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Operation

ASM 380 - Operating instructions

Detailed contents

GB 04284 - Edition 02 - May 12

C

C 402 

Test Menu

- Purpose
- Test methods
- Correction factor
- Test mode
- Cycle end function
- Air inlet

C 403 

Spectro Menu

- Purpose
- Tracer gas
- Fil. Margin
- Calibrated leak

C 404 

Maintenance Menu

- Purpose
- Filament 1-2
- Cycles counter
- Primary pump - Secondary pump
- Events history
- Calibrations history
- Infos

C 405 

Configuration Menu

- Purpose
- Hour / Date / Unit / Language
- Function Keys
- Applicative windows
- Screen settings
- Access Password

C 406 

Advanced Menu

- Purpose
- Leak detection menu
- Leak detection: Start-up time delay
- Leak detection: Background suppression function
- Leak detection: Zero activation function
- Leak detection: Calibration
- Leak detection: Analyzer cell
- Leak detection: Memo function
- Leak detection: Internal Pirani calibration
- Input/Output menu
- Input/Output: Serial link 1
- Input/Output: Serial link 2
- Input/Output: I/O connector
- SD card menu
- Load/Save Detect. Param.

adixen Vacuum Products - ASM 380 Operating instructions

Summary of Contents for adixen ASM 380

Page 1: ...Operating instructions Translated from original version ASM 380 Mobile high performance helium leak detector EN...

Page 2: ......

Page 3: ...many years in vacuum and leak detection technology The applications of helium leak testing are extremely diversified ranging from hit tech installation maintenance to high speed testing of industrial...

Page 4: ...f this Manual Copyright Intellectual property The use of adixen products are subject to copyright and intellectual property rights in force in any jurisdiction All rights reserved including copying th...

Page 5: ...pin Input Output interface B 304 USB B 305 Wi Fi B 306 Ethernet B 308 Bluetooth B 400 Starting up Switching off of the leak detector Chapter C OPERATION C 100 Getting started with the leak detector C...

Page 6: ...d leak E 430 Analyzer cell maintenance E 437 Analyzer cell complete dismantling E 500 PI3C gauge maintenance and replacement E 530 Valves installation and maintenance E 532 Depression valves installat...

Page 7: ...in moderate or minor injury It may also be used to alert against unsafe practices Indicates an imminently hazardous situation that if not avoided will result in death or severe injury extreme situatio...

Page 8: ...0 Options Bluetooth option Inputs Outputs option Profibus option Industrial control panel Electronic unit vacuum modules cables Sniffing kit A 400 Accessories He calibrated leaks Calibration accessory...

Page 9: ...system Combination of high performance pumpings allowing to reduce the test time on large volumes Reduced maintenance cost Color interface operator swivel 100 customizable to meet your needs Greater...

Page 10: ...del can detect a leak as large as 10 2 mbar l s down to a leak as small as 3x10 11 mbar l s A leak of 10 2 mbar l s is equivalent to a bubble of 1 cc escaping a part every 100 seconds A leak of 3x10 1...

Page 11: ...of the unit Roughing Mode Valve 3 opens and the primary pump evacuates the inlet of the unit as well as the part connected to it When the inlet pressure 2 reaches the test cross over the roughing valv...

Page 12: ...pressurization value Global test without possible location of the leak SPRAY method Leak rate measurement from 5 10 12 to 10 1 mbar l s and possibility of locating the leak SNIFFING method Minimum de...

Page 13: ...analyzer cell there is a response time which depends on the volume V being tested and the helium pumping speed S of the system at the opening of the part according to the following relation T V S T in...

Page 14: ...der a cover containing a sniffer probe The leak cannot be located The helium from the leak accumulates over time inside the cover The detector measures the concentration of helium Global test Local sn...

Page 15: ...l is not a direct measurement of the leak as the helium pressure inside the part is difficult to determine Several parts play an important part such as the pressurization time the helium bombing press...

Page 16: ...as follows The molecules of the gas being analyzed pass into an ionization chamber 4 where they are bombarded by an electron beam generated by a heated iridium filament 5 A large number of the molecul...

Page 17: ...ic current measured in this way allows to calculate the total pressure in the analyzer cell Because there is a constant magnetic field permanent magnet the accelerator electrical field is adjusted so...

Page 18: ...from air rectification In contrary Helium is mined from natural gas and oil wells and stored The annual world wide production is ca 3x107 m3 or 4 500 tons Helium is constantly seeping up from the grou...

Page 19: ...explode as soon as the concentration exceeds 4 It may explode only if conditions are favorable for spontaneous propagation of combustion Never use pure hydrogen or a mixture with a hydrogen concentrat...

Page 20: ...2 s s 37 pin Input Output board with Bluetooth 37 pin Input Output board with Wi Fi 37 pin Input Output board with Ethernet Pro bus board 3 s Pro bus board with Bluetooth Industrial control panel 4 s...

Page 21: ...Inputs Outputs option 2 4 options 37 pin I O board 37 pin I O board and Bluetooth 37 pin I O board and Wi Fi 37 pin I O board and Ethernet 37 pin I O board It offers a RS 232 interface a USB interfac...

Page 22: ...uts board refer to option 2 It offfers a RS232 interface a USB interface a Wi Fi interface a 37 pin input output interface It offers Wi Fi functionalities as a supplement to 37 pin input output board...

Page 23: ...osed 3 5 m 5 m 10 m or 20 m 3 cables lengths linking electronic unit and control panel are proposed 1 8 m 5 m or 10 m This option allows working in sniffing mode Check compatibility between Profibus o...

Page 24: ...80 ASI 30 Transport case S1 s Transport cart S2 s Bottle support S3 s Bluetooth S4 s s 37 pin Input Output board S5 37 pin Input Output board with Wi Fi s s 37 pin Input Output board with Ethernet Pro...

Page 25: ...steel 10 6 mbar l s 6 between 1 and 3 10 6 mbar l s 250 cc stainless steel 5 between 5 and 8 10 6 mbar l s 250 cc stainless steel 10 5 mbar l s 4 between 1 and 3 10 5 mbar l s 1000 cc stainless steel...

