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Rockwell Automation MagneMotion 700-0871-00, User Manual

The Rockwell Automation MagneMotion 700-0871-00 is an exceptional product that enhances automation processes. To help users maximize its potential, a comprehensive User Manual is available for free download at manualshive.com. This manual provides valuable insights and instructions for seamless product utilization, ensuring optimal efficiency and productivity.

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142

MagneMotion

Rockwell Automation Publication MMI-UM013B-EN-P - April 2020

Ethernet Cables, see 

Cables, Communication

, 

21

EtherNet/IP

configuration, 

105

connections, 

99

G

Getting Started, 

25

Grounding

NC LITE, 

79

NC-12, 

74

NC-E, 

69

NC-S, 

65

H

Hazards, electrical, 

37

High-Level Controller

configure, 

105

identification, 

21

Host Controller, 

21

Humidity

NC LITE, 

83

NC-12, 

83

NC-E, 

83

NC-S, 

83

I

Image Files

motor, 

23

node controller, 

23

Installation

check-out, 

107

NC LITE, 

95

NC-12, 

92

NC-E, 

90

NC-S, 

87

software, 

106

Interlock

connection, 

51

operation, 

51

Internet Protocol

EtherNet/IP, 

40

TCP/IP, 

40

IP Rating

NC LITE, 

62

NC-12, 

58

, 

59

NC-E, 

57

NC-S, 

54

L

Labels

NC LITE, 

36

NC-12, 

35

NC-E, 

34

NC-S, 

33

Light Stack

connection, 

52

operation, 

52

Lighting, site, 

84

M

MagneMotion

contact, 

17

, 

119

ICT Customer Support, 

119

Sales, 

125

MagneMotion Configurator, 

23

MagneMotion Information and Configuration

Service File

, see 

MICS File

Magnet Array, 

21

Magnet Array Type File, 

23

magnet_array_type

.xml, see 

Magnet Array Type

File

Maintenance

log files, 

115

transport system, 

114

Manual

chapter descriptions, 

16

conventions, 

14

prerequisites, 

13

related documents, 

17

safety notices, 

15

MICS File, 

23

MICS

.xml, see 

MICS File

MMConfigTool.exe, see 

MagneMotion Configu-

rator

Motor ERF Image File, 

23

Motor Type File, 

23

Motor, identification, 

21

motor_image

.erf, see 

Motor ERF Image File

motor_type

.xml, see 

Motor Type File

Mounting

NC LITE, 

95

NC LITE power supply, 

96

NC-12, 

92

NC-12 power supply, 

94

NC-E, 

90

Summary of Contents for MagneMotion 700-0871-00

Page 1: ...Node Controller Hardware User Manual Catalog Numbers 700 0871 00 700 1573 00 700 1842 00 MMI NC ENET 01 MMI NC SER08 01 ...

Page 2: ...is copyright 1997 2016 Simon Tatham All other trademarks are properties of their respective owners This product is protected under one or more U S and International patents Additional U S and International patents pending Copyright 2020 MagneMotion Inc a Rockwell Automation Company All Rights Reserved The information that is included in this manual is proprietary or confidential to MagneMotion Inc...

Page 3: ...ation 14 Manual Conventions 14 Notes Safety Notices and Symbols 15 Notes 15 Safety Notices 15 Manual Structure 16 Related Documentation 17 Contact Information 17 1 Introduction Overview 19 Node Controller Interface Overview 20 Transport System Components Overview 21 Transport System Software Overview 22 Getting Started with the Node Controllers 25 2 Safety Overview 27 Regulatory Compliance 28 Equi...

Page 4: ...42 System Communication 42 User Communication 42 Ethernet Motor Communication 42 Configuration Recommendations 43 Node Controller Loading 45 Using RS 422 Communication 45 Using Ethernet Communication 45 General Purpose Digital I O 47 NC E Digital I O Connection 47 NC 12 Digital I O Connection 48 Digital I O Uses 49 E stop Circuit 49 Interlock Circuit 51 Light Stack Circuit 52 4 Specifications and ...

Page 5: ...ents 83 Environment 83 NC S 83 NC E 83 NC 12 83 NC LITE 83 Derating at High Altitude 83 Lighting Site 84 Floor Space and Loading 84 Facilities 84 Service Access 84 5 Installation Overview 85 Unpacking and Inspection 86 Unpacking and Moving 86 Node Controller Installation 87 Mounting NC S Node Controllers 87 Mounting NC E Node Controllers 90 Mounting NC 12 Node Controllers 92 Mounting NC LITE Node ...

Page 6: ...ting 116 Node Controller Troubleshooting 117 Communications Troubleshooting 118 Contact ICT Customer Support 119 Repair 120 Upgrading Node Controllers 121 Installation Preparation 121 NC S Installation 121 Configure and Connect the New Node Controllers 122 Update the Node Controller Configuration File 123 Ordering Parts 125 Shipping 126 Packing Procedure 126 Shipping 126 Appendix Overview 129 File...

Page 7: ...nting Plate Mechanical Drawing 55 4 3 NC S Rack Mounting Bracket Mechanical Drawing 56 4 4 NC E Node Controller Mechanical Drawing 57 4 5 NC 12 Node Controller Mechanical Drawing RJ45 Ethernet 58 4 6 NC 12 Node Controller Mechanical Drawing M12 Ethernet 59 4 7 NC 12 Mounting Plate Mechanical Drawing 60 4 8 NC 12 Rack Mounting Bracket Mechanical Drawing 61 4 9 NC LITE Mechanical Drawing 62 4 10 Ele...

Page 8: ...MI UM013B EN P April 2020 5 7 NC 12 Node Controller Rack Mounting 93 5 8 NC LITE Surface Mounting 95 5 9 Network Wiring 99 5 10 RS 422 Motor Wiring Example 101 5 11 Ethernet Motor Wiring Example 103 5 12 RS 422 and Ethernet Motor Wiring Example 104 ...

Page 9: ...NC S Node Controller Power Pinout 67 4 7 NC E Node Controller Electrical Connections 69 4 8 NC E Node Controller Controls 69 4 9 NC E Node Controller Indicators 69 4 10 NC E Node Controller COM1 Console Pinout 70 4 11 NC E Node Controller Ethernet Pinout 70 4 12 NC E Node Controller Power Pinout 71 4 13 NC E Node Controller Digital I O Pinout 71 4 14 NC 12 Node Controller Connections 700 1482 00 7...

Page 10: ...Startup Indicators 108 6 1 Preventive Maintenance Schedule 114 6 2 Initial Troubleshooting 116 6 3 Node Controller Related Troubleshooting 117 6 4 Communications Related Troubleshooting 118 6 5 MagneMover LITE Repair Procedures 120 6 6 Required Software Versions 122 A 1 MagneMotion Transport System Limits 132 A 2 MagneMotion Transport System Motion Limits 132 ...

