Polaris RZR PRO XP 2020, Service Manual

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6.26
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
ROLLER REPLACEMENT
IMPORTANT
When replacing rollers, install new roller pins and thrust
washers.
1. Remove the roller buttons. Inspect and replace if
excessively worn.
2. Press the roller pin out using a correctly sized punch
and commercial press to remove the roller.
3. Install the new roller and thrust washers
w
and press
in a new roller pin using a commercial press and
correctly sized punch.
4. Install the roller buttons and verify smooth operation
of the roller.
SHIFT WEIGHT INSPECTION
• Remove shift weight fasteners
q
and weights
w
.
Inspect the contact surface of the weight
w
. The
surface should be smooth and free of dents or gall
marks. Inspect the weight pivot bore
e
and bolts for
wear or galling. Also inspect the shift weight bushing
for wear. Replace if necessary. If weights or bolts are
worn or broken, replace in sets of three with new bolts
and nuts.
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly.
NOTICE
A damaged shift weight is usually caused by a
damaged or stuck roller in the spider assembly. Refer to
Roller, Pin, and Thrust Washer Inspection page 6.25
procedure.
PVT SYSTEM