Polaris RZR PRO XP 2020, Service Manual

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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
1.11
ITEM
TORQUE
Exhaust Heat Shield Fasteners
8 ft-lb (11 Nm)
Exhaust Manifold
Bolts
17 ft-lb (23 Nm)
Nuts
26 ft-lb (35 Nm)
Exhaust Pipe to Muffler Nuts 18 ft-lb (24 Nm)
Exhaust Pipe to Turbo Bolts 18 ft-lb (24 Nm)
Fan Assembly Mounting Fastener 9 ft-lbs (12 Nm)
Front Fascia Fastener
7 ft-lbs (10 Nm)
Fender Flare Fastener
7 ft-lbs (10 Nm)
Floor / Rocker Panel Fastener
7 ft-lbs (10 Nm)
Flywheel Bolt
133 ft-lbs (180 Nm),
loosen 180°, retorque
to 133 ft-lb (180 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Front Bumper Bracket Fastener 30 ft-lbs (40 Nm)
Front Crossbar Fastener
40 ft-lbs (54 Nm)
Front Fascia Fastener
8 ft-lbs (11 Nm)
Front Frame Fastener
148 ft-lbs (200 Nm)
Front Gearcase
Cover Plate
Screws
11 ft-lbs (15 Nm)
Drain/Fill
Plugs
10 ft-lbs (14 Nm)
Front Gearcase Mounting
Fasteners
52 ft-lbs (70 Nm) + 270°
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 7 ft-lb (10 Nm)
Fuel Tank Block-off Panel
8 ft-lbs (11 Nm)
Fuel Tank Fasteners
15 ft-lbs (20 Nm)
Fuse Box Fasteners
5 ft-lb (7 Nm)
Gear Selector Knob
40 in-lb (5 Nm)
Heat Shield Fastener
9 ft-lbs (12 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Hood Fastener
7 ft-lbs (10 Nm)
Hose Clamp 35 in-lb (4 Nm)
Hub Castle Nut (front and rear) 180 ft-lbs (244 Nm)
Ignition Coil Fastener 7 ft-lbs (10 Nm)
Instrument Panel Fastener
8 ft-lb (11 Nm)
Intake Cover Fasteners
36 in-lbs (4 Nm)
Intake Clamps 49 in-lb (6 Nm)
Intake Manifold Mounting
Fasteners (lower)
20 ft-lb (27 Nm)
Intake Manifold to Cyl Head
Clamps
6 ft-lb (8 Nm)
Knock / Det Sensor
15 ft-lb (20 Nm)
Main-to-Front Frame Fastener
33 ft-lbs (45 Nm)
Master Cylinder Mount Bolts 18 ft-lbs (25 Nm)
Manifold Pressure Banjo Bolt 7 ft-lb (10 Nm)
Oil Cooler Bolts
7 ft-lb (10 Nm)
Oil Pan Bolts (M8)
M6
9 ft-lb (12 Nm)
M8
26 ft-lb (35 Nm)
Oil Pump
Mounting
Bolts
7 ft-lbs (10 Nm)
ITEM
TORQUE
Pickup
Screws
7 ft-lb (10 Nm)
Oxygen Sensor 13 ft-lb (18 Nm)
Power Steering Unit Shield Screws 15 ft-lb (20 Nm)
Power Steering Bracket to Frame
Nuts
18 ft-lb (24 Nm)
Power Steering Unit to Mount
Bracket
30 ft-lb (41 Nm)
Prop Shaft Roll Hoop Fasteners 13 ft-lbs (18 Nm)
Prop Shaft Support Bearing
Fastener:
30 ft-lbs (40 Nm)
Prop Shaft Mounting Plate
Fastener:
15 ft-lbs (20 Nm)
Prop Shaft to Transmission
Coupler Fasteners
11 ft-lbs (15 Nm)
PVT Inner Cover Baffle Fasteners
7 ft-lbs (10 Nm)
PVT Cover
Fasteners
inner
(see image inEngine
Installation) page for
sequence
STEP 1: Torque to
37 ft-lb (50 Nm)
STEP 2: Torque to
10 ft-lb (14 Nm)
STEP 3: Loosely
install bolts by
hand
STEP 4: Torque to
37 ft-lb (50 Nm)
STEP 5: Torque to
50 ft-lb (68 Nm)
STEP 6: Torque to
37 ft-lb (50 Nm)
outer
36 in-lbs (4 Nm)
PVT Intake Hose Clamp 25 in-lbs (3 Nm)
Radiator Bracket
8 ft-lb (11 Nm)
Radius Rod Fasteners (Inner) 52 ft-lbs (70 Nm) + 45°
Radius Rod Fasteners (Outer) 52 ft-lbs (70 Nm) + 90°
Rear Cargo Box / Fender Fastener 7 ft-lbs (10 Nm)
Rear Fascia/Bumper Fastener 7ft-lbs (10 Nm)
Rear Support Fastener 8 ft-lb (11 Nm)
Rear Fascia Fastener
36 in-lbs (4 Nm)
Rear Fascia Bracket Fastener
36 in-lbs (4 Nm)
ROPS Seat Belt Mount Fastener
40 ft-lbs (54 Nm)
ROPS Fasteners (Front and Rear) 44 ft-lbs (60 Nm)
ROPS Fasteners (Middle) 89 ft-lbs (120 Nm)
Seat Base Support Bracket
Fastener
15 ft-lbs (20 Nm)
Seat Bracket Fastener
(Passenger)
9 ft-lbs (12 Nm)
Seat Frame Fastener (Rear) 30 ft-lbs (40 Nm)
Seat Frame Fastener (Front) M10
x 1.5 x 16
37 ft-lbs (50 Nm)
GENERAL INFORMATION
1