Page 11: ... this manual and all addenda and attachments is not controlled To identify the current revision contact ICT Customer Support Rev A Initial release Rev B Added the following Added support for the NC S node controller In Chapter 6 Maintenance added the Repair section with information on Upgrading Node Controllers Updated the following In Chapter 2 Safety updated the Recycling and Disposal Informatio...

Page 12: ...Changes 12 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 This page intentionally left blank ...

Page 13: ... or oper ation of a MagneMotion transport system Use this manual in combination with the other manuals and documentation that accompanies the transport system to install configure test and operate a MagneMotion transport system MagneMotion offers instructor led training classes that provide additional instruction in the use of the node controllers Audience This manual is intended for all users of ...

Page 14: ...eyboard keys and key combinations pressing multiple keys at a time are shown enclosed in angle brackets Examples F2 Enter Ctrl Ctrl x Dialog box titles or headers are shown in bold type capitalized exactly as they appear in the software Example the Open XML Configuration File dialog box Responses to user actions are shown in italics Example Motion on all specified paths is enabled Selectable menu ...

Page 15: ...erenced is on the same page so no change in the view occurs Notes Safety Notices and Symbols Notes Safety Notices and Symbols that are used in this manual have specific meanings and formats Examples of notes the different types of safety notices and their general meanings are provided in this section Adhere to all safety notices provided throughout this manual to achieve safe installation and use ...

Page 16: ... Specifications and Site Requirements Provides specifications and the requirements for installation of the node controllers in a transport system Installation Provides complete installation procedures for the node controllers Maintenance Provides tools for identifying and resolving problems with the node controllers their meaning and how to clear them DANGER Danger indicates a hazardous situation ...

Page 17: ... Host Controller TCP IP Communication Protocol User Manual 990000436 Host Controller EtherNet IP Communication Protocol User Manual 990000437 or Mitsubishi PLC TCP IP Library User Manual 990000628 MagneMover LITE User Manual 990000410 QuickStick 100 User Manual 990000460 or QuickStick HT User Manual 990000496 Node Controller Hardware User Manual 10004903067 this manual LSM Synchronization Option U...

Page 18: ...About This Manual 18 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 This page intentionally left blank ...

Page 19: ...ontrollers with a MagneMotion transport system are also described Use this manual to install the node controllers for proper transport system operation Some procedures may vary based on the transport system configuration communications and other variables This manual supports MagneMover LITE transport systems QuickStick transport systems Included in this chapter are overviews of The transport syst...

Page 20: ...hese interfaces are used to configure and administer both the node controller and the transport sys tem The transport system is a configuration of linear synchronous motors that are placed end to end to form long chains or paths These chains move vehicles with integral magnet arrays in a controlled manner at various acceleration deceleration and velocity profiles while carrying a wide range of pay...

Page 21: ...otor Refers to a MagneMotion linear synchronous motor LSM Network Ethernet network providing communications TCP IP or EtherNet IP between the host controller and the HLC TCP IP is used between node controllers Node Controller NC Coordinates motor operations and communicates with the HLC Three types of node controllers are available NC 12 not shown Provides one network port two RS 232 ports 12 RS 4...

Page 22: ...Host TCP Interface Utility A Windows software application that is supplied by MagneMotion to move vehicles for test or demonstration purposes This applica tion supports system testing without the host controller to verify that vehicles move correctly before integrating a transport system into a production environment Motors Host Controller EtherNet IP or TCP IP MagneMotion Configurator NC Web Inte...

Page 23: ... is uploaded to HLC Contact ICT Customer Support for the development of a custom Restricted Parameters file for a specific transport system MagneMotion Information and Configuration Service MICS Files XML files MICS_motor_data xml that contains the network topology parameters for the trans port system when using Ethernet communication with the motors The file includes the MAC address of each motor...

Page 24: ...sentation of the transport system to monitor system operation The Track file is created for MagneMover LITE transport systems using the MagneMover LITE Configurator Contact ICT Customer Support for the development of a Track file for QuickStick transport systems NOTICE Modifications to the Image or Type files could cause improper operation of the transport system ...

Page 25: ...r access see either the MagneMover LITE Configurator User Manual or the QuickStick Configurator User Manual A For MM LITE systems create the Track Layout File track_layout ndx to define the motors and paths graphically and their relationships in the transport system B For all transport systems create the Node Controller Configuration File node_ configuration xml to define the components and operat...

Page 26: ... for test and verification trials only The host controller must be used to control the transport system after verification of functionality 7 Configure the host controller either a general purpose computer or PLC to control the transport system as required to meet the material movement needs of the facility where the system is installed See the Host Controller TCP IP Communication Proto col User M...

Page 27: ...recommendations are basic guidelines If the facility where the node controllers are installed has additional safety guidelines they must be followed along with the applicable local and national safety codes If any additional safety related upgrades or newly identified hazards that are associated with the node controllers are identified the ICT Customer Support group notifies the owner of record In...

Page 28: ...ted in Table 2 1 Equipment Regulatory Guidelines The following regulatory guidelines are provided to aid in the use and service of the Magne Motion node controllers in a transport system ICT Customer Support issues Technical Advisories to notify the owners of record of any field retrofits Contact ICT Customer Support for information regarding repair and maintenance ser vice policies both during th...

Page 29: ...s by ICT Technical Support Any parts being returned to MagneMotion must be packaged according to the instruc tions provided in the Packing Procedure on page 126 MagneMotion provides training for the node controllers as integrated into a transport system Any personnel that are performing service procedures on the node controllers must be properly qualified and trained Damage that results from impro...

Page 30: ... of hazardous materials such as cleaning fluids be used during routine maintenance procedures Read and understand the hazardous materials policies for the facility and the SDS provided by the manufacturer for each substance Make sure that the node controllers are properly decontaminated before performing any service by following the decontamination procedures at the facility Follow all facility lo...

Page 31: ...ty local and national regulations Make sure that the node controllers receive proper airflow for cooling Do not remove safety labels or equipment identification labels Turn OFF power supplies before inserting or removing the node controller power cables Use of the node controllers for any purpose other than as controllers for a linear trans port system is not recommended and can damage the node co...

Page 32: ... unsafe conditions which could cause injury or equip ment damage Automatic Start Hazard Indicates the possibility of machinery automati cally starting or moving which could cause personal injury Hazardous Voltage Indicates that a severe shock hazard is present that could cause personal injury Pinch Crush Hazard Indicates that there are exposed parts that move which could cause personal injury from...

Page 33: ...te regula tory symbols and can differ in appearance Label placement can cause labels to be visible only during maintenance operations The following tables list the labels that are affixed to the node controllers The figure after each table shows the location of each label that is identified in the table To replace a lost or damaged label contact MagneMotion and reference its name Figure 2 1 Label ...