Page 26: ...the requested nominal value Ex requested value 1 8 10 6 mbar l s guaranted delivered value between 1 44 et 2 16 10 6 mbar l s code in DN25 with a valve FV4611 and indicates requested value 1 8 10 6 mb...

Page 27: ...6688 Unit Torr l s Front face in English 108881 Unit Pa m3 s Front face in English 108880 Unit Pa m3 s Front face in English 106690 Cable only Cable for remote control remote control not provided Mode...

Page 28: ...6 feet 2756 inches 802831 Tube length 80 m 232 4 feet 3150 inches 802832 Tube length 90 m 295 2 feet 3543 inches 802833 Tube length 100 m 328 feet 3937 inches 802834 Sniffer probe with short rigid no...

Page 29: ...probe with membrane and smooth tube connection 14 mm 067678 C5 Liquid sniffer probe to be connected to the inlet port of a leak detector Temperature coefficient 7 per Celcius Standard leak rate 2 10 4...

Page 30: ...ifficult access The Helium spray gun is an easy to use and multipurpose tool which allows you to work in various conditions of test Multi standard thanks to the 3 different adapters to be connected to...

Page 31: ...ecial tool use Model DN Flange Part No Bombing chamber 10 bars 150 L 200 Vol 3 5 l 786396 Bombing chamber 25 bars 150 L 200 Vol 6 4 l 786397 C8 Bombing chambers C9 Inlet filters Complete inlet filters...

Page 32: ...N Flange Part No stainless steel mesh filter 70 m stainless steel mesh filter 70 m stainless steel mesh filter 70 m 16 25 40 072721 072857 067636 20 m inlet filter 5 m inlet filter 114 mm 114 mm 10584...

Page 33: ...29 Edition 06 February 12 S1 Transport case Part number 119594 S2 Transport cart Part number 114820 Cart 45 cm 1 77 80 cm 3 15 62 cm 2 44 Compulsory fixing to the leak detector adixen Vacuum Products...

Page 34: ...detector example B5 or B11 type The helium bottle is not supplied with bottle holder it is at the customer s charge Installation Refer to B 240 Bottle holder fixed on the leak detector Bottle holder...

Page 35: ...fer to B 305 Check compatibility between 37 pin input output board with Wi Fi accessory and the other interfaces in option accessory refer to B 300 ASM 380 ASI 30 Part number 118088S 118577 ASM 380 AS...

Page 36: ...ntrol panel 1 8 m 5 m or 10 m Model Part No rack industrial control panel only 119100S Cable of 1 8 m length 114435 Cable of 5 m length A458735 Cable of 10 m length 110881 S8 Sniffing kit Part number...

Page 37: ...ase S9 2005 SI Pump This accessory allows adding a primary pumping to the leak detector This primary pumping connected to the Sniffing kit option accessory will allow working sniffing mode Characteris...

Page 38: ...connector It is composed of an interface extension board a kit with screws and fixing braces 3 female connectors Kit installation B 240 S11 Power supply cords Designation Part No 1 Cable main power 2...

Page 39: ...mber PT R26 950 Gauge cable part number PT 448 250 T ASI 30 electronic module is set to be used with TPR 280 gauge Measurement range 5 10 4 to 1000 mbar Flange DN 16 ISO KF TPR 280 gauges with other f...

Page 40: ...bient degassed detector Helium pumping speed High Sensitivity test mode At inlet port 7 l s Technical characteristics according to AVS 2 3 or EN1518 or ISO 3530 standard Roughing primary pump characte...

Page 41: ...reached for systems to be tested degazed beforehand Miscellaneous Power voltage 90 240 V 10 Power frequency 50 60 Hz single phase Power consumption maximum 1500 VA Start up temperature 10 to 35 C Amb...

Page 42: ...600 Dimensions inch Let a free space of 10 cm 4 inches minimum all around the leak detector Store nothing under the detector 17 91 13 70 31 81 36 85 40 35 13 15 1 34 31 34 4 88 adixen Vacuum Products...

Page 43: ...npacking Packing Storage Handling Unpaking at the receipt Packaging for shipment Remote control fixing Hose holder fixing Storage Handling B 111 Supplies delivered with the leak detector Supplies B 11...

Page 44: ...ion Use Analog Output B 303 37 pin Input Output interface Purpose Connection Input output surveillance Internal 24 V or external 24 V power supply 10 Inputs Orders Digital ouputs signals Parameters ac...

Page 45: ...n Installation Compatibility with the other interfaces Preliminary conditions Use with a PC Use with a PDA B 400 Starting up Switching off of the leak detector Connecting the detector to the installat...

Page 46: ...in the operating conditions defined in this manual It is the customer s task to train operators to use the product if they do not speak the language the manual is written in ensure operators know the...

Page 47: ...guarantee the reliability of our equipment for three months in normal storage conditions see operating manual for storage temperatures Beyond this period factors like temperature humidity or salt in t...

Page 48: ...sidual voltages from the filter capacitors can cause electric shocks all the way back to the mains plug Wait 5 minutes after power off before commencing any work on the appliance A helium leak test mu...

Page 49: ...It is the user s responsibility to ensure this level of leak tightness is maintained If the appliance is used in applications where dust or solid particles are present we advise protecting it with an...

Page 50: ...e for returning adixen products and fill in the safety questionnaire available in appendix chapter of the operating manual Leak detectors fitted with oil seal roughing pumps These pumps come without o...

Page 51: ...sers to heat hazards Specific operating conditions can nevertheless exist that require extra caution from users due to the high temperatures generated outer surfaces 70 C Wear protective gloves to wor...

Page 52: ...ble transport In the event of an anomaly take the necessary actions with the carrier and if necessary contact us Check On the packaging the model number and the serial number 1 On the packaging the 3...

