Polaris RZR PRO XP 2020, Service Manual

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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
9.59
WALKER EVANS™ SHOCK REBUILD
INFORMATION
When performing maintenance on Walker Evans™
shocks, use the Gas Shock Recharging Kit (PN
2200421), as it contains the necessary valves, pressure
gauge, and fittings to deflate and pressurize shocks.
WARNING
Walker Evans™ shocks contain high pressure nitrogen
gas. Extreme caution must be used while handling and
working with Walker Evans™ shocks and related high
pressure service equipment. The pressure must be
released from the shock before disassembly. It is
strongly recommended you wear safety glasses and
ear protection during these procedures.
SPECIAL TOOLS
PART
NUMBER
DESCRIPTION
2200421
Gas Shock Recharging Kit
PS-45908 IFP Tool
PU-50979
Shock Body Holding Tool - Front
PU-50938
Shock Body Holding Tool - Rear
2872429
Shock Rod Holding Tool - Front
PS-50931
Shock Rod Holding Tool - Rear
PU-50939 Shock Seal Protector Sleeve - Front
PU-50952 Shock Seal Protector Sleeve - Rear
VALVE SHIM ARRANGEMENT
Shown below is an example of how valving stacks are
arranged.
NOTICE
The rebound and compression valve stacks will always
be positioned as shown in the illustration, regardless of
how the shock assembly is installed.
SHOCK PISTON ORIENTATION
The face of the piston with the greater number of relief
ports will always face the rebound valve stack.
STEERING / SUSPENSION