Polaris RZR PRO XP 2020, Service Manual

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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
450 HOUR / 4500 MILE (7200 KM) SERVICE
ITEM REMARKS
XU
Engine Air Filter Inspect, replace
XU / D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU
Engine Breather Inspect;clean
Battery
Check terminals; clean; test
XU Front Gearcase Lubricant
Inspect / add lubricant if needed
XU
Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal
Inspect; replace if it sticks
Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
D
Steering Lubricate (if applicable)
XU
Front / Rear Suspension Lubricate (if applicable)
D
Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt
Inspect; replace as needed
XU / D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU
Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or qualified person perform these services.
MAINTENANCE