Page 34: ...ckwell Automation Publication MMI UM013B EN P April 2020 Figure 2 2 Label Locations on the NC E Node Controller Table 2 5 Labels Used on the NC E Node Controller Product Information Label Qty 1 Location On the back of the NC E node controller Information Label ...

Page 35: ... P April 2020 Figure 2 3 Label Locations on the NC 12 Node Controller Table 2 6 Labels Used on the NC 12 Node Controller Product Information Label Qty 1 Location On the back of the NC 12 node controller MAC ID Label Qty 1 Location On the back of the NC 12 node controller S N 1A 2B 3C 4D 5E 6F MAC Information Label MAC ID Label ...

Page 36: ...on MMI UM013B EN P April 2020 Figure 2 4 Label Locations on the NC LITE Table 2 7 Labels Used on the NC LITE Product Information Label Qty 1 Location On the top of the NC LITE MAC ID Label Qty 1 Location On the top of the NC LITE S N 1A 2B 3C 4D 5E 6F MAC Information Label MAC ID Label ...

Page 37: ...trical equipment must be observed These precautions include following facility lockout tagout pro cedures and any other specified action within the facility where the node controllers are being used CAUTION Electrical Hazard To avoid electric shock do not open any MagneMotion node controller Node controllers do not contain any user service able parts Do not turn on electrical power to the node con...

Page 38: ...com idc groups literature documents td pec td003_ en e pdf and reference Table B Node Controllers The node controllers contain the following materials and must be disposed of by following all facility local and national procedures for the disposal or recycling of electronic equipment Aluminum Anodized Aluminum Circuit board with connectors and semiconductors Zinc plated Low Carbon Steel Screws Sta...

Page 39: ...w 3 Overview This chapter provides an overview of the types of node controllers available for use with Mag neMotion transport systems Included in this chapter are Node controller descriptions including an overview of operations Node controller specifications including connector identification for all node control ler types ...

Page 40: ...ased controller or EtherNet IP for a PLC The HLC then distributes any communications to the appropriate node controller through the LAN using TCP IP and passes any messages from the node controllers to the host controller The HLC also assigns vehicle IDs and tracks vehicle movement as vehicles move from a path that one node controller controls to a path that another node controller controls Tracki...

Page 41: ...igital outputs This node controller is available with an RJ45 Ethernet connector see page 58 or an M12 Ethernet connector see page 59 This node controller supports multiple nodes for example Simple Merge Diverge and Relay and additional functions for example E stop and interlocks NC LITE Node Controller Node controller that supports both RS 422 and Ethernet motors with one network port and four RS...

Page 42: ...any web browser that supports frames for example Chrome Firefox or Internet Explorer on a service computer Connect the computer to the same net work as the node controller and enter the IP address of the node controller in the address bar for the browser and log in For some setup tasks the node controller can be accessed through an RS 232 console inter face To access the console interface use any ...

Page 43: ...t minimize extra traffic on the physical network that the transport system is using Only use Chain or Star Ethernet connection topologies Closed loop ring Ethernet connections must be avoided industry standard Ethernet practice to help prevent network saturation Large amounts of traffic can degrade the performance of the transport system Only pass transport system communication through the Etherne...

Page 44: ...ow the physical path layout The use of Allen Bradley Stratix Managed Ethernet Switches is recommended to deliver the required network performance Ethernet chains can consist of multiple paths as defined in the transport system layout drawing Chains do not need to start at the beginning of a path If all motors in a path are not part of the same Ethernet chain all chains the path is a member of must...

Page 45: ...pes are nodes that connect multiple paths and require multiple connections to the node controller such as Relay Diverge or Merge nodes These types of nodes result in the same amount of load on the node controller even if they have different numbers of paths that are connected to the node controller Single port node types Simple and Terminus pres ent a negligible load When using two Terminus nodes ...

Page 46: ...de controller is not running as an HLC the recommended maximum number of multi port nodes that are connected is 16 NC E For NC E node controllers additional node controller functions determine the recommended maximum num ber of multi port nodes that are connected using Ethernet communication If the node controller is also running as an HLC that uses EtherNet IP communication with Host the rec omme...

Page 47: ... User Manual for information on digital I O configuration and use The host controller can issue commands to set the value of the Digital Outputs or read the value of the Digital Inputs See the Host Controller TCP IP Communication Protocol User Manual or the Host Controller EtherNet IP Communication Protocol User Manual for details on the use of the digital I O NOTE An external power supply for the...

Page 48: ... 3 2 for the power specification The digital inputs can be wired as a sink where a 3 24V DC signal is wired to the appropri ate digital input and COM is connected to the return minus side of the signal as shown in Figure 3 2 The digital inputs can also be wired as a source where 3 24V DC is wired to the COM and the appropriate input is wired through the signal to ground as shown in Figure 3 2 NOTE...

Page 49: ...onnected to one NC 12 node controller Each path can then be configured to be associated with a specific E stop bit Any or all paths can be associated with the same E stop bit See the MagneMover LITE Configurator User Manual or the QuickStick Configurator User Manual for information on E stop configuration and use NOTE An external power supply for the E stop circuit is required An E stop circuit ca...

Page 50: ...ctrical Hazard The E stop only executes the actions that are described it is not the same as an EMO Emergency Off which removes power to the transport system In this configuration other digital I O functions are not available Digital In Digital In E stop NC 12 Node Controller COM V V E stop 3 24V DC Power Supply E stop NC 12 Node Controller E stop NC 12 Node Controller 8 max V V 3 24V DC Power Sup...

Page 51: ...le including any load and the acceleration setting of the current movement command for the vehicle Multiple interlock circuits can be connected to one NC 12 node controller Each path can then be configured to be associated with a specific interlock bit Any or all paths can be associated with the same interlock bit See the MagneMover LITE Configurator User Manual or the QuickStick Configurator User...

Page 52: ...hree color light stacks typically green yellow and red as shown Run Bit Green Light Vehicle movement active enabled expect vehicle movement Warning Bit Yellow Light System faults the system could still be operational with vehicles moving Stop Bit Red Light Vehicle movement halted stopped movement can resume at any time with no warning The optional light stack circuit is the responsibility of the u...

Page 53: ...chapter describes specifications for the MagneMotion node controllers and the require ments for installation Included in this chapter are Mechanical specifications for all node controllers including dimensions Electrical specifications for power and communications including connector pinouts Site requirements including environmental and service access ...

Page 54: ...for surface mounting 19 inch rack mounting and DIN rail mounting are available Ingress Protection Rating Designed for IP20 See NC S Node Controller on page 64 for the electrical specifications Contact ICT Customer Support for current detail drawings Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist All Dimensions in M...