Page 53: ...box to the top without damage Unpacking at the receipt Cdt Remove the operating manual 1 the maintenance kit 2 and the power cables 3 delivered with the detector Remove the top foam Free the leak dete...

Page 54: ...k and by an authorized person lifting rings must be placed in the slings axes Never lift the leak detector with only 1 lifting ring and always use those delivered with the detector Lift the detector w...

Page 55: ...d in place of rings Unpacking at the receipt Cdt It the leak detector is equipped with bottle holder accessory accessories in the inlet port or other customization remove it them before beginning dete...

Page 56: ...03 March 12 5 9 B 110 Unpacking Packaging Storage Handling Lower foam direction to respect on the pallet Packaging for shipment Cdt Front detector Rear detector adixen Vacuum Products ASM 380 Operati...

Page 57: ...rallel to the detector front side Lift the detector refer to the instructions in Unpacking chapter Wrap the detector with the protection cover Place the leak detector on the foam the handle must be in...

Page 58: ...2 7 9 B 110 Unpacking Packaging Storage Handling Place the upper foam Place the box on the ensemble Stick 2 tilt indicators 1 inside and 1 outside Packaging for shipment Cdt adixen Vacuum Products ASM...

Page 59: ...ring and screw the holder at its place Contact your Customer Center for more informations Before any starting up or after an extended storage above 6 months we advise to change all o rings contact you...

Page 60: ...chapter If the cover is removed never apply mechanical actions to the internal calibrated leak example don t move the detector by pulling on the calibrated leak Before lifting the detector check that...

Page 61: ...ion 1 Groundsheet in the storage box 7 Exhaust nozzle 2 Europe power cable 8 Sub D connector cover 15 pins male 3 USA power cable 9 Hose holder 4 Maintenance kit 10 2 white masks 5 Quality control lab...

Page 62: ...aging sides this label indicates where are the packaging instructions in the operating manual Label on the detector packaging Detector labels Lift the cover to see labels 1 and 2 Packaging label 1 2 D...

Page 63: ...index Serial number structuration Serial link RS232 MAC addresses None interface not installed HLDxxzzzzz HLD leak detector xx detector manufacturing year zzzzz detector serial number Located near det...

Page 64: ...he detector use powers and the maximal power gives the detector net weight indicates that the main power cable must be disconnected before any maintenance operation This label indicates a detector gro...

Page 65: ...ectrical shocks in case of contact It advizes to disconnect the pump before any intervention or to properly lock out and tag out the equipment breaker before any intervention on the pump WARNING HAZAR...

Page 66: ...sure Could be used to accelerate the cleanup of the helium background noise in the leak detector after detecting a significant leak Inlet vent B 400 Connection to the leak detector Neutral gas purge I...

Page 67: ...o the installation or item to test the gas should be clean dry without dust and non toxic 50 sccm 0 to 0 3 bar relative 0 to 4 3 psig 1 to 1 3 bar absolute 15 to 20 psia Type Quality purity Use pressu...

Page 68: ...es are at user s disposal additional to fix any equipment briefcase power cable attachment sniffing probe attachment maintenance kit support 5 mm max Customer customization Detector inside Detector re...

Page 69: ...ntents Designation 1 Bottle holder 2 Screws and bolts kit details below 3 Bottle strap 145 mm 5 70 inches max example B5 type 4 Bottle strap 180 mm 7 08 inches max example B11 type 5 M6 Key Kit 1 A B...

Page 70: ...ith screws and bolts kit 1 the strap 3 for a bottle 145 mm 5 70 inches max the strap 4 for a bottle 180 mm 7 08 inches max Strap fixing bottle 180 mm 7 08 inches max Strap fixing bottle 145 mm 5 70 in...

Page 71: ...stem and insert it into the strap locking system around the bottle leaving a little play 3 With the hand close the strap closing system 4 If there is not enough play presss on the strap closing system...

Page 72: ...Place the module on its space To be recognized by the leak detector Bluetooth module must be selected in advanced menu C 406 See C 800 Bluetooth module place The Bluetooth identification number diffe...

Page 73: ...er to B 300 Switch the detector off and disconnect the power supply cable Remove the cover and the rear detector panel E 110 Empty the storage box and remove groundsheet 15 pin interface standard dism...

Page 74: ...out Unscrew the ground wire from the previously support plate removed Keep it with its screw Kits contents Each kit is delivered with 1 support plate equipped with its I O board 6 screws and 6 washers...

Page 75: ...h Ethernet kit I O board with Wi Fi kit Kit installation Screw the ground wire from the previously support plate removed 2 5 2 5 2 5 Introduce horizontally the support plate 1 with wiring harnesses fi...

Page 76: ...crew ground wire 2 connecting the support plate to the detector frame Fix the power supply cable 3 Switch the detector off and disconnect the power supply cable Put the cover and the rear detector pan...

Page 77: ...6 Set the interface with the customer installation USB B 304 Wi Fi B 305 Ethernet B 306 P0419 board I O correspondence with the other I O boards of adixen leak detectors 3 predefined configurations ar...

Page 78: ...e start 23 30 Zero function start 24 12 Vent mode selection 25 31 Outputs signals Sniffer mode LDS 4 17 5 24 Outside selected test mode 6 19 4 23 Defect 5 18 3 22 Cycle start 7 20 2 21 Helium signal R...

Page 79: ...ce start 22 11 Cycle start 8 30 Filament on 20 12 Gross leak mode selection 18 31 Snif ng mode selection 17 13 Vent mode selection 16 32 Outputs signals Sniffer mode LDS 1 2 5 24 Gross leak mode 3 4 4...

Page 80: ...9 13 Snif ng mode 10 Cycle Start Stop 11 32 24 V output 12 35 J16 connector Detectors with P0323 board 3 Detectors with P0419 board Outputs signals Detector ready 1 9 28 Helium set point No 1 exceede...

Page 81: ...ard Electrical ground 9 17 18 Outputs signals Voltage common C 1 Filament ON 2 Inlet pressure set point No 2 exceeded signal 3 Sniffer probe clogged 4 General failure detector out of order 5 1 20 Heli...

