Polaris RZR PRO XP 2020, Service Manual

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6
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
6.45
COVER BUSHING REMOVAL
1. Install adapter cup (PN 5020632 )
w
on puller.
IMPORTANT
When removing the bushing, the outside of the cover
should be facing the barrel of the Piston Pin Puller as
shown or damage to the cover may result.
2. From inside of clutch cover, insert adapter tool (PN
5020629 )
e
into cover bushing.
3. With outside of cover toward the puller barrel, slide
cover onto puller.
4. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
5. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
6. Remove nut from puller rod and set aside.
7. Remove bushing and bushing removal tool from
puller. Discard bushing.
COVER BUSHING INSTALLATION
1. Apply Loctite® 620 evenly to bushing bore in cover.
2. Install adapter cup (PN 5020632 ) on puller, insert
cover onto puller rod, placing inside of cover toward
vise.
IMPORTANT
When installing the bushing, the inside of the cover
should be facing the barrel of the Piston Pin Puller or
damage to the cover may result.
3. Working from outside of cover, insert new bushing
and adapter tool (PN 5020634 ) into center of clutch
cover.
4. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
5. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
6. Remove nut from puller rod. Take installation tool and
clutch cover off rod.
DRIVEN CLUTCH ASSEMBLY
1. Re-install roller
q
.
2. Install clutch spring
w
and clutch spring cup
e
on the
helix
r
. Ensure the clutch spring is fully seated.
PVT SYSTEM