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32DSW02.F

S-SERIES PRIVATE USE SERVICE MANUAL

INTRODUCTION

SEPTEMBER 2020

D. DOT-PRIVATE USE MAJOR LIFT COMPONENTS

The terms used throughout this manual are illustrated in

Figure

1-1

and defined in

Table

1-1

. Refer to Chapter IV

“Spare Parts” for more details.

RSM0021900

TOWER

SERIAL NUMBER

HYDRAULIC CYLINDER

BRIDGEPLATE

VERTICAL ARM

ARMREST

PLATFORM HINGES

RIGHT SIDE

PLATFORM SECTION

FRONT ROLLSTOP

LEFT SIDE

PLATFORM SECTION

ROLLSTOP

LATCH

WHEELCHAIR

LOCATING

PLATES

ARMREST

SWITCH

TIE ROD

LOCKING FOOT

LINK PIN

TOP AND

BOTTOM ARMS

STOW-LOCK

CATCH

HYDRAULIC

POWER UNIT

AUDIBLE ALARM

(INSIDE)

CYCLE COUNTER

MANUAL BACKUP

PUMP HANDLE

BASEPLATE

THRESHOLD

SENSORS

REAR

LEFT

RIGHT

FRONT

CONTROL PENDANT

FIGURE 1-1: DOT-PRIVATE USE MAJOR LIFT COMPONENTS

Summary of Contents for SLIDE-AWAY ST00

Page 1: ...AWAY Personal Use Wheelchair Lift DOT Private Use Lift Service Manual 09 04 20 32DSW02 F 2020 RICON CORPORATION All Rights Reserved U S and foreign patents pending Printed in the United States of Ame...

Page 2: ...and safely For the location of a service technician in your area call Ricon Product Support at 1 800 322 2884 DOT Private Use Lift verifies that this platform lift meets only the private use lift req...

Page 3: ...tem 29 4 13 Update to item 7 item 10 part numbers associated to lower S Ns 4 13 Added item 7A item 10A associated to higher S Ns 4 17 Update to item 19 19A 4 17 Update to item 25A 4 18 Update to item...

Page 4: ...8 C FINAL ADJUSTMENTS 2 8 1 LIMIT SWITCH ADJUSTMENT 2 8 2 PLATFORM TILT ADJUSTMENT 2 10 3 SPLIT PLATFORM TIE ROD ASSEMBLY ADJUSTMENT 2 11 4 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT 2 12 D VERIFY...

Page 5: ...AY PUMP ASSEMBLY 4 4 SLIDE AWAY HYDRAULIC SYSTEM 4 6 SLIDE AWAY ELECTRICAL SYSTEM 4 8 SLIDE AWAY PENDANT DOOR INTERLOCK SWITCH 4 10 SLIDE AWAY PLATFORM ASSEMBLY 4 12 SLIDE AWAY ARMS ASSEMBLY 4 14 SLID...

Page 6: ...e platform from the vehicle deploy The exiting passenger then boards the large non skid platform and the operator lowers the platform to the ground After the passenger departs the platform is raised a...

Page 7: ...condition of the vehicle road hazards overloading failure to follow operating instructions or acts of nature i e weather lightning flood NOTE Ricon recommends this product be inspected by an authorize...

Page 8: ...slight must be attended to Administer first aid or seek medical attention immediately Protective eye shields and appropriate clothing should be worn at all times when performing service to a wheel ch...

Page 9: ...ER SERIAL NUMBER HYDRAULIC CYLINDER BRIDGEPLATE VERTICAL ARM ARMREST PLATFORM HINGES RIGHT SIDE PLATFORM SECTION FRONT ROLLSTOP LEFT SIDE PLATFORM SECTION ROLLSTOP LATCH WHEELCHAIR LOCATING PLATES ARM...

Page 10: ...lding plat form plus a pressure release valve to unfold and lower it Left side platform section Left portion of platform that unfolds during deploy and folds during stow Link pin five per side Pins th...

Page 11: ...1 6 32DSW02 F S SERIES PRIVATE USE SERVICE MANUAL INTRODUCTION SEPTEMBER 2020 This page intentionally left blank...

Page 12: ...o following sections and perform procedures carefully and in the order that they are presented Be certain that installation instructions are followed exactly and do not eliminate any steps or modify p...

Page 13: ...the lift and vehicle floor This will help prevent the mounting bolts from loosening over time If door operators are to be used install them prior to lift installation NOTE Check for proper travel cle...

Page 14: ...with the floor If baseplate is warped more than 1 16 shim as required Be certain baseplate is flush against vehicle floor Before drilling verify that lift position does not interfere with closing of v...

Page 15: ...se a grommet to protect wire insulation from chafing Check underside of vehicle before drilling to avoid damage to fuel lines vent lines brake lines or wiring FIGURE 2 4 ELECTRICAL INSTALLATION DIAGRA...