Page 55: ...unting the NC S node controller to any flat surface Figure 4 2 NC S Mounting Plate Mechanical Drawing NOTE Contact ICT Customer Support for current detail drawings Exposed Materials 5052 H32 Aluminum Epoxy powder coat paint All Dimensions in Millimeters Inches 0 487 12 37 0 217 5 50 1 181 30 00 1 346 34 20 0 064 1 63 3X 0 486 12 35 3X 6 692 170 00 6 102 155 00 2X 3 346 85 00 2X 0 591 15 00 2X 0 0 ...

Page 56: ...n a stan dard 19 in electronics rack Figure 4 3 NC S Rack Mounting Bracket Mechanical Drawing NOTE Contact ICT Customer Support for current detail drawings Exposed Materials 5052 H32 Aluminum Epoxy powder coat paint All Dimensions in Millimeters Inches 0 394 10 00 0 081 2 06 6 693 170 00 1 150 29 20 0 360 9 14 2 756 70 00 2 756 70 00 THK 0 217 5 50 3 835 97 41 1 701 43 20 1 250 31 75 3X 0 378 X 0 ...

Page 57: ...N rail mounting are supplied with the node controller Ingress Protection Rating Designed for IP30 See NC E Node Controller on page 68 for the electrical specifications Contact ICT Customer Support for current detail drawings Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist All Dimensions in Millimeters Inches Weight ...

Page 58: ...ng RJ45 Ethernet NOTE A minimum of 50 of each vent must be clear for unobstructed airflow A mounting kit is available for standard 19 in electronics racks see NC 12 Rack Mounting Bracket on page 61 Ingress Protection Rating IP20 See NC 12 Node Controller on page 72 for the electrical specifications Contact ICT Customer Support for current detail drawings Exposed Materials The node controller provi...

Page 59: ...ectronics racks see NC 12 Rack Mounting Bracket on page 61 Ingress Protection Rating IP20 See NC 12 Node Controller on page 72 for the electrical specifications Contact ICT Customer Support for current detail drawings Exposed Materials The node controller provides openings for airflow and must not be installed where harsh con ditions exist All Dimensions in Millimeters Inches Weight 3 6 kg 8 lb 70...

Page 60: ...used for mounting the NC 12 node controller to any flat surface Figure 4 7 NC 12 Mounting Plate Mechanical Drawing NOTE Contact ICT Customer Support for current detail drawings Exposed Materials 6061 T6 Aluminum All Dimensions in Millimeters Inches 0 59 15 00 0 1 73 43 88 C L 0 16 3 96 2 2 55 0 39 10 5 5 140 1 97 50 1 97 50 4 34 110 24 2X R 13 57 X 82 9 0 THRU ALL 3X 2X 7 14 THRU ALL ...

Page 61: ...he 2U rack mounting brackets can be used for mounting the NC 12 node controller in a stan dard 19 in electronics rack Figure 4 8 NC 12 Rack Mounting Bracket Mechanical Drawing NOTE Contact ICT Customer Support for current detail drawings Exposed Materials Carbon Steel 1018 Steel Anodized Aluminum All Dimensions in Millimeters Inches 3 3 0 13 114 5 4 51 7 1 0 28 25 4 1 00 86 9 3 42 50 8 2 00 ...

Page 62: ...ct ICT Customer Support for current detail drawings Exposed Materials The node controller has unprotected openings and must not be installed in locations where harsh conditions exist 8X ADJUSTABLE SLIDING MOUNTING BRACKETS MOUNTING PLATE REQUIRED ON CROSSHATCHED AREA 2X CABLE CONNECTOR EXCLUSION AREA CABLE CONNECTOR EXCLUSION AREA PWR LAN 18 VDC PoE ONLY CONSOLE 0 17 4 3 1 75 44 5 4 27 108 5 4 88 ...

Page 63: ...igure 4 10 Electronics Mounting Plate Mechanical Drawing NOTE Contact ICT Customer Support for current detail drawings Exposed Materials 5052 H32 Aluminum 300 Series Stainless Steel A 286 Hardened Stainless Steel All Dimensions in Millimeters Inches 0 0 28 18 1 11 91 18 3 59 97 93 3 86 153 18 6 03 208 42 8 21 215 18 8 47 278 18 10 95 13 00 51 75 00 2 95 101 74 4 01 137 00 5 39 5 91 150 00 2X 10 00...

Page 64: ...e power supply manufacturer for mechanical information AC Power Cable The optional remote power supply for the NC S node controller is supplied with a power cable Contact MagneMotion for replacement cables The AC power cable plugs directly into the power supply DC Power Option DC power from a user supplied power supply requires 24 48V DC 10 W The actual power being drawn depends on the operations ...

Page 65: ...ions Label Description Connector Type CONSOLE External terminal DE 9 Male NET0 Ethernet 10 100 1000 Base Tx auto MDIX auto negotiation RJ45 Female NET1 NET2 not used RJ45 Female 1 8 RS 422 motor communications M8 Nano Mizer 4 Pin Male MagneMotion recommends that the odd number connectors be used for upstream connections and the even number connectors be used for downstream connections POWER 24 48V...

Page 66: ...ions 66 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 Table 4 3 NC S Node Controller Console Pinout DE 9 Male 1 Rx 2 Tx 3 4 RTN 5 6 7 8 9 Table 4 4 NC S Node Controller Ethernet Pinout RJ45 Female TD 1 TD 2 RD 3 4 5 RD 6 7 8 2 5 3 8 1 ...

Page 67: ...rdware User Manual 67 Rockwell Automation Publication MMI UM013B EN P April 2020 Table 4 5 NC S Node Controller RS 422 Pinout M8 Nano Mizer 4 Pin Male RxD 1 RxD 2 TxD 3 TxD 4 Table 4 6 NC S Node Controller Power Pinout M12 Eurofast FSFD 4 Pin Male PWR 1 2 RTN 3 GND 4 3 4 1 2 4 1 3 2 ...

Page 68: ...power source is fused to the maximum rating of the wiring Figure 4 12 NC E Node Controller Electrical Connections Controls and Indicators NOTICE Any user supplied power supply must be NRTL ATL approved NOTICE The NC E node controller does not support Power over Ethernet Never con nect these node controllers to a powered network as damage to internal com ponents can result NOTICE Connecting to the ...

Page 69: ...s grounding the NC E through the chassis ground connection on the power connector Table 4 8 NC E Node Controller Controls Label Description Control Type Reset Forced reset of node controller Recessed push button Power Power on off for the node controller Press and hold 10 sec to turn off the NC E Push button Table 4 9 NC E Node Controller Indicators Label Description Indicator Type U1 Reserved U2 ...