Page 82: ...it is ordered with the leak detector one part number for detector interface and is placed in the delivered detector instead of standard interface except Bluetooth As accessory it could be ordered sepa...

Page 83: ...Fi B 305 NETWORK USB SERIAL INPUTS OUTPUTS 1 RS 232 B 301 3 37 pins Input output interface B 303 4 USB B 304 6 Ethernet B 306 NETWORK USB SERIAL INPUTS OUTPUTS Profibus board 2 15 pins interface B 302...

Page 84: ...Note It is not necessary to remove Bluetooth module from P0411 board on leak detector when it isn t allocated to serial link 2 You could find in below table possible interfaces for each serial link I...

Page 85: ...41 ASM310 CALIBRATION gas He unit mbar l sec CALIBRATED LEAK PARAMETERS location internal external value 1 5E 07 unit mbar l sec calibration year 2005 loss per year 06 00 calibration temperature C 20...

Page 86: ...08 2007 HOUR CASE PRESSURE LEAKRATE 01 02 31 start 6 5E 01 4 8E 11 01 02 32 GL 4 6E 01 01 02 33 NR 5 9E 02 01 02 36 stop 9 9E 05 1 3E 05 NR FAIL Leak value Leak value Test result if Memo function act...

Page 87: ...t used Parity None 5 ground Stop bit 1 6 not used Parity control None 7 not used 8 not used 9 5 V 500 mA Export procedure ADX Dialog free software or other similar terminal software must be before loa...

Page 88: ...Open communication port Red picto port opened Create a txt file in which all predefined test tickets automatically created will be exported From this moment all test tickets created and displayed in...

Page 89: ...ontrolling detector GB 04521 Edition 02 June 12 Data export file name Stop data export test tickets created Example ADX Dialog window 3 test tickets created adixen Vacuum Products ASM 380 Operating in...

Page 90: ...GB 04521 Edition 02 June 12 9 9 B 300 Controlling detector Example Save_File txt file created adixen Vacuum Products ASM 380 Operating instructions...

Page 91: ...nnection Refer to B 400 The Sub D 9 pin femelle connector is at customer s charge Use It is necessary to allocate RS 232 to serial link 1 in the control panel advanced menu C 406 to activate it Refer...

Page 92: ...tor cover Use 9 15 1 8 14 Inputs Digital 14 Cycle start Analog 5 Not activated Outputs Digital 6 Selected test mode reached 7 Reject point threshold crossed Analog 9 Mantissa 0 10 V 10 He signal logar...

Page 93: ...we advise to save all inputs outputs set Possible values for each output Value Function Mantissa 1 10 V Exponent 0 10 V Low decade to set Logarithmic 0 10 V Low decade to set Inlet pressure If a press...

Page 94: ...be control separately of the leak detector Leak detector connection to customer installation and 37 pin I O interface setting must be done by authorized personnel Connection Inputs Digital 11 12 13 3...

Page 95: ...t each input output F 400 E 110 Board localization Board access Leds localization SW1 9 outputs surveillance leds 6 inputs surveillance leds Internal 24 V or external 24 V power supply 10 Set SW1 swit...

Page 96: ...optocoupled digital inputs allow running leak detector Example 11 gnd input is attributed to HV Test the hard vacuum test start function Detector 37 pins Sub D Customer s installation Led E0 to E5 Gr...

Page 97: ...ternal SW1 Switch Internal SW1 External control device External SW1 ON ON OFF 3 digital outputs types Digital output direct alternating current DS P relay Digital output direct current TX relay Digita...

Page 98: ...d using a maximum of 60 V AC even if the wiring is for 250 V AC Quantity 3 3 22 4 23 5 24 Functions according to user setting Dry contact type Direct current 60 V DC 1 A max 30 V DC 2 A max Diagram TX...

Page 99: ...al for having the advantage of the optocoupled gate atmosphere with interferences and or supplying transistor Mosfet outputs 25 to 28 In this case SW1 must be set on OFF position to avoid any detector...

Page 100: ...24 V Diagram Mode Logical state Electrovalve Internal SW1 ON External OFF SW1 SOFTWARE Input output screen copies are given for example They can vary according to user setting Parameters access Electr...

Page 101: ...e the input output of his her choice I O connector Refer to C 406 Serial link 1 Serial link 2 The saving file will be a IOP file For any modification in a I O connector sub menu a complete saving of a...

Page 102: ...output 19 ground Analog Output Connection pins Contact dynamic state Allocation Activation mode Allocation state Blue not activated Green activated Possible values for each output Value Function Mant...

Page 103: ...on on falling edge Activation on falling edge Deactivation on rising edge Activation Deactivation by impulse Activation on rising edge is advised in general way Activation on falling edge is generally...

Page 104: ...t in sniffing mode Filament Force stop start filament GL mode Force leak detector 1 in Gross Leak test mode NR mode Force leak detector 1 in Normal test mode HS mode Force leak detector 1 in High Sens...

Page 105: ...e set point 4 Leak 4 set point value 1 C O He set point 5 Leak 5 set point value 1 C O Warning Error Warning error message to consult C O HV test Detector in hard vacuum test mode C O Sniffing test De...

Page 106: ...t mode 4 C O N test Detector in Normal test mode 4 C O HS test Detector in High Sensitivity test mode 4 C O General failure Critical failure on the detector C O Test mode ok Target test mode reached 4...

Page 107: ...04493 Edition 03 March 12 3 predefined configurations are available Each input output can be reset according to needs More information about configurations refer to E 261 Other configurations adixen V...

Page 108: ...GB 04493 Edition 03 March 12 15 15 B 303 37 pin Input Output interface adixen Vacuum Products ASM 380 Operating instructions...

Page 109: ...to serial link 1 or 2 in control panel Advanced menu C 406 to active it set USB To use USB user must first load on his her PC the USB driver delivered in the operating manual CDRom After the driver is...

