0 gr Dose calibration can be performed by means of two calibration le...

Page 42: ...for automatic vending without imperfections and conforming to the dimensions indicated in Technical Specifications Remove the metal counterweight from the stirrer guides Introduce the stirrers with t...

Page 43: ...ingposition if necessary also the cup release motor the cup holder and the stirrer sugardispenserwillbeactivated Instantproductsandcoffeeboilersarerefilledalsoduringtheinitialisation phase When the in...

Page 44: ...are a chlorine based anti bacterial cleaning solution these products can be purchased at the chemist s following the concentrations indicated by the product instructions Remove all the product contain...

Page 45: ...ollowing programming or maintenance level It is also possible to modify or confirm the values set in the entries of the programming or maintenance menus c Key CANCEL By pressing this key it is possibl...

Page 46: ...enu is entered directly If a password was assigned to the vending machine to enable the programming menu the message PASSWORD 000000 will appear on the display with a flashing cursor on the first digi...

Page 47: ...le beverage 1 18 2 Enable Mult bev 1 18 3 Free 1 19 Enable reset 1 20 Buttons 1 20 1 Button P3 1 21 Set 1 Pre Selection 1 22 Set 2 Pre Selection 1 23 Programmable texts 1 23 1 Dispensing 1 23 2 Out of...

Page 48: ...ice 4 2 1 Normal 4 2 2 Differentiated 1 4 2 3 Differentiated 2 4 2 4 Card 4 3 Snack 1 Prices 4 3 1 Normal 4 3 2 Differentiated 1 4 3 3 Differentiated 2 4 3 4 Card 4 4 Snack 2 Prices 4 4 1 Normal 4 4 2...

Page 49: ...English 9 49 ITEM NO MENU ITEM 6 13 Enabled groups 6 14 Groups Visible only if complete menus are enabled...

Page 50: ...ed When this value is less than 1 a Warning W83 is recorded in the Error LOG Remaining qty 95 1 3 3 Number of litres of water that can still be dispensed from the filter Filter limit 100 1 3 4 Select...

Page 51: ...the machine ready status if necessary other rinses occur 7 hours after the last dispensing Automatic 1 6 2 Programmable 1 7 Enables instant pre grinding of the coffee dose Pre grinding yes 1 8 Allows...

Page 52: ...heating is disabled Operation after min 1 8 4 2 Increase in the water dose in ml for the first capsule coffee the first coffee is intended as being the one for which the capsule group preheating is ac...

Page 53: ...ock 1 13 1 3 Delay between the time when the cup column falls into the vending machine slot and when the column motor stops Cup Col Stop Delay 1 13 1 4 Set to YES if the paper cup dispenser is equippe...

Page 54: ...selecting beverages without cup Set the Set 1 Pre Selection option to pre selection and or enable cup sensor optional kit Set1 no cup 1 14 Sugar dispensing settings Sugar 1 14 1 Minimum delay between...

Page 55: ...ttonbecomesapre selectionbuttonforthe17 32 beverageset Whenpressed thevendingmachineshowsthepre selectionmessageonthedisplay DECAFF asdefault and makesthenewbeveragegroupavailable CDisabled pressingth...

Page 56: ...ed Default Messages 1 24 It allows selecting the protocol to be used for transferring data from the VMC DDCMP o DEX and which data category has to be transferred during an audit session Audit Device 1...

Page 57: ...cup is always the same even if the machine is different During manufacturing the optimum values are calculated and stored for each vending machine If a FACTORY DEFAULT is carried out or the CPU board...

Page 58: ...user machine configuration Write Custom Default 1 33 It allows selecting the current model of the vending machine The vending machine model is specified on the label located inside the right side pan...

Page 59: ...ader Banknote Value 2 3 3 4 Banknote 2 4 Enables access to particular functions of the MDB protocol MDB settings 2 4 1 It allows disabling or enabling the possibility of performing any Saeco Card rech...

Page 60: ...reader In this way if the sale fails or the card system fails to charge the banknote will be returned By setting N any inserted banknote goes to the banknote reader s stacker so that the banknotes ca...

Page 61: ...g machine can dispense up to 16 beverages Each beverage can be prepared by using ground coffee and or instant products Technicians can select the desired products for the recipe max 4 and their order...

Page 62: ...nthiscasewaterisbrewed Instantprod dose 1 3 005 3 3 It defines the amount of water to be mixed with the instant powder Example 3 indicates that water will be mixed with the instant product 3 022 indic...