Page 70: ...s 70 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 Table 4 10 NC E Node Controller COM1 Console Pinout DE 9 Male 1 Rx 2 Tx 3 4 RTN 5 6 7 8 9 Table 4 11 NC E Node Controller Ethernet Pinout RJ45 Female TD 1 TD 2 RD 3 4 5 RD 6 7 8 2 5 3 8 1 ...

Page 71: ...le 4 12 NC E Node Controller Power Pinout 2 0 mm Coax Male RTN 1 GND 2 PWR 3 Table 4 13 NC E Node Controller Digital I O Pinout DA 26 Female VDD 1 DO1 10 DI0_L 19 VDD 2 DI2_L 11 EOGND 20 V5DIO_CN_ISO 3 EOGND 12 NC 21 EOGND 4 DI1_H 13 NC 22 DI3_H 5 DO2 14 NC 23 DO0 6 DI1_L 15 NC 24 DI3_L 7 EOGND 16 NC 25 EOGND 8 DI0_H 17 NC 26 DI2_H 9 DO3 18 V GND V 26 1 9 19 10 18 ...

Page 72: ...o neutral 0 7 A at 100V AC 25 W max Inrush current 45 A 240V AC max The actual power being drawn depends on the operations being performed However all power wiring must be designed to carry the full load See the data sheet provided by the power supply manufacturer for mechanical information AC Power Cable The optional remote power supply for the NC 12 node controller is supplied with a power cable...

Page 73: ...ecting with the power supply on can cause a short circuit at the connector which can damage the power sup ply or any other equipment being powered by that power supply NOTICE The NC 12 node controller does not support Power over Ethernet Never connect these node controllers to a powered network as damage to internal components can result Ethernet Port Console Port RS 232 Ports Digital I O RS 422 P...

Page 74: ...oax Male Ground M6 threaded stud MagneMotion requires grounding the NC 12 through the ground stud with a minimum of 14 AWG wire Table 4 15 NC 12 Node Controller Connections 700 1573 00 Label Description Connector Type CONSOLE External terminal DE 9 Male ETH Ethernet 10 100 1000 BaseTx auto MDIX auto negotiation M12 Eurofast 4 Pin Female DIGITAL I O Digital I O optically isolated 16 input bits and ...

Page 75: ...well Automation Publication MMI UM013B EN P April 2020 Table 4 17 NC 12 Node Controller Console Pinout DE 9 Male 1 Rx 2 Tx 3 4 GND 5 6 7 8 9 Table 4 18 NC 12 Node Controller Ethernet Pinout 700 1482 00 RJ45 Female 700 1573 00 M12 Eurofast FKFDD Female TD 1 1 TD 2 3 RD 3 2 4 5 RD 6 4 7 8 2 5 3 8 1 4 1 2 3 Key ...

Page 76: ...9 NC 12 Node Controller RS 232 Pinout DE 9 Male 1 Rx 2 Tx 3 4 GND 5 6 7 8 9 Table 4 20 NC 12 Node Controller RS 422 Pinout M8 Nano Mizer 4 Pin Male RxD 1 RxD 2 TxD 3 TxD 4 Table 4 21 NC 12 Node Controller Power Pinout 700 1482 00 2 0 mm Coax Male 700 1573 00 M12 Eurofast FSFD 4 Pin Male PWR Pin 1 2 3 RTN Sleeve 4 2 5 3 3 4 1 2 Pin Sleeve 4 1 3 2 ...

Page 77: ...ontroller Digital I O Pinout Cage Clamp Input See Figure 3 2 on page 47 for the digital I O equivalent circuits Cage Clamp Output 0 Input 0 Output 1 Input 1 Output 2 Input 2 Output Inputs repeat for a total of 16 inputs Outputs repeat for a total of 16 outputs 15 Input 15 Output COM 3 24V DC VDD 5 35V DC GND The GND pin is not used for the digital inputs GND DC RTN 1 0 COM 1 0 VDD GND ...

Page 78: ... The optional remote power supply for the NC LITE is supplied with a power cable Contact MagneMotion for replacement cables The AC power cable plugs directly into the power sup ply The remote power supply and AC cable for the NC LITE is not required if Power over Ethernet is being used DC Power Option DC power from a user supplied power supply requires 7 18V DC 5 W The actual power being drawn dep...

Page 79: ...5 Female PWR 7 18V DC 5 W MagneMotion requires grounding the NC LITE by mounting to a grounded surface DC Power Jack 2 0 mm Coax Male CONSOLE External terminal DE 9 Male RS 422 RS 422 motor communications DE 9 Male and Female MagneMotion recommends that the odd number male connectors be used for upstream connections and the even number female connectors be used for downstream connections Table 4 2...

Page 80: ...ications 80 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 Table 4 25 NC LITE LAN Pinout RJ45 Female TD 1 TD 2 RD 3 18V DC 4 18V DC 5 RD 6 RTN 7 RTN 8 Table 4 26 NC LITE Console Pinout DE 9 Male 1 Rx 2 Tx 3 4 RTN 5 6 7 8 9 8 1 2 5 3 ...

Page 81: ...de Controller Hardware User Manual 81 Rockwell Automation Publication MMI UM013B EN P April 2020 Table 4 27 NC LITE RS 422 Pinout Downstream Upstream J2 J4 DE 9 Female J1 J3 DE 9 Male 1 1 RxD 2 TxD 2 TxD 3 RxD 3 4 4 5 5 6 6 RxD 7 TxD 7 TxD 8 RxD 8 9 9 7 8 2 3 2 3 7 8 ...

Page 82: ...he data sheet provided by the power supply manufacturer for mechanical information AC Power Cable The Ethernet Switch with PoE power supply is supplied with a power cable Contact Magne Motion for replacement cables The AC power cable plugs directly into the power supply DC Power Option DC power from a user supplied power supply requires 18V DC 100 W The actual power being drawn depends on the oper...

Page 83: ...ng 0 C to 50 C 32 F to 122 F Storage 40 C to 85 C 40 F to 185 F Humidity 95 40 C 104 F noncondensing NC 12 Temperature Operating 0 C to 50 C 32 F to 122 F Storage 18 C to 50 C 0 F to 122 F Humidity 85 Maximum relative noncondensing NC LITE Temperature Operating 0 C to 50 C 32 F to 122 F Storage 18 C to 50 C 0 F to 122 F Humidity 85 Maximum relative noncondensing Derating at High Altitude When oper...

Page 84: ...l Specifications on page 64 to support proper operation of the node controllers See Electrical Connections on page 97 for all connections to the node controllers The facility is responsible for the main disconnect device between the node controllers and the power source making sure it complies with the appropriate facility local and national electri cal codes Service to the node controllers must h...

Page 85: ...nfigurations of the MagneMotion transport systems To upgrade an existing node controller see Upgrading Node Controllers on page 121 Included in this chapter are Unpacking and inspection of the MagneMotion transport system components MagneMotion component installation including hardware installation facilities con nections and software installation and configuration Initial power up and check out ...