Page 16: ...gh vehicle floor adjacent to base of hy draulic pump unit Deburr hole and install grommet If necessary cut away any flooring material that is within of hole c From beneath vehicle insert red power cab...

Page 17: ...ker Strip of insulation from cable g Crimp a supplied terminal to end of cable and then connect to AUX terminal of circuit breaker h Cut a 12 length of cable from the excess previously removed Strip o...

Page 18: ...is pinched in any way 3 GROUND COMMON CONNECTION 12VDC powered lifts are normally chassis grounded and do not require a separate ground cable connection to battery If the common side of the lift elect...

Page 19: ...the lift is lowered and the platform can be deployed The Not Stowed LED lights red when the platform is not fully stowed into the vehicle While the LED is red the transmission cannot be shifted out of...

Page 20: ...switch Slowly turn DEPLOY CUTOFF ADJUSTMENT SCREW clockwise until platform jogs down to vehicle floor level Make sure that clearance between knuckle ac tuator saddle and parallel arm is 1 8 minimum di...

Page 21: ...t switch so that lift stops just below Up cutoff described in above step This will give the necessary overlap to avoid dead spots Lift stops high Adjust screw clockwise END OF TABLE 2 PLATFORM TILT AD...

Page 22: ...rod assemblies Tighten jam nuts NOTE There must be no tension or compression on either tie rod assembly when platform is at or below floor level c Stow and deploy lift several times to verify the plat...

Page 23: ...plates according to mobility aid that will be utilized Do not install wheelchair locating plates close to bridgeplate c Reinstall two washers and two nuts under platform to secure each wheelchair loca...

Page 24: ...tallation d Insert a 1 8 hex wrench into pressure switch and engage adjustment screw inside Turn screw 1 8 turn clockwise and then repeat 50 lb load check described above Repeat adjustment as necessar...

Page 25: ...integrity of installation IMPORTANT Rated Load Capacity The lift can only be rated at 800 pounds when Lift has been installed in the side of a full size Ford van OEM floor 1992 and later using suppli...

Page 26: ...__________ E CUSTOMER ORIENTATION IMPORTANT Customer Orientation Ricon Sales or Service personnel must review the warranty card and operator manual with the customer to be certain they understand how...

Page 27: ...S SERIES PRIVATE USE SERVICE MANUAL INSTALLATION SEPTEMBER 2020 2 16 32DSW02 F This page intentionally left blank...

Page 28: ...TION Do not lubricate motor or other electrical components Lubrication of electrical components may collect dirt and debris causing short circuits Lubrication should be performed at least every six mo...

Page 29: ...necessary Armrests Verify that armrest fasteners are properly tightened Lift mounting points Verify that vehicle mounting and support points are undamaged Verify that mounting bolts are sufficiently...

Page 30: ...en set screws securing platform pivot pins at bottom of each vertical arm Secure with medium strength thread lock compound Retighten platform pivot pin retaining plate fasteners Secure with medium str...

Page 31: ...id Air may be trapped in hydraulic system Purge hydraulic system by operating lift through its maximum range of travel for at least four complete cycles For vehicles that do not use full travel of lif...

Page 32: ...3 The actuation diagram shows the state of all limit switches as the platform travels from stowed to vehicle floor level and then to ground level The solid line segments represent current flow through...

Page 33: ...level Remove short side ramp and longer rear ramp from around the baseplate to gain access to lower tower components FIGURE 3 4 2 Refer to Figures 3 5 and 3 6 Remove center access panel at rear of bas...

Page 34: ...Note slack in cable FIGURE 3 9 6 Refer to Figure 3 10 Remove hex screw to detach anchored end of cable Retain delrin cable guide for re installation FIGURE 3 10 NOTE Gas Spring Replacement can be perf...

Page 35: ...ease valve more than turn Opening valve further may cause it to disengage from pump body which will disable manual pump Note The Threshold Safety Warning System may be disconnected momentarily while p...

Page 36: ...r retaining screws Applying thread lock on screws will prevent the roller from rotating Note Refer to Figures 3 9 and 3 10 When re assembling note that cable should wrap around grooved bearings and al...

Page 37: ...with existing screw and collar retained from step12 Section E NOTE Do not reuse old cable Use Cable P N 35233 provided in Kit P N 36998 7 Refer to Figure 3 20 Install clevis P N 35232 onto gas spring...

Page 38: ...rew to anchor the cable end onto the baseplate as shown in Figure 3 10 Section E NOTE Ensure that the delrin cable guide retained from removal procedure is reinstalled 15 Partially stow lift to remove...

Page 39: ...replace with Roller Kit P N 34574 5 Refer to Figure 3 22 Align new roller assembly in sliding tower then slide pin retainment weldment through sliding tower and roller assembly 6 Install 1 4 20 X 5 8...

