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Preen ADG-P Series User Manual Download Page 95

 

 

7.3.1

 

Daily Maintenance 

This  product  must  operate  in  the  environment  stated  in  this  user  manual.  Daily 

inspection on the environment and this product should be carried out regularly. For 

product maintenance and its reference, it is recommended to build 

detailed “

product 

usage log file”

 to record product data such as operational environment, operational 

condition and output settings.   

 

Abnormal  conditions  on  the  product  can  be  detected  through  daily  inspection  and 

maintenance.  Once  an  abnormal  condition  is  detected,  the  user  should  identify  its 

root cause and eliminate the abnormal condition accordingly. If the user is unable to 

identify  the  root  cause  or  eliminate  the  abnormal  condition,  please  call  Preen  for 

technical support immediately. The earlier the abnormal condition can be removed, 

the  longer  the  product  life  can  last.  Please  check  the  daily  maintenance  list  given 

below, 

 

 

Summary of Contents for ADG-P Series

Page 1: ...ies High Power Programmable DC Power Supply User Manual AC Power Corp Preen V 1 05 EN The information in this document is subject to change without notice Copyright 2022 AC Power Corp Preen All rights...

Page 2: ...s for a particular purpose AC Power Corp shall not be held liable for errors contained herein or direct indirect special incidental or consequential damages in connection with the furnishing performan...

Page 3: ...rs will be billed at cost Preen assumes no responsibility for its product being used in a hazardous or dangerous manner either alone or in conjunction with other equipment High voltage used in some pr...

Page 4: ...quirements 1 BEFORE APPLYING POWER Verify that the equipment is set to match with the power line input 2 PROTECTIVE GROUNDING Make sure to connect the equipment to the protective ground to prevent an...

Page 5: ...Component replacement and internal adjustment can be done only by qualified service personnel Warning LETHAL VOLTAGES The equipment can supply 1600V peak at its output DEATH on contact may result if e...

Page 6: ...put Wire Selection 2 3 2 3 3 Output Connection 2 5 2 3 4 Output Wire Selection 2 6 2 4 Remote Sensing Compensation optional 2 8 3 Local Operation 3 1 3 1 Power on procedure 3 1 3 2 Touch screen operat...

Page 7: ...tection Vin UVP 3 24 3 8 5 Input Voltage Over Voltage Protection Vin OVP 3 24 3 9 Error Log 3 25 4 Preen Program 4 1 4 1 RS 485 RS 232 interface connection 4 1 4 1 1 Notice for installation 4 2 4 2 In...

Page 8: ...5 5 5 4 Transmission example 5 6 5 4 1 Read register correct 5 6 5 4 2 Read register error 5 7 5 4 3 Write register correct 5 8 5 4 4 Write register error 5 9 5 5 Modbus address list 5 10 6 Calibrati...

Page 9: ...I provides intuitive operation and data display For communication interface the user can select the standard RS 485 or optional RS 232 and GPIB With built in STEP and GRADUAL features the ADG P allows...

Page 10: ...Communication Interfaces RS 485 Modbus protocol RS 232 Optional GPIB Optional Table 1 1 Product feature...

Page 11: ...sponse 2 4 12ms Measurement Voltage Accuracy 0 5 F S Voltage Resolution 0 1V Current Accuracy 0 5 F S Current Resolution 0 1A Protection Type Vin OVP Vin UVP OVP OCP and OTP OVP Range 5 115 from front...

Page 12: ...Voltage Slew Rate 1 115ms 280ms Transient Response 2 4 12ms Measurement Voltage Accuracy 0 5 F S Voltage Resolution 0 1V Current Accuracy 0 5 F S Current Resolution 0 1A Protection Type Vin OVP Vin UV...

Page 13: ...d OTP OVP Range 5 115 from front panel OVP Accuracy 1 F S OCP Range 5 115 from front panel OCP Accuracy 1 F S General Efficiency 90 Remote Sense Limits 3 maximum voltage drop from product output to lo...

