Polaris RZR PRO XP 2020, Service Manual

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6
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
6.7
DRIVE CLUTCH SERVICE
DRIVE CLUTCH REMOVAL
1. Loosen the clamp
q
retaining PVT inlet duct to the
outer clutch cover.
2. Loosen fourteen fasteners
w
that retain the outer
clutch cover. Remove the clutch cover.
NOTICE
Outer cover fasteners are captured fasteners and will
remain in the outer cover when loosened.
3. Mark the drive belt direction of rotation so that it can
be installed in the same direction.
4. Insert clutch spreader tool
e
into the driven clutch
and turn the tool clockwise to open the sheaves on
the driven clutch.
NOTICE
The driven clutch spreader tool is included with the
vehicle’s tool kit
5. Walk the belt out of the driven clutch and drive clutch.
Remove the belt from the vehicle.
6. Install the Drive Clutch Holding Tool onto the drive
clutch.
Drive Clutch Holding Tool:
PU-52944
7. Polaris also recommends using a 1” diameter by 18”
long hardwood dowel for holding the clutch. For
removal, the dowel must pass through the drive
clutch and rest against the chassis underneath the
front engine cross member as shown. Do not insert
dowel through the machined tower surface of the
drive clutch.
CAUTION
The dowel must NOT touch the machined tower surface
of the drive clutch, damage to the drive clutch may
result.
8. Remove the drive clutch retaining bolt
r
using a T-60
Torx internal driver.
PVT SYSTEM