Page 40: ...Detach snap ring from pin then remove washer and split washer Retain for installation FIGURE 3 26 FIGURE 3 27 NOTE Refer to Figures 3 26 and 3 27 When removing knuckle arm assembly from platform pin...

Page 41: ...n Kit P N 42054 9 Re assembly in reverse order NOTE When re assembling new stow lock and attaching to knuckle arm assembly add medium strength thread lock Loctite 243 to screw NOTE Properly discard ol...

Page 42: ...E HANDLE STOW LOCK ASSEMBLY NUTS 2 SCREWS 2 FIGURE 3 34 14 Remove stow lock assembly and replace with stow lock assembly P N 42054 Re assemble in reverse order I T NUT ROLLER REPLACEMENT NOTE T Nut re...

Page 43: ...ed towards the inside of the platform FIGURE 3 39 J PUMP REPLACEMENT CAUTION This Ricon product is highly specialized Maintenance and repairs must be performed by an authorized Ricon service technicia...

Page 44: ...pump to bracket Retain for installation 8 Lift pump out to be replaced with PM312210112 pump assembly 9 Re assembly in reverse order 10 Check fluid level and check for leaks Note Platform pressure sw...

Page 45: ...MAINTENANCE S SERIES PRIVATE USE SERVICE MANUAL SEPTEMBER 2020 3 18 32DSW02 F K HYDRAULIC CIRCUIT DIAGRAM FIGURE 3 43 SLIDE AWAY HYDRAULIC CIRCUIT DIAGRAM...

Page 46: ...t BR Brown GY Gray GN Green W White O Orange Y Yellow END OF TABLE b Electrical Connector Description Refer to Figure 3 44 The typical electrical connector used by Ricon is a 062 series This connector...

Page 47: ...AM Refer to Figure 3 46 Sheets 1 and 2 on the following two pages NORMALLY CLOSED NC NORMALLY COMMON COM CONTACTS SWITCH SPST CONTACTOR GROUND OPEN NO SPDT LIMIT SWITCH CIRCUIT DIODE BREAKER rating SO...

Page 48: ...UTOFF CONTROL LIFT J17 P17 J16 J16 MOTOR CONTACTOR TOP PRESSURE PLATFORM SWITCH J4 P4 UP DOWN BL V GN R 12V 8A DOWN PUMP ON FAST R 1 2 W 3 BK 4 GN VALVE 2 GN 4 BK 3 R W O 1 REFER TO SHEET 2 UP enable...

Page 49: ...8 W 1 3 2 PRINTED 3 BL 9 10 Y GN P11 6 W O 8 7 BK 4 5 O BR J11 1 2 P8 J8 P12 BRN 2 1 BRN 3 ORG 4 BLK J12 BOARD CIRCUIT DO NOT SERVICE J9 1 2 2 V 1 W J25 BK W O 2 P25 BL 1 V 4 3 2 SET 2 J10 J2 1 J5 SET...

Page 50: ...n the far right column Most kits contain a single part plus hardware Therefore you may need to order more than one kit if the part is used more than once on a major assembly NOTE Small hardware and fa...

Page 51: ...platfor m Press an d hold DOWN button to lower platform to ground level Press an d hold DEPLOYbutton to unfold platform and lower it to vehicle floor level Press an d hold DOWN button to lower platfo...

Page 52: ...S SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 3 32DSW02 F This page intentionally left blank...

Page 53: ...E SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 4 32DSW02 F 5 2 1 1 1 20 10 1 18 9 4 21 13 7 17 7 7 8 14 3 23 SEE HYDRAULIC SYSTEM 35 4A 32 31 30 29 28 27 26 11 25 16 19 15 3 12 24 6 22 FIGURE 4 2 SLIDE...

Page 54: ...MP CIRCUIT BREAKER 1 1 2 1 1 V2 SH 005 10507 V2 SH 017 14334 18797 16 17 18 19 20 BRACKET SOLENOID SCREW HEX RECESS 20 X 2 25L BAG OF 10 FITTING SRT 1 4J STEEL BUSBAR SIDE SOLENOID WASHER FLAT 41 X 81...

Page 55: ...14 18 25 24 19 20 11 12 8 6 7 10 9 4 5 2 3 GLAND NUT 1 50 WITH SEAL REFERENCE FOR L FITTING MALE 10 32 REFERENCE FOR X 1 4 BARB CYLINDER REBUILD KIT HYDRAULIC REFERENCE FOR 15 16 FLOW CONTROL PRESSUR...

Page 56: ...BLE TIE 5 5 BLACK BAG OF 10 TUBE POLYURETHANE 6MM X 4MM BLACK ADAPTOR 6 SAE MALE X 4 JIC MALE 1 1 1 9 2 14499 14500 25697 22 02 230 26591 15 16 17 18 19 FITTING L MALE 10 32 X BARB KIT CYL REPAIR PIST...

