Polaris RZR PRO XP 2020, Service Manual

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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
FRONT GEARCASE ASSEMBLY
1. As mentioned during gearcase disassembly section,
replace all O-rings, seals, and worn components.
2. Install pinion shaft assembly and install internal snap
ring. Flat side of the snap ring should be facing the
bearing.
NOTICE
If bearing replacement was required, press new bearing
into the pinion shaft and install a new snap ring.
3. Install a new pinion shaft seal
q
into the pinion gear
housing. Using a universal seal installer, press the
new seal into the housing until the seal is just below
the housing chamfer.
4. Install the RH output hub
w
into the gearcase
housing.
5. Install the plastic ring onto the clutch housing.
6. Carefully install the rollers
e
into the roll cage
assembly while installing the assembly into the clutch
housing.
NOTICE
Install roll cage so the ring gear grooves line up with the
roll cage windows. Be sure roll cage top groove is
facing upward.
7. Install the springs
r
and spring retainer assembly
t
onto the ring gear.
FINAL DRIVE