Polaris RZR PRO XP 2020, Service Manual

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3.32
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
CHARGE AIR COOLER REMOVAL
1. Remove the exhaust pipe. See Exhaust Pipe
Removal page 3.16.
2. Place a drain pan under the rear of the vehicle and
remove both hoses
q
going to the charge air cooler
and allow coolant to drain.
3. Cut the three zip ties retaining the harness
w
, the
two zip ties
e
retaining the harness on the top of the
intake manifold and the two zip ties
r
retaining the
harness on the passenger side of the intake manifold.
4. Remove the cargo box.
5. Remove three hinge clips
t
from the transmission
vent line.
6. Disconnect ignition coils
y
, fuel injectors
u
and
TMAP sensor
i
. Move the assembly off to the side.
7. Disconnect the transmission switch, speed sensor
and CPS.
8. Remove the fasteners
o
retaining the intake
manifold to the transmission.
9. Remove the two fasteners
a
retaining the fuel rail to
the intake manifold.
ENGINE / COOLING SYSTEM