Page 63: ...le coffee pre brewing pause duration Pre brew pause s 10 3 6 Parameter management for product changes carried out by the user Build your Drink 3 6 1 Water dose to be dispensed to modify whitener white...

Page 64: ..._007 txt Instantproduct7orcoffeeKorcapsulesLorFreshBrewForpre groundP COMP_008 txt Instantproduct8orcoffeeCorbeansB Ingredient management 3 7 1 It enables ingredient display in pre selection mode comp...

Page 65: ...0 00 4 2 3 2 Single price setting Allows selecting the price level to be associated with each one of the products use UP and DOWN buttons and then ENTER to confirm Select the desired product first an...

Page 66: ...h snack product in slave 1 or 2 to one of the price levels set in the PRICE TABLE Snack 2 Prices 4 4 1 Normal 4 4 1 1 Global price P00 0 00 4 4 1 2 Single Prices B01 P00 0 00 4 4 2 Differentiated 1 4...

Page 67: ...g machine to control slave 1 or slave 2 Enable 5 2 NO temperature control disabled cooling group always OFF YES temperature control enabled Enable Refrigerat 5 3 It selects the machine submodel the va...

Page 68: ...e correct temperature for storage Refill allarm timeout 5 9 NO door heaters OFF YES door heaters ON Door Heaters 5 10 Enables disables the visualization of the temperature on the display during normal...

Page 69: ...switching the vending machine on Once these first 20 seconds have passed selecting 997 will have no effect When the vending machine is informed that refilling has taken place it presumes that all spi...

Page 70: ...have motor 121 assigned to code 121 M121 121 This is fine 121 will be our main unit selection We now move onto motor 122 and set it up in such a way that it is assigned not to code 122 but rather to c...

Page 71: ...hed off to carry out the defrost Range 10 100 Defrost Time 6 7 hour It allows setting the period of time between two defrost cycles Range 0 99 Defrost Interval 6 8 9 Food mode settings Food Mode Setti...

Page 72: ...independent control 1 enable independence control menu Capacity ctrl enabled 2 programme the capacity of each spiral menu Capacity 3 inform the vending machine each time it is refilled This informati...

Page 73: ...ssigned to code 121 M121 121 This is fine 121 will be our main unit selection We now move onto motor 122 and set it up in such a way that it is assigned not to code 122 but rather to code 121 From M12...

Page 74: ...12 L or HL and HH 13 HH 14 L and M and HL 15 Never change always available Key L channel with the lowest coin value below the minimum level M channel with the medium low coin value below the minimum...

Page 75: ...erage 15 15 Beverage 15 Beverage 31 Beverage 47 16 Beverage 16 16 Beverage 16 Beverage 32 Beverage 48 KEY 9 PRESELECTION KEY 9 BEVERAGE 9 KEY 10 BEVERAGE 10 KEY 10 PRESELECTION KEY Press Press KEY Pre...

Page 76: ...s to end 9 3 2 Structure of the maintenance menu ITEM NO MENU ITEM 1 MAINTENANCE 1 1 Error log 1 2 Rinsing time 1 3 Water Filter 1 3 1 Last filter change 1 3 2 Remaining qty 1 3 3 Filter reset 1 4 Cal...

Page 77: ...litres of water that can still be dispensed before the filter needs to be regenerated When this value is less than 1 a Warning W83 is recorded in the Error LOG Remaining qty 1 3 3 Select YES to indica...

Page 78: ...rages is displayed Push ENTER to see the details of these proceeds according to beverages further divided according to price level if required cups sold discounts and increases made Total sales 2 2 Th...

Page 79: ...rror was detected If the alignment is carried out successfully the pending errors are removed and the motor is activated for dispensing This procedure will remove all the photoelectric cell pending er...

Page 80: ...yy aabb WHERE if Syy yy instant product dispensing aabb WHERE if Lyy yy instant product rinsing aabb WHERE if C coffee brewing aabb WHERE if aabb hexadecimal codes dd MMM WHEN day in figures month in...

Page 81: ...nd press the P3 key If pressed during the initial warm up this button allows inducing the MACHINE READY status before the boilers reach their set temperature If pressed after the MACHINE READY status...

Page 82: ...s sufficient or the vending machine has been set in free mode If this is not the case the display shows the message INSERT XXX there is no error condition that prevents the dispensing of beverages If...

Page 83: ...selection To avoid scalding wait for the end of brewing signal the message REMOVE CUP will appear on the display before placing your hand in the dispensing outlet Do not open the dispensing outlet do...

Page 84: ...stress any of the live electrical parts and do not clean them with damp cloths Avoid using chlorine based tablets so as to prevent oxidation phenomena inside the vending machine 11 1 General notes fo...