Page 86: ...l instal lation The information required to install the node controllers is provided in Node Controller Installation on page 87 NOTE Save the shipping packaging for possible future use If the node controllers are shipped the original shipping packaging must be used If the original packaging has become lost or damaged contact MagneMotion for replacements 1 Upon receiving the packages visually verif...

Page 87: ...red make sure the service and exclusion zones that are identified in Figure 4 1 on page 54 are maintained Typical mounting methods for the NC S use either DIN Rail Mounting Surface Mounting or Rack Mounting DIN Rail Mounting The NC S can be mounted to a DIN Rail by attaching the optional DIN rail mounting bracket as shown in Figure 5 1 Figure 5 1 NC S Node Controller DIN Rail Mounting 1 Install th...

Page 88: ...an be mounted to a convenient surface by attaching the optional mounting brack ets are shown in Figure 5 2 Figure 5 2 NC S Node Controller Surface Mounting 1 Align each mounting bracket to the node controller and secure them with the supplied M5 screws Tighten to 1 1 N m 10 in lb 2 Locate the node controller as required and secure it with a minimum of two screws per mounting bracket Make sure that...

Page 89: ...and secure them with the sup plied M5 screws Tighten to 1 1 N m 10 in lb 2 Locate the node controller in the rack and secure it with four screws two per mount ing bracket as specified by the rack manufacturer Make sure that the service and exclusion zones are maintained 3 Install cable management as required to secure the cables that are connected to the node controller Mounting NC S Power Supplie...

Page 90: ... can be mounted to a DIN Rail by attaching the optional DIN rail mounting bracket as shown in Figure 5 4 Figure 5 4 NC E Node Controller DIN Rail Mounting 1 Remove the hole plugs from the back of the node controller 2 Install the DIN mounting bracket onto the node controller with the two supplied M4 flat head screws Apply Loctite 243 to the screws and tighten to 1 1 N m 10 in lb NOTE The Loctite m...

Page 91: ...om of the node controller 2 Align each mounting bracket to the NC E and secure them to the node controller with the supplied M4 screws Apply Loctite 243 and tighten to 1 1 N m 10 in lb NOTE The Loctite must cure for 2 hours at 22 C 72 F before using the transport system 3 Locate the node controller as required and secure it with four screws two per mount ing bracket make sure that the service and ...

Page 92: ...y attaching the optional mounting plates as shown in Figure 5 6 See Figure 4 7 on page 60 for dimensions Figure 5 6 NC 12 Node Controller Surface Mounting 1 Align each mounting plate to the NC 12 and secure it to the node controller with two 1 4 20 flat head screws with Loctite 243 per plate Tighten the screws to 10 1 N m 90 in lb four screws total The maximum thread length into the threaded hole ...

Page 93: ...7 NC 12 Node Controller Rack Mounting 1 Remove the two M5 x 10 mm screws from the front of each side four screws total 2 Align each rack mounting bracket to the NC 12 and secure them to the node controller with two M5 X 12 mm flat head screws Tighten to 2 0 N m 18 in lb four screws total 3 Locate the node controller in the rack and secure it with four screws two per mount ing bracket as specified ...

Page 94: ...on Rockwell Automation Publication MMI UM013B EN P April 2020 Mounting NC 12 Power Supplies Locate the power supply close to the node controller it is powering to minimize the length of all wiring The power supply can be oriented in any direction required ...

Page 95: ...age 63 for dimensions Figure 5 8 NC LITE Surface Mounting 1 Install the mounting flanges onto the NC LITE if not already installed 2 Orient the NC LITE on the mounting plate as required and secure it to the plate with two M5 x 10 mm screws with Loctite 243 Tighten the screws to 2 7 N m 24 in lb NOTE The Loctite must cure for 2 hours at 22 C 72 F before using the transport system 3 Orient the brack...

Page 96: ...B EN P April 2020 Mounting NC LITE Power Supplies If the node controller is powered using the remote power supply instead of using PoE locate the power supply close to the node controller it is powering to minimize the length of all wir ing The power supply can be oriented in any direction required ...

Page 97: ...her the optional remote power supply or a user supplied power supply to the power distribution from the main power dis connect Then connect the DC power cable to the power connector on each NC S node controller as shown in Figure 4 11 tighten the connector shell fin ger tight only do not overtighten 1 Connect power to each NC E NOTICE Do not turn on facility power until all installation procedures...

Page 98: ...vertighten 3 Connect power to each NC LITE When supplying Power over Ethernet to the NC LITE make sure that the Ethernet connection goes to a PoE enabled switch then plug the switch power supply into the power distribution from the main power disconnect Then con nect the cable from the switch power supply to the switch When supplying power directly to each NC LITE connect the AC power cable from e...

Page 99: ...for the transport system must be a dedicated separate subnet to mini mize any unrelated network traffic Figure 5 9 Network Wiring 1 Connect a Cat 5 network cable for transport system network communications from the host controller to the Uplink connector on the network switch NOTICE The Ethernet cable that connects a Power over Ethernet switch to the host controller or other network switches must ...

Page 100: ...Figure 5 9 For NC S node controllers connect the Ethernet cable to the NET 0 connector as shown in Figure 4 11 For NC E node controllers connect the Ethernet cable to the lower Network connector as shown in Figure 4 12 For NC 12 node controllers connect the Ethernet cable to the ETHER NET ETH connector as shown in Figure 4 13 For NC LITE node controllers connect the Ethernet cable to the LAN conne...

Page 101: ...n use this connection scheme See the MagneMover LITE User Manual the QuickStick 100 User Manual or the QuickStick HT User Manual for detailed connection information Figure 5 10 RS 422 Motor Wiring Example 1 Connect an RS 422 cable from an RS 422 port on the node controller to the upstream connection on the first motor in a path When connecting a DE 9 connector tighten the mounting screws to 3 in l...

Page 102: ...ons until the last motor in the path is reached 4 If the motor meets other motors in a node connect an RS 422 cable to an RS 422 port on the node controller When connecting a DE 9 connector tighten the mounting screws to 3 in lb 0 34 N m do not overtighten When connecting a Nano Mizer connector tighten the connector shell finger tight only do not overtighten ...

Page 103: ...ided to help prevent network satura tion The simple daisy chain that is shown in Figure 5 11 is typical but not required Figure 5 11 Ethernet Motor Wiring Example 1 Connect a Cat5 Ethernet cable from the switch where the node controller is connected to the first motor in the Ethernet chain 2 Connect a Cat5 Ethernet cable from the downstream connection on the motor to the upstream connection on the...