Page 110: ...2 4 B 304 USB GB 04494 Edition 02 March 12 Software to load is delivered in the operating manual CDRom adixen Vacuum Products ASM 380 Operating instructions...

Page 111: ...Edition 02 March 12 3 4 B 304 USB Insert operating manual CDRom in your CD DVD reader As soon as software is found in CDRom loading starts automatically adixen Vacuum Products ASM 380 Operating instr...

Page 112: ...In our example USB port is allocated to COM 3 To uninstall USB port created select USB module allocated to the PC serial port then Uninstall Port allocation COM is completely controlled by PC If you...

Page 113: ...wing controlling the leak detector from a PC It is possible to talk in direct order mode Wi Fi using TELNET protocol Wi Fi use requires ASM Pocket application installation G 800 in PDA ASM Pocket and...

Page 114: ...less network connection properties wireless networks properties Select Wireless network tab Select Windows to configure your wireless network settings Add a favorite network Name the network Connect D...

Page 115: ...05 Wi Fi Select Connection tab Connect automatically when this network is in range Select Association tab Validate OK Connect network creation Validate information message displayed adixen Vacuum Prod...

Page 116: ...ctronic module and PC is automatic orange led flashing on the module during connection orange led ON permanently on the module when all is ok Wi Fi module configuration 1 Load driver Digi Device Disco...

Page 117: ...Connect WI ME name If the module IP address detected is correct symbol appears Detected module correct address Wi Fi identification address Note MAC address is unique and peculiar to each Wi Fi modul...

Page 118: ...is not correct appears Detected module incorrect address Change module IP address to be in the same sub network as your PC Save new addresses Contact your Network administrator for IP addresses to set...

Page 119: ...Allocate a serial port to Wi Fi module Launch Digi Real port software Wi Fi module is detected Otherwise launch again detection press on Refresh Select Wi Fi module to allocate to a PC serial port th...

Page 120: ...March 12 Select Wi Fi module Select a serial port number in the list and then Finish The Wi Fi virtual port selected is in the process of being created Wi Fi virtual port is created adixen Vacuum Prod...

Page 121: ...t optional You can check the new created port in your device manager Control panel System Hardware Device manager Ports COM and LPT Select Wi Fi module allocated to a PC serial port then Uninstall 5 W...

Page 122: ...itions It is necessary to allocate Ethernet to serial link 2 in control panel Advanced menu C 406 to active it set Network To use Ethernet user must first load on his her PC Ethernet driver delivered...

Page 123: ...elivered in the operating manual CDRom of your product 2 Change Ethernet module IP address Launch Digi Device Discovery software Ethernet module is detected If not launch again detection press on Refr...

Page 124: ...network as your PC If the module IP address detected is not correct symbol appears Detected module incorrect address Note MAC address is unique and peculiar to each Ethernet module It is indicated on...

Page 125: ...IP addresses to set To finish IP address up date restart connection to module OK 3 Allocate a serial port to Ethernet module Launch Digi Real port software Ethernet module is detected Otherwise launch...

Page 126: ...te to a PC serial port then Next Select Ethernet module Select a serial port number in the list and then Finish The Ethernet virtual port selected is in the process of being created Detected module to...

Page 127: ...odule port created optional You can check the new created port in your device manager Control panel System Hardware Device manager Ports COM and LPT Select Ethernet module allocated to a PC serial por...

Page 128: ...in control panel Advanced menu C 406 to active it set Bluetooth Use with a PC Bluetooth modules integrated in PC have drivers allowing an automatic serial link creation This serial link allows contro...

Page 129: ...ition and setting mode are peculiar to each PDA The following screens are given for example Reminder detector switched on and Bluetooth installed Connection All recognized leak detectors in the PDA ar...

Page 130: ...detector Password cl de passe to keyboard 5555 The connection set up between PDA and leak detector Bluetooth The connection between PDA and leak detector Bluetooth is memorized Activate the connectio...

Page 131: ...etector Accessory A 400 to order separately Main power switch SD board Remote control Inlet port DN 40 KF RS 232 B 301 Main power cable Hose holder Input Output 15 pin B 302 Brakes Connecting the dete...

Page 132: ...011 Exhaust 1 2 G do not block Long distance sniffer probe Bluetooth Bottle holder M6 holes for user customization 1 8 G neutal gas purge B 200 do not block 1 8 G inlet vent B 200 do not block Accesso...

Page 133: ...ses storage box The kit maintenance can be store in the hoses storage box Boxes access lift the detector cover The leak detector is delivered with the control panel screwed on its holder Use position...

Page 134: ...take it on all metallic surface DN 40 KF hose holder delivered alone without centering ring o ring and clamp allows to fix the hose connecting the inlet detector to the installation to be tested duri...

Page 135: ...ctor cover access to storage box and hoses storage box with a padlock at the customer s charge Raise the leak detector cover Unscrew the locking plate turn it and screw it again Remove the path window...

Page 136: ...it is important to design adapted tools to connect the piece The volume between the tested part and the test chamber free volume must be as small as possible The length of the connection influence th...

Page 137: ...particular knowledge But we advise to read chapters B and C If you have already used this type of product do not hesitate to discover the menus by yourself Read the chapter C The leak detector can be...

Page 138: ...Getting started with the leak detector Start stop a test To familiarize oneself with the control panel C 110 Perform a test C 200 Control panel Description Application windows Function keys C 300 Gra...

Page 139: ...tion Menu Purpose Hour Date Unit Language Function Keys Applicative windows Screen settings Access Password C 406 Advanced Menu Purpose Leak detection menu Leak detection Start up time delay Leak dete...

Page 140: ...C 600 Setting menus arborescence C 700 Remote control accessory Interface Connecting Choice Use and display C 800 Wireless remote control accessory Supplies Technical characteristics Remote control p...

Page 141: ...ed leak value it corresponds in our case to the detector background Stop the test To remove the blank off flange do an air inlet C 402 Start stop a test Refer to the sheet C 200 for the control panel...

