4000-S
ERIES
I
NSTALLATION
, O
PERATION
AND
S
ERVICE
M
ANUAL
8 of 154
SECTION 3: CRITICAL CONSIDERATIONS
3.1 Re
q
uired Clearances to Combustibles
Clearances are the req
u
ired distances that
comb
u
stible objects m
u
st be a
w
ay from the air
handler to pre
v
ent fire hazards. Comb
u
stibles are
materials that may catch on fire and incl
u
de common
items s
u
ch as
w
ood, paper, r
u
bber, fabric, etc.
Maintain clearances to combustibles at all times
for safety.
Check the clearances on each air handler being
installed to make s
u
re the prod
u
ct is s
u
itable for yo
u
r
application and the clearances are maintained.
Clearances to comb
u
stibles for all models are 6"(15.2
cm) on all s
u
rfaces. Read and follo
w
the safety
g
u
idelines belo
w
:
• Locate the air handler so that the air intakes are
not too close to any exha
u
st fan o
u
tlets, gasoline
storage or other contaminants that co
u
ld
potentially ca
u
se dangero
u
s sit
u
ations.
• Keep gasoline or other comb
u
stible materials
incl
u
ding flammable objects, liq
u
ids, d
u
st or
v
apors a
w
ay from this air handler or any other
appliance.
• Maintain clearances from heat sensiti
v
e material,
eq
u
ipment and
w
orkstations.
Clearances to comb
u
stibles do not denote
clearances for accessibility. Minim
u
m clearance for
access is 48" (122 cm). Minim
u
m clearance for
accessibility applies to the control enclos
u
re, fan
access panel and filter access panel (
w
hen
eq
u
ipped).
The stated clearances to comb
u
stibles represent a
s
u
rface temperat
u
re of 90 °F (50 °C) abo
v
e room
temperat
u
re (90 °F [50 °C] pl
u
s ambient
temperat
u
re). B
u
ilding materials
w
ith a lo
w
heat
tolerance (i.e. plastics,
v
inyl siding, can
v
as, tri-ply,
etc.) may be s
u
bject to degradation at lo
w
er
temperat
u
res. It is the installer’s responsibility to
ass
u
re that adjacent materials are protected from
degradation.
•
Maintain clearances from
v
ehicles parked belo
w
the
air handler.
See Page 9, Section 4.4
.
3.2 Hardware
Unless other
w
ise specified, all hard
w
are m
u
st be
torq
u
ed to settings on
Page 8, Table 1
.
Table 1: Recommended Tor
q
ue Settin
g
s
WARNING
Fire Hazard
Keep all flammable objects, liquids and
vapors the minimum required clearances to
combustibles away from equipment.
Some objects will catch fire or explode when
placed close to equipment.
Failure to follow these instructions can result
in death, injury or property damage.
WARNING
Explosion Hazard
Fresh air supply duct and burner housing
must be purged with fresh air four times
before every ignition.
Explosive vapors will ignite if not evacuated
before ignition attempt.
Failure to follow these instructions can result
in death, injury or property damage.
Bolt Head
Grade Markin
g
Nut Grade
Markin
g
Bolt Size
Grade 2
Grade 5
10-24
27 in•lb
42 in•lb
1/4-20
65 in•lb
101 in•lb
5/16-18
11 ft•lb
17 ft•lb
3/8-16
19 ft•lb
30 ft•lb
Summary of Contents for 4044
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Page 73: ...SECTION15 VIBRATION ISOLATION 65 of 154 FIGURE 52 Curb Mounted Roof Curb Roof Curb...
Page 109: ...SECTION19 ELECTRICAL 101 of 154...
Page 110: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 102 of 154...
Page 111: ...SECTION19 ELECTRICAL 103 of 154...
Page 112: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 104 of 154...
Page 113: ...SECTION19 ELECTRICAL 105 of 154...
Page 114: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 106 of 154...
Page 115: ...SECTION19 ELECTRICAL 107 of 154...
Page 116: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 108 of 154...
Page 117: ...SECTION19 ELECTRICAL 109 of 154...
Page 118: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 110 of 154...
Page 119: ...SECTION19 ELECTRICAL 111 of 154...
Page 121: ...SECTION 20 DIRECT FIRED BURNER 113 of 154 FIGURE 71 Midco HMA 2A Burner...
Page 122: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 114 of 154...
Page 125: ...SECTION 20 DIRECT FIRED BURNER 117 of 154...
Page 126: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 118 of 154...
Page 127: ...SECTION 20 DIRECT FIRED BURNER 119 of 154 20 3 Honeywell UV Flame Detector...
Page 160: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 152 of 154...
Page 161: ...SECTION 27 THE RAPID 4000 SERIES WARRANTY 153 of 154...
Page 162: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 154 of 154...