Page 104: ...ect the motors that use RS 422 communications as described in RS 422 Only Motor Connections 2 Connect a Cat5 Ethernet cable from the switch where the node controller is connected to the first motor in the Ethernet chain 3 Connect a Cat5 Ethernet cable from the downstream connection on the motor to the upstream connection on the next motor in the chain 4 Continue making motor to motor Ethernet conn...

Page 105: ...e components of the transport system and their relationship to each other See the MagneMover LITE Configurator User Manual or the QuickStick Configurator User Man ual for more details The Configuration File must then be uploaded to each node controller in the transport system before using the system See the Node Controller Interface User Manual for details If Ethernet communication is being used w...

Page 106: ...s All MagneMotion motors ship with just a basic motor software image installed The Motor ERF Image files must be uploaded to the motors through the node controller Upgrades to the software can be uploaded through the network communications link See the Upgrade Procedure in the Release Notes supplied with the software upgrade NOTE Only qualified MagneMotion personnel or personnel that are directed ...

Page 107: ...ion Mechanical Checks Make sure that the node controllers are properly and securely installed Make sure that all connections are secure If the optional E stop circuit is being used make sure that the button is functional Facility Checks Make sure that all facilities meet or exceed the requirements as described in the Elec trical Specifications on page 64 and Site Requirements on page 83 Make sure ...

Page 108: ...e sure that power remains off 4 Perform a Ground Continuity check from the surfaces of the node controller to a known good ground 5 Apply power to the node controller The indicators on the node controllers light as shown in Table 5 2 6 If power up was successful the node controller is ready to accept commands How ever if the power up sequence was unsuccessful see Troubleshooting on page 116 7 For ...

Page 109: ...tion on page 105 and the MagneMover LITE Configurator User Manual or the QuickStick Configurator User Manual 10 If Ethernet motors are being used create and upload the MICS file for the transport system see Software Configuration on page 105 the MagneMover LITE User Man ual and the MagneMover LITE Configurator User Manual 11 Program the motors with the Motor ERF Image files see the Node Controller...

Page 110: ...interface for each node controller shows a status of run ning valid see the Node Controller Interface User Manual 4 Issue a Restart Services command for each node controller see the Node Controller Interface User Manual 5 Issue a Reset command for all paths All motors on the paths in the transport system are reset 6 Issue a Startup command to all paths Motion on all paths is enabled all vehicles o...

Page 111: ...wn the node controllers 1 Complete all material transfers move all material to appropriate locations 2 Command all vehicles to known positions 3 Issue a Suspend Movement command for all Paths All vehicles come to a controlled stop 4 Once all motion has stopped issue a Reset command for all Paths Clears all vehicle records 5 Turn off all electrical power to the motors 6 Turn off electrical power to...

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Page 113: ...s Only trained qualified personnel should attempt to perform maintenance or trou bleshooting on the node controllers MagneMotion provides training in the troubleshooting and repair of the MagneMotion transport systems and components Included in this chapter are Preventive maintenance procedures Troubleshooting procedures Contacting ICT Customer Support Basic repair procedures Component and system ...

Page 114: ... described here Any deviation from this basic environment can affect the maintenance requirements contact ICT Customer Support for additional informa tion See Troubleshooting on page 116 if any problems are detected Table 6 1 Preventive Maintenance Schedule Component Maintenance Action Frequency The specified frequency is based on a certified clean inert environment Adjust the facility Preventativ...

Page 115: ...Transfer Log Files Review the log files for each node controller and the high level controller periodically to look for unexpected messages Log files can be transferred from the node controller or SysLog server to a network server so they can be archived or e mailed to ICT Customer Support see the Node Controller Interface User Manual ...

Page 116: ...blem area within the MagneMotion node controllers and provides direction to the second step of the troubleshooting process If a specific problem is suspected see that problem in Table 6 2 If the problem has not been iden tified review each of the symptoms that are identified in Table 6 2 to help determine the prob lem area Table 6 2 Initial Troubleshooting Symptom Possible Problem Area Node contro...

Page 117: ... Controller Related Troubleshooting Symptom Problem Description Corrective Action Node controller logs do not indi cate the correct time The battery for the clock in the node controller has lost its charge Manually correct the time each time the node controller is pow ered up or return the node control ler to MagneMotion for repair Use the node controller web inter face Set Clock function to set t...

Page 118: ...d Verify that there are no IP address collisions Intermittent communication with the motors Communication is lost or inter mittent Make sure that all network cables are properly seated Communications problems when using multiple node controllers ping message dropped Either faulty network cables or a network switch that cannot keep up with the traffic Check all network wiring and hardware to make s...

Page 119: ...onfiguration file changes Any corrective actions performed for example system reset replaced parts loaded software power cycle What were the results of those actions Any special system environmental conditions for example vacuum high heat high humidity Any potential non MMI causes of the issue for example power outage mechanical interference host failure Can the problem be reproduced 4 The equipme...

Page 120: ... can be ordered and installed as directed in Installation on page 85 NOTE The components of the MagneMover LITE transport system are designed for easy replacement Motors controllers and other modules do not contain any user service able parts NOTICE Only a qualified service representative can service the components of the MagneMover LITE transport system Any attempt to open the transport sys tem m...

Page 121: ...on the Main Menu E Select Download for each file in use for example Node Controller Software Image file and Motor ERF Image files and save the file 2 Shutdown the transport system A Complete all material transfers move all material to appropriate locations B Command all vehicles to known safe positions C Issue a reset command to all paths D Once the reset has completed turn off the main power disc...

Page 122: ...ansport system and will not perform in the same manner 1 Connect a power cable from the remote power supply to the Power connector on the first NC S node controller 2 Connect a service computer directly to the NET0 Ethernet connector on the node con troller 3 Turn on the power to the node controller 4 Set the IP address of the NC S node controllers Open a web browser and connect to the node contro...

Page 123: ...eeded for clean cable routing 13 Turn on the main power disconnect for the transport system 14 Make sure that all node controllers in the transport system are running the same ver sion of software see Table 9 Upload the new versions of all system files to all node controllers in the trans port system if the software version has been updated Program all motors on all node controllers if the softwar...

Page 124: ... Run the MagneMotion Configurator and open a copy of the current Node Controller Configuration File 2 In the Node Controllers section of the Configuration Tree open the Node Control ler Details page for the node controller being replaced Remove ownership of those nodes that are connected to Comm Ports 9 12 3 In the Node Controllers section of the Configuration Tree add a new node control ler A Set...

Page 125: ...ion MMI UM013B EN P April 2020 Ordering Parts If new or replacement parts are needed contact MagneMotion Sales Main Office Sales MagneMotion Inc A Rockwell Automation Company 139 Barnum Road Devens MA 01434 USA Phone 1 978 757 9100 Fax 1 978 757 9200 1 978 757 9101 ICT InsideSales ra rockwell com ...