Page 142: ...r probe accessory to be purchased separately to the sniffer port of the leak detector Set the reject point C 401 START STAND BY Start a test The leak value measured displays START STAND BY Stop the te...

Page 143: ...ive the functions remain accessible by keys use the RS 232 to pilot set the detector or the SD card setting only Contrast Luminosity Screensaver Start Stop of a test Level change Application window ch...

Page 144: ...to the operator the leak detector vacuum circuit as well as the valves state Setting Allows the operator to set configure the detector according to its needs The operator can mask add switch some wind...

Page 145: ...detection mode 4 Default information access 5 Mute function activated desactivated indicator 6 Inlet vent function activated desactivated indicator C 402 7 Cell pressure bargraph display 8 Measure uni...

Page 146: ...scale in red 4 Time scale 5 Inlet pressure scale in blue 6 Inlet pressure display in blue 7 Measure masking display 4 2 3 5 6 Vacuum circuit Display used to follow the valves state during a test and...

Page 147: ...404 5 Detector configuration for the user language unit password function keys applicative windows C 405 6 Advanced functions kept for specific detector uses It is necessary to read the operating man...

Page 148: ...or state 3 Default information indicator 4 Zero function activated indicator 5 Signal correction function activated indicator Scales 3 4 5 are adjustable by pressing on the graph The operator could mo...

Page 149: ...function without use Setting menu or adjust a set point or display informations or give or not the access to a limited number of functions 3 standard configurations are proposed meeting the majority o...

Page 150: ...lay in red 3 Tracer gas signal scale in red 4 Time scale 5 Inlet pressure scale in blue 6 Inlet pressure display in blue pressure 103 constantly if there is no external gauge connected 7 Measure displ...

Page 151: ...n display time speed 7 Activate Deactivate automatic scale 8 Automatic scale setting 4 1 2 7 5 6 8 Automatic scale allows displaying measured signal centred on 2 or 4 decades Scale moves in function o...

Page 152: ...C 300 Graphic display Recording Recording total time according to the sample time Sample time Sample time Maximum capacity File size 0 2 s 6 hours 33 minutes 7 Mo 30 s 983 hours adixen Vacuum Product...

Page 153: ...ch off if necessary save the recording them on the SD card Change if necessary the recording parameters Start a recording All points displayed on the graph before the recording start will not be recor...

Page 154: ...recording is in progress recording is automatically stopped and the message below displays Recording ctd s During a recording all the detector functions are available s Every detector swiching off or...

Page 155: ...veral successive zooms are possible except in a same range s Adjust if necessary the zone to enlarge by pulling the corners or sides of the zone with your nger Press twice on the screen as indicated b...

Page 156: ...tion s To have the exact values of all the recoverable measures under any spreadsheets save the recorded plotting in txt le 1 Inlet pressure or He signal display selection 2 Measure moment regard to r...

Page 157: ...txt files saved include only plotting points displayed on the screen to have all points it is essential to be on the original plotting any zoom if a zoom has been done before the saving this one will...

Page 158: ...C 404 5 Detector configuration for the user language unit password function keys applicative windows C 405 6 Advanced functions kept for specific detector uses It is necessary to read the user s mann...

Page 159: ...tile press on this key White key key not customizable for information Ghost key key not accessible option not available or access only authorized to service centers Measure information key leak value...

Page 160: ...forms the operator about the detector state or the actions to do The audio alarm informs the operator that the reject set point was crossed The level varies from 0 to 8 0 to 90 dB Audio alarm and digi...

Page 161: ...a blank off on the inlet The detector stays at atmospheric pressure and creates an internal venting that pushes helium outside Just do that 30 s 2 or 3 times max and the level will decrease to around...

Page 162: ...tion will be communicated to the operator to check the probe Sniffer probe maintenance G 400 Probe clogged Block the sniffer probe end from time to time with a finger to check that the helium signal g...

Page 163: ...methods Hard vacuum test The correction factor allows correction of the measured signal by the leak detector when it is in parallel with a pump Activate the correction factor function or Set the corr...

Page 164: ...an installation having its own pumping According to the He concentration level in the gas used for the leak detection the displayed signal changes Example signal displayed with a calibrated leak of 1x...

Page 165: ...king test time When reached measured leak value display Example Activated function if Automatic Optional checking roughing time maxi If crossed part bad Function to use to automate small production or...

Page 166: ...one when the operator press START STAND BY to stop the test if Automatic is selected If Operator is selected it is necessary to press the dedicated function key to put back the inlet detector to atmos...

Page 167: ...y This function can be harmful when the detector is connected to an ultra vacuum or semiconductor or thin film chamber It is important to not do an inlet vent In this case select Operator or and remov...

Page 168: ...earch only and not the continuous analysis of the hydrogen concentration of a gas The leak detector is not adapted for a hydrogen concentration continuous analysis The leak detector use in such condit...

Page 169: ...orized location internal the autocalibration will be done with the internal calibrated leak of the leak detector He leak only location external the autocalibration will be done with an external calibr...

Page 170: ...ance D and E Purpose Indicates the switching on hours number of the dedicated filament At each filament exchange do a counter reset Filament 1 2 Cycles counter s Do not forget to do a counter reset af...

Page 171: ...Do not forget to do a timer reset after having done the mainte nance operation s With the secondary pump 1 timer you can follow for example the ball bearings maintenance Timer balance Timer when the...

Page 172: ...1 I303 High vacuum pump 2 counter reset Rst count TMP2 I304 High vacuum pump 3 counter reset Rst count TMP3 I305 Reset filament 1 counter Rst count Fil1 I306 Reset filament 2 counter Rst count Fil2 I3...

Page 173: ...e replaced by the last one realized and so on s Quick access to informations from control panel 2 3 1 6 4 1 Inlet pressure 2 Reject set point of the test mode in progress 3 Activated functions list in...

Page 174: ...any time afterward The set points set are not automatically converted in the new unit in case of unit change the operator must to update them The hour is not automatically updated at the passage of t...