Page 57: ...ITEM 12 DETAIL FOR ITEM 19 DETAIL FOR ITEM 20 DETAIL FOR ITEM SWITCH LIMIT POWER CUTOFF CUTOFF UP DOWN SWITCH LIMIT FLOOR LEVEL KIT LIMIT SWITCH AND BLOCK MAIN CIRCUIT BREAKER PCB 6 7 9 10 8 11 1 5 4...

Page 58: ...1 2 2 14497 V2 ES 93 15909 34314 V2 ES 110 11 12 13 14 15 NUT HEX 4 40 BAG OF 10 KIT LIMIT SWITCH AND BLOCK SCREW PAN HEAD 10 24 X 1 3 4 BAG OF 10 PIN EXTENSION BAG OF 10 NUT ESN 10 24 BAG OF 10 1 2...

Page 59: ...S SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 10 32DSW02 F 5 3 4 1 2 6 7 8 FIGURE 4 5 SLIDE AWAY PENDANT AND DOOR INTERLOCK SWITCH...

Page 60: ...WITCH REF DESCRIPTION QTY PART NO 1 2 3 4 5 STOW and DEPLOY BUTTON UP and DOWN BUTTON V BRACKET PLASTIC W HDWR KIT WALL MOUNT BRACKET UNIVERSAL PENDANT KIT CONTROL HARNESS STRAIN RELIEF 1 1 1 1 1 UL E...

Page 61: ...S PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 12 32DSW02 F RSM0026000 26 21 16 9 8 11 27 14 15 20 23 22 18 18 19 17 13 10 5 3 4 2 7 9 1 6 8 25 28 29 12 24 FIGURE 4 6 SLIDE AWAY PLATFORM AS...

Page 62: ...T ROLLSTOP ACTUATOR LH W HDWR TORSION BAR LH PLUG BLACK CLAMP CABLE 3 8 BAG OF 10 FLANGE BEARING 1 ID KIT OF 10 1 1 2 1 1 34581 V3 SP 21 10258 32408 19579 16 17 18 19 20 SETSCREW 20X1 1 4L NYLOK BAG O...

Page 63: ...S SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 14 32DSW02 F 1 2 3 7 6 4 5 9 10 8 11 12 13 15 16 17 18 19 2 14 5 RSM0026100 FIGURE 4 7 SLIDE AWAY ARM ASSEMBLIES...

Page 64: ...USHING PUMP MOUNT CLAMP NYLON 5 16 BLACK BAG OF 10 CAP UPPER PARALLEL ARM PLASTIC 1 2 1 2 V2 PI 091 V2 BU 081 19772 V2 AC 89 10 11 12 13 14 CLAMP 3 16 NYLON BLACK BAG OF 10 BUMPER RUBBER KIT OF 2 KIT...

Page 65: ...VATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 16 32DSW02 F SEE DETAIL DETAIL FOR ITEM 24 21 22 23 20 25 26 27 20 19 17 16 18 14 7 13 12 8 6 9 10 11 28 15 31 32 1 7 FIGURE 4 8 SLIDE AWAY BASEPLA...

Page 66: ...BAG OF 10 GAS SPRING ASSEMBLY SEE KIT ITEM 14A KIT GAS SPRING PULLEY W BEARING SEE KIT ITEM 15A KIT DUAL PULLEY 1 1 1 2 2 11795 35282 36998 VS AH 06 42059 16 17 18 19 19A CABLE SST 3 32 X 60 0L 40 EY...

Page 67: ...PULLEY SEE KIT ITEM 15A 1 1 1 1 42061 33999 39313 35958 30 31 31A 32 33 COVER GUARDRAIL COVER ACCESS DISCONTINUED SEE ITEM 31A COVER ACCESS BASEPLATE SLIDER KIT SLIDING TOWER WLDT W ATTACHMENTS KIT T...

Page 68: ...S SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 19 32DSW02 F This page intentionally left blank...

Page 69: ...S SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 20 32DSW02 F 1 2 4 3 5 7 6 FIGURE 4 9 SLIDE AWAY ARMRESTS...

Page 70: ...F FIGURE 4 9 SLIDE AWAY ARMRESTS REF DESCRIPTION QTY PART NO 1 2 3 4 5 ARMREST ASSEMBLY RH ARMREST RH CAP BLACK ARMREST ASSEMBLY LH W HARNESS ARMREST LH 1 1 2 1 1 VS AC 159 VS AC 181 25550 VS AC 160...

Page 71: ...S SERIES PRIVATE USE SERVICE MANUAL SPARE PARTS SEPTEMBER 2020 4 22 32DSW02 F This page intentionally left blank...

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