Page 85: ...n Removable components cannot be rinsed in the dishwasher During the cleaning and maintenance operations do not stress the following electrical components CPU card starter port interconnection port Do...

Page 86: ...r chute See section Cleaning the Spoon Chute x Coffee bean brew group See section Cleaning the Coffee Brew Group x Capsule coffee Brew Group Seethe CleaningtheCapsuleCoffeeBrewGroup section x Dispensi...

Page 87: ...of the coffee ground bag Tighten the clip extract the full bag and replace it with a new one 11 2 4 Used capsule collection bag replacement For Capsule version only Tighten the clip extract the full...

Page 88: ...e brew group with lukewarm water and clean the upper filter carefully FS Upper filter When inserting the brewing group make sure that the reference arrows are aligned If this is not the case align the...

Page 89: ...ations Press the PUSH lever and remove the brew group by pulling it outwards Wash abundantly with warm water Do not use detergents To ensure the correct operation of the brew group grease it each 4000...

Page 90: ...to damage the fan Assemble the components in reverse order and connect the dispensing hose correctly 11 2 9 Cleaning the dispensing outlet Operate on the dispensing outlet locking lever Remove the di...

Page 91: ...anasolubleproductcanister remove the container by pushing it towards the inside of the vending machineinordertoreleasethelock A thenpushitupwards washthecanisterinterioranddryit wellbeforereplacing fo...

Page 92: ...an the coffee grinder of any residues that might lead to deposits After removing the coffee bean hopper see section Cleaning the Containers clean the coffee grinder carefully with an aspirator 11 2 13...

Page 93: ...disassemble the easy dry 2 dispenser as shown in the figure Air blow each component or clean the same with the specific brush In case of removal of the front bushing from the instant product containe...

Page 94: ...one of these components remove the instant product and coffee containers and loosen the four fastening screws A Fixing screws Pull the plate upwards and tilt it forwards It is now possible to access a...

Page 95: ...od 2 rails 3 Replace gaskets and filters every 10 000 strokes Upper filter loosen the upper pin 1 with the wrench supplied with the machine manually unscrew the filter 2 Lower filter unscrew the two s...

Page 96: ...may cause injuries to the operator Please be very careful when performing maintenance operations 11 3 2 1 Removing the upper piercer filter Unscrew the 4 screws on the front of the brew group Unscrew...

Page 97: ...osition To install the perforator correctly use the notch placed inside the piston stop as a reference The perforator must be replaced if a pin is damaged 11 3 2 2 Removing the lower piercer To remove...

Page 98: ...t back into its seat as shown in the figure In this phase press the piston downwards The lower piercer is located inside the piston and may come out when firmly pressed thus causing injury to the oper...

Page 99: ...d in the upper part of the conveyor as shown in the figure If there are any capsules jammed in the upper part of the conveyor remove them Then replace the capsule drawer in the vertical position and r...

Page 100: ...file as SAE_NCRI s19 If the file name is not correct the software will not be recognised the red light on the CPU will remain on If the file name contains empty spaces the software will not be recogni...

Page 101: ...English 11 101 remove the USB key All common USB keys used on PCs are suitable Some restrictions are the device has to be FAT12 FAT16 or FAT32 formatted The sector size has to be of 512 Bytes...

Page 102: ...ilable Check the brew group gearmotor and or the positioning microswitches Group gearmotor movement not detected 4 Coffee beverages not available Coffee beverages not available Check the brew group ge...

Page 103: ...s Abnormal coffee brewing flow detected 22 Coffee beverages not available Coffee beverages not available Check the brew group cleaning Set a coarser coffee grind Check the flowmeter pumpusedbeyond max...

Page 104: ...ase message 43 Beverages with capsules not available Check the capsule release mechanism Jammed capsule orientation device message 44 Message only note the dispensing of capsules will continue until t...

Page 105: ...th Hot bev power board 62 Error not indicated Error not indicated Photoelectriccells the maximumnumberof consecutiveE59errorson differentselectionshas beenreached 70 Photoelectric cell system disabled...

Page 106: ...feedosingunitoperatingcondition No more type K coffee 91 Beverages with coffee K not available Beverages with coffee K not available Fill in the coffee bean hopper Orcheckthecoffeedosingunitoperatingc...

Page 107: ...ounds bag see section Replacing the Coffee Ground Bag empty the fluid discharge tank and wash it see section Emptying the Liquid Product Tank carry out the general cleaning of the vending machine as i...

Page 108: ...electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health whichcouldotherwisebeca...

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