Page 175: ...perator see the example next page Thanks to the function keys it is possible to give to the operator a limited functions access and to protect by password the other notauthorized functions of the Sett...

Page 176: ...to the function key 2 Select the Mute function 1 with the arrows and Select the function key 2 by successive presses key selected if white bottom Valid the configuration 3 the function key 2 is now al...

Page 177: ...windows Windows proposed Order of the displayed windows with the touch Selection of the displayed windows The window order can be modified tactile press on the order number and use the keys and then...

Page 178: ...h sensitive screen reactivates the display By default the automatic panel off is not activated Access password User levels 3 user levels allow restricting display and access to settings and functions...

Page 179: ...ressure and cell pressure hidden START STAND BY key invalid test start only by RS Measured leak value and reject set point displayed only in test Access to Setting menu by pressing on for a long time...

Page 180: ...Inlet pressure and cell pressure hidden START STAND BY key valid Measured leak value and reject set point displayed only in test Access to Setting menu by pressing on for a long time Any restiction c...

Page 181: ...menus To access to a locked menu the password will be ask to the operator Enter the password 5555 by default and validate Lock a menu by tactile press on the opened padlock To unlock a menu tactile pr...

Page 182: ...nu In the Setting window the locked menus are indicated with a closed padlock Change password Enter the password 5555 by default and validate Select Change password enter the new password and validate...

Page 183: ...ters start up time delay background suppression zero activation Calibration Memo function Setting of the next components analyzer cell internal gauge Leak detection menu This function prevents the lea...

Page 184: ...fluctuations on the bargraph display for example at the pump slowing down Function triggering mode Function triggering set point If auto to set Activated function if automatic s It is advised to use t...

Page 185: ...emperature Setting Autocalibration activation By default autocalibration is set ON and the internal calibrated leak is selected to allow a quick leak detector autocalibration Calibration operator Cali...

Page 186: ...ability to detect correctly a He leak At any time an internal calibration can be launched in case of continuous and intensive use launch an internal calibra tion at each team beginning 8 hours of work...

Page 187: ...ause the calibration checking is faster than the complete calibration The leak detector compares the internal calibrated leak delivered signal to the calibrated leak parameters memorized If the value...

Page 188: ...manual calibration is kept to leak detection experts s The leak detector swings automatically from a filament to the other one if the selected filament in progress of use becomes defective s At the l...

Page 189: ...Leak detection Memo function Setting Function activation Time delay period s Quick access to setting from the control panel Display time delay activation On the measured leak value will flash during...

Page 190: ...acuum test and high sensitiviy mode C 404 Limit pressure adjustment Make sure that the internal pressure is widely lower than 10 3 mbar Start a cycle press The value Pressure decreases wait the stabil...

Page 191: ...necessary to remove the Bluetooth module of the leak detector P0411 supervisor board when it is not allocated to serial link 2 You can find in table below available interfaces for each serial link Int...

Page 192: ...alent software s Recommended mode for automatic systems Advanced Detector is completely controlled by a supervisor automaton called master Leak detector is slave Detector sends information only on the...

Page 193: ...sentially recovering the 0 10 V He signal corresponding to leak flow measurement See B 301 In option A 300 or accessory A 400 the leak detector can be equipped with a 37 pins I O interface 37 pins I O...

Page 194: ...load on the other one The Load Save Detec Param functions allow to load save cur rent leak detector paramers which means factory con guration for parameters not modi ed C 500 and modi cations done by...

Page 195: ...sired curr IE2 060 Logic input status IN 00000D Command RS 232 code Read value Parameters command He signal calibrated LE 211 14R LE1 LE1 320 14 He signal not cor LE2 214 14 Panel locking status LO D...

Page 196: ...S1S 100 06 S1100 06S Analyzer cell status SC 100 Sniff extern coeff SN 100 02D SN100 02D Sound status SO 2E SO2E Language SP ANG SP0 SR SR 0 Detector status ST 56642 Active lament SW 1 SW1 Command RS...

Page 197: ...06 PIC00000D100 07100 06 FEM 4140 091E302006200628 FEM4140 091E302006200628 P4 500 03 P4500 03 IV D IP IP0 0000 IP0000 IP1 0000 IP1000 IP2 0000 IP2000 IP3 0000 IP3000 OP OP0 0000 OP0000 OP1 0000 OP10...

Page 198: ...CHK 00006CD2 MASSIVE Mode MAS Control panel parameters Don t take commands marked with into account commands not validated for this product or for R D only use Command RS 232 code Read value Parameter...

Page 199: ...003000000 Hardkeys 9 010000000 HK8010000000 Hardkeys 10 012000000 HK9012000000 Hardkeys 11 012000000 H10012000000 Hardkeys 12 012000000 H11012000000 Luminosity setting 254 LUM254 Ecran 0 001 EC0001 Ec...

Page 200: ...column the parameter values modified for your application The operator can save and load different leak detection configurations For that use the functions Save LD parameters in the SD card advanced m...

Page 201: ...10 Measure time 00 10 Inlet vent Operator Delay 0 s Time activation off Time 9 s Tracer gas He Location Internal Calibration valve Closed Internal calibrated leak value See the calibration certi cate...

Page 202: ...screen selected yes Vacuum circuit application screen selected yes Setting application screen selected yes He high decade 1 0E 2 He low decade 1 0E 12 Inlet pressure Show Triode pressure Hide Stand b...

Page 203: ...advanced Period 1 s Handshake no Analog output 1 9 ground 1 Mantissa Analog output 2 10 ground 1 Logarithmic 10 12 I O con guration 2 Con g 2 Analog output 1 37 ground 2 Mantissa Analog output 2 36 gr...

Page 204: ...sistor output 3 7 26 2 None Digital Transistor output 4 6 25 2 None Digital Relay output 5 5 24 2 Snif ng test Digital Relay output 6 4 23 2 GL Test Digital Relay output 7 3 22 2 HS Test Digital Relay...

