Polaris RZR PRO XP 2020, Service Manual

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2.8
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
100 HOUR / 1000 MILE (1600 KM) SERVICE
ITEM REMARKS
XU
Engine Air Filter Inspect, replace
XU / D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU
Engine Breather Inspect;clean
Battery
Check terminals; clean; test
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal
Inspect; replace if it sticks
Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
D
Steering Lubricate (if applicable)
XU
Front / Rear Suspension Lubricate (if applicable)
D
Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt
Inspect; replace as needed
XU
Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant
Change lubricant
XU
Transmission Lubricant (AGL) Change lubricant
D
Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D
Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator
Inspect; clean external surfaces
XU
Cooling Hoses Inspect for leaks; pressure test system
XU
Engine Mounts Inspect, torque to specification
Exhaust Silencer / Pipe Inspect
XU
Wiring
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
XU / D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
D
Front Wheel Bearings Inspect; replace as needed
XU Shocks
Visually inspect shock seals; change oil and seals if leaking
Cam Chain Tensioner
Inspect/clean; replace as needed
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or qualified person perform these services.
MAINTENANCE