Page 14: ...voltage 380V with power level 30kW 50kW and 75kW 100kW are given as follows a Front side and back side view 380V 30kW 50kW b Right side and axis side view 380V 30kW 50kW Figure 1 1 Product exterior o...

Page 15: ...a Front side and back side view 380V 75kW 100kW b Right side and axis side view 380V 75kW 100kW Figure 1 2 Product exterior of input voltage 380V with power level 75kW 100kW models...

Page 16: ...h power level 30kW 50kW and 75kW 100kW are given as follows a Front side and back side view 200V 208V 480V 75kW 100kW b Right side and axis side view 200V 208V 480V 30kW 50kW Figure 1 3 Product exteri...

Page 17: ...a Front side back side and right side view 200V 208V 480V 75kW 1000kW Figure 1 4 Product exterior of input voltage 200V 208V 480V with power level 75kW 1000kW models...

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Page 19: ...2 2 User Preparation 1 The product should be installed in indoor and the environment should be dry air circulated and little dust The ambient temperature around the product should be lower than 40 C S...

Page 20: ...which is fixed via screws the terminals of AC input and DC output are inside the front door For safety requirement ensure that the product and the DUT are switched off before connection and screw the...

Page 21: ...mplies with the product spec and its input voltage L L should be zero by checking with a multimeter 2 Connect the AC input terminals L1 L2 and L3 with the power line input L1 L2 and L3 accordingly 3 E...

Page 22: ...AWG Current Rating 18 10A 4 100A 16 15A 2 130A 14 25A 1 145A 12 30A 0 1 0 170A 10 40A 00 2 0 195A 8 55A 000 3 0 225A 6 80A 0000 4 0 260A The ambient temperature should be below 35 and the temperature...

Page 23: ...inals is shown in Figure 2 3 Please perform the following steps for output connection 1 Stop the product output and ensure that the output voltage to be zero by checking with a multimeter 2 Connect th...

Page 24: ...250A 125mm2 4 125mm2 4 ADG 60 834 60V 834A 125mm2 3 125mm2 3 ADG 100 500 100V 500A 95mm2 2 95mm2 2 ADG 200 250 200V 250A 95mm2 95mm2 ADG 240 208 240V 208A 95mm2 95mm2 ADG 320 156 320V 156A 50mm2 50mm2...

Page 25: ...4 95mm2 4 ADG 320 312 320V 312A 70mm2 2 70mm2 2 ADG 640 156 640V 156A 50mm2 50mm2 ADG 1000 100 1000V 100A 35mm2 35mm2 ADG 1600 63 1600V 63A 16mm2 16mm2 Table 2 3 Output cable size NOTICE For models wi...

Page 26: ...nnect S and S of the remote sensing compensation connector to the corresponding terminals at the load as shown in Figure 2 5 This feature is enabled when the connection is completed Notices for the co...

Page 27: ...e leads the CC mode will be activated and the sensing leads could burn out 2 If the leads are connected with reverse polarity the CC mode will be activated and the sensing leads could burn out 3 The w...

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Page 29: ...ive grounding terminals extension cords and devices connected to the product must be connected to a protective ground Any interruption of the protective ground will cause a potential shock hazard that...

Page 30: ...nd measurements The other two pages are the Function page for programming sequence STEP and Gradual mode refer to section 3 6 and the Setting page for system settings time display selection of languag...

Page 31: ...icon to unlock the screen the red light will be off Use virtual numeric keyboard to set parameter values select the parameter for numeric value entry and the keyboard will pop up Move the keyboard pre...

Page 32: ...display to waveform simulation The right area displays the output parameters and other controls Figure 3 5 General page Figure 3 6 Waveform simulation The descriptions for the items and the icons in...

Page 33: ...al operation Refer to Section 3 9 Resets the protection When an error occurs correct it first and then reset the protection Switches to remote operation green light ON Press again to switch to local o...