Page 205: ...GB 03294 Edition 03 March 12 1 7 C 600 Setting menus arborescence Nota Values given for example adixen Vacuum Products ASM 380 Operating instructions...

Page 206: ...2 7 C 600 Setting menus arborescence GB 03294 Edition 03 March 12 adixen Vacuum Products ASM 380 Operating instructions...

Page 207: ...GB 03294 Edition 03 March 12 3 7 C 600 Setting menus arborescence Nota Values given for example adixen Vacuum Products ASM 380 Operating instructions...

Page 208: ...4 7 C 600 Setting menus arborescence GB 03294 Edition 03 March 12 Nota Values given for example adixen Vacuum Products ASM 380 Operating instructions...

Page 209: ...GB 03294 Edition 03 March 12 5 7 C 600 Setting menus arborescence 539 Nota Values given for example Adjustable only if calibration operator adixen Vacuum Products ASM 380 Operating instructions...

Page 210: ...nus arborescence GB 03294 Edition 03 March 12 Nota Values given for example Standard 15 pin Standard 15 pin interface without 37 pin I O interface in option accessory adixen Vacuum Products ASM 380 Op...

Page 211: ...tion 03 March 12 7 7 C 600 Setting menus arborescence Nota Values given for example 37 pin I O interface option acc With 37 pin I O interface option accessory adixen Vacuum Products ASM 380 Operating...

Page 212: ...TEST ZERO COR AUTO CAL ZERO 7 5 4 3 2 1 14 13 12 11 10 9 6 8 15 1 Helium Signal digital display 2 Correction factor COR indicator 3 Zero function indicator 4 Inlet port pressure analog display 5 Test...

Page 213: ...controls the start stop cycle zero function and internal calibration displays the status of the air inlet vent sniffing test mode and external calibration does not allow to adjust leak detector param...

Page 214: ...is OFF and the correction factor COR is ON External calibration E 410 mbar l s 10 12 10 11 10 10 Autocalibration In order to start an internal auto calibration the operator can use the AUTOCAL functi...

Page 215: ...ing instructions this manual refers to SmartTest HLT 5xx leak detectors Specific instructions for ASM xxx leak detectors are included in this sheet Technical characteristics Dimensions L x W x H 210 x...

Page 216: ...the leak test Pressing the button again stops the test Zero function Pressing the button activates the Zero function Pressing the button again deactivates the Zero function Touch display Displays dig...

Page 217: ...y lowered Wall plug in power supply Delivered with the remote control it allows charging the remote control integrated battery While the battery charges Remote control is always switched on and can be...

Page 218: ...eak detector with a wireless connection 3 Number of the current data record 4 Battery charge in progress 5 Battery charge level 6 Measured values display 7 Reject point set in the remote control 8 LIM...

Page 219: ...leak detector and remote control Recorder Measurements recording Copy and delete recorded data files Info Other information about battery wireless connection and current software version Misc Setting...

Page 220: ...in menu opens automatically Remote control reject point setting mantissa and exponent Each field to set can be selected with buttons W and X The selected field is marked red and can be changed Use the...

Page 221: ...correspond to the reject set point set in the leak detector it is only the reject point set in the remote control which causes the remote control audio alarm start However when the reject set point se...

Page 222: ...logarithmic display the number of decades displayed select the decades number between 1 and 15 with buttons and selected value is displayed in the centre An automatic scale or not Time axis Opens a su...

Page 223: ...level with buttons and selected value is displayed in the centre Set the leak detector audio level with buttons and audio level set from leak detector menu is automatically changed C 401 The leak dete...

Page 224: ...Wireless remote control accessory GB 04705 Edition 01 April 12 Recorder Measurements recording Copy and delete recorded data files Confirm settings with OK adixen Vacuum Products ASM 380 Operating in...

Page 225: ...tre Memory location recording can be saved either in the remote control internal memory or in the USB stick Copy Opens a sub menu allowing saving recorded data files in a USB stick Plug a USB stick to...

Page 226: ...ion 01 April 12 Info Other information about battery wireless connection and current software version Search in the 5 information pages the desired information with buttons and Return to main menu wit...

Page 227: ...pen a sub menu allowing setting time Each field to set can be selected with buttons W and X The selected field is marked red and can be changed Use the numeric keypad to enter the desired digit Confir...

Page 228: ...uage Opens a sub menu allowing selecting the language Languages proposed are German English French Spanish Russian Chinese Select the desired languages with buttons and selected value is displayed in...

Page 229: ...ected value is displayed in the centre and confirm OK Service Opens a sub menu accessible only to the Service Centers via a password Connection RC 500 WL is connected to the leak detector by means of...

Page 230: ...pter Display RC 500 WL connected to the leak detector Leak detector ready to test RC 500 WL d connect au d tecteur de fuites To establish wireless connection refer to Main menu Connect chapter disappe...

Page 231: ...eak detector If no connection is possible No data connection message displays If a connection is established with a detector operation display displays To come back to the operation display press BACK...

Page 232: ...ng the button again during the measurement stops the test Pressing at least 2 s on the button activates an air inlet C 402 When a test is started remote control indicates detector mode displayed on th...

Page 233: ...function the RC 500 WL remote control can be easily located when you search it Access to the function from leak detector menus Advanced Serial link x x link on which RC 500 mode is set Parameters Whe...

Page 234: ...C 900 Long distance sniffer probe and Helium spray gun accessories Please refer to the specific sheets for the instruction Helium spray gun G 500 Long distance sniffer probe G 400 adixen Vacuum Produc...

Page 235: ...GB 04307 Edition 02 July 2011 1 1 G 100 Declaration of conformity adixen Vacuum Products ASM 380 Operating instructions...

Page 236: ...ubstances Hazardous substances are substan ces and compounds in accordance with the hazardous goods regulations current version Neutralize the pump by flushing it with nitrogen or dry air Close all op...

Page 237: ...s We are the only supplier of vacuum technology that provides a complete product portfolio opportunities We support you with your plant layout and provide Vacuum Solutions from a single Source Are you...

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