4000-S
ERIES
I
NSTALLATION
, O
PERATION
AND
S
ERVICE
M
ANUAL
124 of 154
adj
u
stment.
Table 35: Motor Sheave Drive Tor
q
ue
Specifications
Table 36: Motor and Blower Bushin
g
Tor
q
ue
Specifications
21.4.2 Burner Pressure
1. A
press
u
re tap is
u
sed to meas
u
re differential
at the b
u
rner and to set high fire gas press
u
re.
The press
u
re tap co
u
ld be located on the
do
w
nstream side of the MR212
v
al
v
e, on a T-
fitting coming off the o
u
tlet press
u
re tap on the
MR212
v
al
v
e or bet
w
een the MR212
v
al
v
e and
the b
u
rner.
See Page 71 through Page 73
,
Fig-
ures 55
-
Figure 57
and Page 127, Figure 77
.
2.
Meas
u
re the b
u
rner press
u
re
w
ith the inlet
man
u
al gas
v
al
v
e off.
- Open the man
u
al sh
u
t off located bet
w
een
the mod
u
lating
v
al
v
e and the b
u
rner.
- T
u
rn the blo
w
er on and record the negati
v
e
press
u
re on a
u
-t
u
be manometer or gas
press
u
re ga
u
ge. This reading is
u
sed for high
fire b
u
rner press
u
re adj
u
stment.
3.
After taking the b
u
rner press
u
re reading, tem-
porarily lea
v
e the manometer attached to the
1/8" tap. It
w
ill be
u
sed later to check high fire
gas press
u
re.
21.5 Gas Pipin
g
and Initial Pressure Settin
g
s
1. Perform a press
u
re test on all gas s
u
pply lines
to the air handler per applicable codes.
Make sure to isolate all
g
as controls before
pressure testin
g
the system.
2.
Verify s
u
pply press
u
re does not exceed maxi-
m
u
m rated gas press
u
re as stated on the rating
plate.
3.
Set the s
u
pply gas press
u
re at the step do
w
n
reg
u
lator (normally o
u
tside of the enclos
u
re if
one is installed) according to the nameplate
rating inlet gas press
u
re specifications.
4.
Only after performing steps 1-3 (abo
v
e),
v
erify
pilot press
u
re.
•
Place a
u
-t
u
be manometer or gas press
u
re
ga
u
ge on the tee at the do
w
nstream side of
the pilot press
u
re reg
u
lator.
•
Open the main gas
v
al
v
e and close the gas
v
al
v
e do
w
nstream of the MR
v
al
v
e.
•
Set the b
u
rner s
w
itch to "on" and adj
u
st the
pilot press
u
re reg
u
lator to 1.0 in
w
c for
nat
u
ral gas or 0.5 in
w
c for LPG.
•
Verify that the b
u
rner flame control has a
flame signal of 6-8 Vdc.
See Page 124,
Figure 76
.
FIGURE 76: Fireye Flame Module
Setscrew Size
Allen Wrench
Tor
q
ue Settin
g
s
in
•
Lbs
ft
•
Lbs
1/4"
1/8"
87
7.3
5/16"
5/32"
120
10.0
3/8"
3/16"
290
24.2
Bolt Size (on Bushin
g
)
Tor
q
ue Settin
g
s
in
•
Lbs
ft
•
Lbs
#10
60
5
1/4"
108
9
5/16"
192
16
3/8"
360
30
1/2"
720
60
Connect
Test Leads
Here
Summary of Contents for 4044
Page 2: ......
Page 4: ......
Page 6: ......
Page 8: ......
Page 73: ...SECTION15 VIBRATION ISOLATION 65 of 154 FIGURE 52 Curb Mounted Roof Curb Roof Curb...
Page 109: ...SECTION19 ELECTRICAL 101 of 154...
Page 110: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 102 of 154...
Page 111: ...SECTION19 ELECTRICAL 103 of 154...
Page 112: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 104 of 154...
Page 113: ...SECTION19 ELECTRICAL 105 of 154...
Page 114: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 106 of 154...
Page 115: ...SECTION19 ELECTRICAL 107 of 154...
Page 116: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 108 of 154...
Page 117: ...SECTION19 ELECTRICAL 109 of 154...
Page 118: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 110 of 154...
Page 119: ...SECTION19 ELECTRICAL 111 of 154...
Page 121: ...SECTION 20 DIRECT FIRED BURNER 113 of 154 FIGURE 71 Midco HMA 2A Burner...
Page 122: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 114 of 154...
Page 125: ...SECTION 20 DIRECT FIRED BURNER 117 of 154...
Page 126: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 118 of 154...
Page 127: ...SECTION 20 DIRECT FIRED BURNER 119 of 154 20 3 Honeywell UV Flame Detector...
Page 160: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 152 of 154...
Page 161: ...SECTION 27 THE RAPID 4000 SERIES WARRANTY 153 of 154...
Page 162: ...4000 SERIES INSTALLATION OPERATION AND SERVICE MANUAL 154 of 154...