Page 34: ...output voltage the output current should also be set so that the output voltage could meet the set value 3 5 Constant Current CC mode When the output current to the load is higher than or equal to the...

Page 35: ...current while the Gradual Mode simulates continuous changes of output voltage current Press the icon to enter the Function Page Select the icon to enter Step Setting page refer to Section 3 6 1 Selec...

Page 36: ...s at the right area After finishing the setting above press the icon to enter the Step Performing page a Voltage Step setting b Current Step setting Figure 3 10 Step setting page The descriptions for...

Page 37: ...the cycle time of testing zero for infinite loop Programs the Voltage Step Testing Programs the Current Step Testing Moves to next page Returns to the previous page Resets all settings to factory def...

Page 38: ...git display to waveform simulation The upper right area displays the output settings of the ongoing Step Set the lower right area displays the controls a Current step testing b Voltage step testing Fi...

Page 39: ...Step Set Displays the elapsed time of the ongoing Step Set Displays the ongoing cycle time and total cycle times Starts the output Stops the output Locks the touch screen Long press to unlock Resets...

Page 40: ...press the icon to enter into the Gradual Performing page a Gradual Step setting b Gradual Step setting Figure 3 14 Gradual setting page The descriptions for the items and the icons in the above figur...

Page 41: ...Programs the Voltage Gradual Testing Programs the Current Gradual Testing Moves to next page Returns to the previous page Resets all settings to factory default...

Page 42: ...isplay to waveform simulation The upper right area displays the output setting of the ongoing Gradual Set the lower right area displays the controls a Current gradual testing b Voltage gradual testing...

Page 43: ...he ongoing Gradual Set in amps Displays the elapsed time of the ongoing Gradual Set Displays the ongoing cycle time and total cycle times Starts the output Stops the output Locks the touch screen Long...

Page 44: ...age The descriptions for the items and the icons in the above figure are given as follows Enters the time setting page Enters the language setting page Enters the protection setting page Enters the co...

Page 45: ...me display Figure 3 19 Time display setting The descriptions for the items and the icons in the above figure are given as follows Sets Year 2000 2088 Sets Month 1 12 Sets Day 1 31 Sets Hour 0 23 Sets...

Page 46: ...three options ENGLISH traditional Chinese and simplified Chinese Figure 3 20 Language setting The descriptions for the items and the icons in the above figure are given as follows Sets English Sets Tr...

Page 47: ...ated value Refer to Section 3 8 1 and 3 8 2 for overvoltage and overcurrent protection Figure 3 21 Protection setting The descriptions for the items and the icons in the above figure are given as foll...

Page 48: ...the PC Refer to Section 4 1 3 for PC communication setting Figure 3 22 Communication setting The descriptions for the items and the icons in the above figure are given as follows Sets Modbus ID 1 255...

Page 49: ...n The descriptions for the items and the icons in the above figure are given as follows Displays the model of the product Displays the rated input voltage of the product Displays the rated output volt...

Page 50: ...otection is auto detected by the system hardware protection circuit 3 8 1 Overvoltage Protection OVP The Overvoltage Protection OVP function allows the product to shut down the output if it were to ex...

Page 51: ...on Make sure to adjust the set value of output current or OCP point before restarting the output The set value of OCP is within the range of 5 115 of the rated value Figure 3 25 OCP 3 8 3 Overtemperat...

Page 52: ...the Reset icon Make sure the AC input returns to normal before restarting the output Figure 3 27 Vin UVP 3 8 5 Input Voltage Over Voltage Protection Vin OVP The Input Voltage Over Voltage Protection V...

Page 53: ...3 9 Error Log The Error Log records the error information occurred during local operation including the date time and the error event Figure 3 29 Error log...

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Page 55: ...ng the both setting and measurement data conveniently 4 1 RS 485 RS 232 interface connection The standard communication interface of ADG P is RS 485 and optional RS 232 and GPIB RS 485 is a D89 female...