Page 126: ...ntact MagneMotion for replacements 1 Turn off and disconnect all electrical power as detailed in Node Controller Shutdown on page 111 2 Disconnect all communications connections as detailed in Node Controller Shutdown on page 111 3 Make sure that the system or component has been properly decontaminated following the facilities decontamination procedures Follow all facility local and national proce...

Page 127: ...l 2020 3 Close the shipping container and secure 4 Make sure that the container is properly labeled This End Up Caution Heavy and so forth and all shipping documents are attached to the outside of the container 5 When shipping to MagneMotion make sure that the RMA number is clearly visible on the outside of the box ...

Page 128: ...Maintenance 128 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 This page intentionally left blank ...

Page 129: ...April 2020 Appendix Overview The following appendices are included to provide the user with one location for additional information that is related to the node controller interfaces Included in this appendix are File maintenance Additional documentation Transport system configuration limits ...

Page 130: ...changed is recommended Keep copies of all original and backup files at a remote location for safety Creating Backup Files Backup files are not created automatically It is the responsibility of the user to create backups of all files by copying them to a safe location Restoring from Backup Files Damaged files can be restored by copying the backup files into the appropriate locations ...

Page 131: ...nstructions identification of software versions identification of new features and enhancements and a list of known issues Reading this file is recommended before using the software Upgrade Procedure The Upgrade Procedures that are supplied with MagneMotion software provide instructions for upgrading from one version of MagneMotion software to another They also include the procedures for file and ...

Page 132: ... communications with the motors 50 vehicles max per path when all vehicles on the path are commanded forward downstream 45 vehicles max per path when all vehicles on the path are commanded backwards 384 5 120 6 000 vehicles max when using HLC Control Groups Table A 2 MagneMotion Transport System Motion Limits The limits that are shown are at the typical payloads contact ICT Customer Support for pa...

Page 133: ... the basic operating parameters of the transport system that is stored in the Node Controller Configuration File Controller A device that monitors and controls the operating conditions of the equipment being monitored In a MagneMotion transport system the types of controllers include the High Level Controller Node Controller and Host Controller Cycle Length Cycle Length is the distance between the...

Page 134: ...riction skids to slide on the integral rails Global Directives The Demo Script commands that define the general operating characteristics for all vehicles specified See also Vehicle Directives Ground The reference point in an electrical circuit from which voltages are measured This point is typically a common return path for electric current See also PE Guideway A component of the Track System tha...

Page 135: ...rs for moving multiple independently controlled vehicles Interlock A user supplied circuit that is used to stop motion in the transport system It is wired through the digital I O on the NC 12 Node Controller Inverter Hardware that converts DC from the propulsion power bus to AC to energize the coils in a Motor Block Keep out Area A unidirectional area of a Path A vehicle that is moving in the spec...

Page 136: ...Merge Diverge and so on Node Controller Configuration File The XML file unique to the transport system that defines the basic operating parameters of the transport system A copy of the Node Con troller Configuration File is uploaded to each node controller in the transport system Node Controller The application in a node controller that coordinates vehicle motions along a path or paths of motors T...

Page 137: ... operation of the transport system Propulsion Power The power that is used for vehicle motion See also Logic Power Protected Area The area around a node that is defined by the entry gates and clearance dis tances This area is used to make sure that vehicles do not collide with other vehicles in the node or with the mechanism that is related to the node Puck A preconfigured vehicle for use on Magne...

Page 138: ...ehicle motion can be synchronized with other systems through direct control of the motor by the host controller System Component See Component Tandem Vehicle A vehicle that uses dual Bogies to provide enough thrust to carry larger loads Track System The components that physically support and move vehicles For a QuickStick transport system the track includes a Guideway one or more QuickStick motors...

Page 139: ...system When using HLC Control Groups the Master HLC main tains this database Vehicle ID Slave Database The Slave HLC database for tracking of Vehicle IDs in the HLC Con trol Group managed by that Slave HLC and assigned by the Master HLC This database is only used when using HLC Control Groups to subdivide a transport system Vehicle Master The motor controlling the vehicle Vehicle Signal A motor so...

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Page 141: ...C power 64 Computer Requirements 25 Configuration File see Node Controller Config uration File Configurator see MagneMotion Configurator Connections network 99 Console Port NC LITE 79 NC 12 73 Console Port Continued NC E 68 NC S 65 Contact MagneMotion 125 controller_image see Node Controller Software Image File Customer Support 17 119 D DC Power Requirements Ethernet Switch 82 NC LITE 78 NC 12 72 ...

Page 142: ...C S 54 L Labels NC LITE 36 NC 12 35 NC E 34 NC S 33 Light Stack connection 52 operation 52 Lighting site 84 M MagneMotion contact 17 119 ICT Customer Support 119 Sales 125 MagneMotion Configurator 23 MagneMotion Information and Configuration Service File see MICS File Magnet Array 21 Magnet Array Type File 23 magnet_array_type xml see Magnet Array Type File Maintenance log files 115 transport syst...

Page 143: ...ection 101 104 surface mounting 92 temperature 83 NC E connectors 68 digital I O 47 dimensions 57 DIN rail mounting 90 NC E Continued Ethernet connection 103 exclusion zones 57 humidity 83 IP rating 57 labels 34 loading 46 mounting 90 network connection 100 overview 40 power 68 power connection 97 surface mounting 91 temperature 83 NCHost TCP Interface Utility 22 NCHost exe see NCHost TCP Interfac...

Page 144: ...ling 38 Regulatory Guidelines 28 Repair 120 Replacement 120 Restricted Parameters File 23 restricted_parameters xml see Restricted Pa rameters File S Safety equipment 30 personnel 30 symbols 32 Safety Alert Types 15 Shipping 126 Software configuration 105 installation node controller 105 Software Types 22 T TCP IP connections 99 Temperature NC LITE 83 NC 12 83 NC E 83 NC S 83 Terminal Emulator Req...

Page 145: ...er Manual 145 Rockwell Automation Publication MMI UM013B EN P April 2020 X XML Files magnet array type file 23 MICS file 23 motor type file 23 Node Controller Configuration File 23 restricted parameters file 23 Track Layout file 23 ...

Page 146: ...146 MagneMotion Rockwell Automation Publication MMI UM013B EN P April 2020 This page intentionally left blank ...

Page 147: ...Node Controller Hardware User Manual 147 Rockwell Automation Publication MMI UM013B EN P April 2020 Notes ...

Page 148: ... com global literature library overview page Product Compatibility and Download Center PCDC Get help determining how products interact check features and capabilities and find associated firmware http www rockwellautomation com global support pcdc page Rockwell Otomasyon Ticaret A Ş Kar Plaza İş Merkezi E Blok Kat 6 34752 İçerenköy İstanbul Tel 90 216 5698400 Rockwell Automation maintains current ...

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