Page 56: ...be no longer than 1200 m 4000 ft for all connections It is important to use high quality shielded twisted pair cables AWG22 0 6mm or lower is recommended Different colors of cables are recommended for...

Page 57: ...to the CD drive and select the Preen Program folder with version number such as Preen Program V1 06 03 2 Select the setup exe file shown in figure below Figure 4 3 Preen Program folder 3 Follow the in...

Page 58: ...desktop or click Start Program Preen Program to start the software The startup page is shown below Figure 4 5 Startup page 2 Click to enter the system setup page for communication settings with the pr...

Page 59: ...Serial Set the Serial Comm Port as COM1 Set the Modbus ID which should be the same as the product setting Set the Baud Rate as 115200 bps 4 After the settings is completed to test whether the communi...

Page 60: ...wn below Figure 4 8 Connection test 6 Click the Exit to return to the system setup page after successful connection Click OK to save the settings or Cancel to abort the settings and return to the star...

Page 61: ...p mode Gradual mode 2 Sets the output voltage and current at General mode refer to Section 4 2 2 3 Displays the simulated waveform preview for the set value of voltage current power 4 Switches the vol...

Page 62: ...nnect Figure 4 11 Demo mode section Notice Demo Mode can also be used for demonstration purpose When the user enters the main page without connecting to the ADG P series the Preen Program displays Dem...

Page 63: ...t value during outputting Referring to Figure 4 12 there are three ways to set the output parameters enter parameters into the field click the up and down arrows next to the field and click drag the p...

Page 64: ...step in Step Set List 3 Set the start number of Step set in Start NO end number of Step set in End NO and the number of times the entire sets is repeated in Cycle Times 4 After all the settings are c...

Page 65: ...epresents the rise fall time of the ramp Refer to Figure 4 15 and perform the followings to build a Gradual test 1 Select to perform Voltage Grad testing click the icon or Current Grad testing click t...

Page 66: ...tput starts this section displays the current cycle in Loop Times and elapsed time in Test Time as shown in Figure 4 16 The output stops when the testing cycle ends or by clicking OFF Figure 4 16 Grad...

Page 67: ...t 1 Click the icon or go to Test Report Output Report on the top menu bar Figure 4 17 Path to the Output Report 2 Select to generate the report in TXT or CSV format and save the file Figure 4 18 Outpu...

Page 68: ...he report can be customized go to Test Report Customize Report on the menu bar Referring to Figure 4 21 the user can select parameters to be presented and set the interval time between each recording...

Page 69: ...tings on the menu bar The set value of protection point is within the range of 5 115 of the rated value Figure 4 22 Path to the Protection setting Figure 4 23 Protection setting page The user is able...

Page 70: ...l not allow data exchange between slave devices Therefore terminal devices will not engage the communication link at initialization but only respond to the master s request 5 1 Transmission settings T...

Page 71: ...master addresses a slave by placing the slave ID in the ID field of the message When the slave sends its response it places its own ID in this ID field of the response to let the master know which sl...

Page 72: ...alue CRC check hi The top most significant eight bits of a 16 bit number representing the error check value CRC16 calculation CRC calculation is first started by preloading the whole 16 bit register t...

Page 73: ...tage setting beyond the range 07 Output current setting beyond the range 08 Prohibited from writing to device output Table 5 4 5 3 2 Byte count field Included in the query frame from the master or the...

Page 74: ...register data supplied in the response frame sent by the slave There are four types of register data single precision floating point value status flag control flag and control code For parameters and...

Page 75: ...ut voltage Start address lo 00 CRC check lo 58 The CRC value after calculating 01 03 04 00 00 hex CRC check hi 45 Example Reading voltage 100V 01030400005845 Below is the response frame sent by the sl...

Page 76: ...C value after checking 01 03 04 00 00 hex CRC check hi 40 Example Reading voltage 100V 01030400005840 Enter an error CRC number Below is the response frame sent by the slave Field name Hex value Descr...

Page 77: ...t the output voltage 100V into the register data 42 C8 00 00 hex Data C8 Data 00 Data 00 CRC check lo D6 The CRC value after checking 01 10 04 00 00 42 C8 00 00 hex CRC check hi 2A Example Setting vol...

Page 78: ...ata 44 48 00 00 hex Data 48 Data 00 Data 00 CRC check lo D7 The CRC value after checking 01 10 04 00 00 44 48 00 00 hex CRC check hi 4A Example Setting voltage 800V 011004000044480000D74A The 4 bytes...

Page 79: ...put setting 00 08 1 Control code 00 Stop output 01 Start output Function code available 03 10 The control authority start address 00 09 should be set to 01 remote control to permit writing Parameter S...

Page 80: ...tput current 04 C8 4 A Function code available 03 Parameter Start address hex Byte count Data type Unit Device status 04 CC 1 Status flag Bit 7 1 OTP Bit 6 1 OCP Bit 5 1 OVP Bit 4 1 Vin UV Bit 3 1 Vin...

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Page 82: ...bration a Voltmeter open circuit b Ammeter short circuit Figure 6 1 Meter connection To enter the Calibration page press Settings at General page press Calibration at Setting page and enter value 8888...

Page 83: ...Figure 6 2 Path to the Calibration page...

Page 84: ...e product output voltage with the voltmeter Follow the steps below to perform Voltage Calibration 1 Connect the product to the voltmeter Figure 6 3 Voltmeter connection 2 Go to Setting Calibration and...

Page 85: ...current so that the voltage could meet the set value Figure 6 5 Sets the output value 4 Press Run to start the output Figure 6 6 Starts the output 5 Wait until the measurement reading on the voltmeter...

Page 86: ...ate a New Base value Figure 6 8 Generates a New Base value 7 Confirm that the New Base value is generated Figure 6 9 Confirms the New Base value 8 Press Save to replace the Now Base value with the New...

Page 87: ...rent is correct with the voltmeter if a deviation still occurs repeat step 3 to 9 again After completing the Voltage Calibration press Return to go to the previous page for additional calibration or p...

Page 88: ...he product output voltage with the ammeter Follow the steps below to perform Current Calibration 1 Connect the product to the voltmeter Figure 6 12 Ammeter connection 2 Go to Setting Calibration and p...

Page 89: ...d voltage so that the current could meet the set value Figure 6 14 Sets the output value 4 Press Run to start the output Figure 6 15 Starts the output 5 Wait until the measurement reading on the ammet...

Page 90: ...a New Base value Figure 6 17 Generates a New Base value 7 Confirm that the New Base value is generated Figure 6 18 Confirms the New Base value 8 Press Save to replace the Now Base value with the New...

Page 91: ...nt is correct with the ammeter if a deviation still occurs repeat step 3 to 9 again After completing the Current Calibration press Return to go to the previous page for additional calibration or press...

Page 92: ...t and the output setting Follow the steps below to perform Bias Calibration 1 Ensure the product output is stopped 2 Go to Setting Calibration and press to enter the All Bias page Figure 6 21 All Bias...

Page 93: ...ure 6 23 Updates the Now Value 5 Make sure the New Value is written to the DSP Figure 6 24 Confirm the Now Value is updated After completing the All Bias Calculation press Return to go to the previous...

Page 94: ...ttle dust To ensure proper ventilation clean the product regularly and use a vacuum cleaner if necessary According to the operating environment it is recommended to carry out dust cleaning every 3 6 m...

Page 95: ...operational condition and output settings Abnormal conditions on the product can be detected through daily inspection and maintenance Once an abnormal condition is detected the user should identify it...

Page 96: ...ense of hearing 1 No abnormal physical vibration 2 1 Fan speed and air flow should be complied with product operation 2 2 Temperature on the surface of the product enclosure must be lower than 30 C 3...

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