2.9
MAINTENANCE
2
MAINTENANCE REFERENCES
* More often under severe use, such as operated in water or under severe loads.
**Semi-annually or 50 hours of operation (refer to Maintenance Schedule for additional information)
***Annually or 100 hours of operation (refer to Maintenance Schedule for additional information)
Item
Ref.
Rec. Lube / Fluid
Method
Frequency*
Engine Oil
Page 2.7
Premium 4-Cycle Synthetic
0W-40 (PN 2871281)
Add oil to proper level on
dipstick.
Change after 25 hrs, and then
6 months or 100 hours
thereafter; Change more
often in extremely dirty
conditions, or short trip cold
weather operation.
Engine Coolant
Page 2.6
Polaris Antifreeze 60/40
(PN 2871534)
Fill recovery bottle between
MAX and MIN lines.
Fill as required. Change
coolant every 2 years.
Brake Fluid
Page 2.7
DOT 4 (PN 2872189)
Fill reservoir between MAX
and MIN lines.
Fill as required. Change
brake fluid every 2 years.
Transmission
(Main Gearcase)
Page 2.7
AGL Synthetic Gearcase
Lubricant (PN 2873602)
Add lube to bottom of fill
plug threads. 24 oz. (710 ml)
Change annually***
Transmission
(Transfer Case)
Page 2.7
AGL Synthetic Gearcase
Lubricant (PN 2873602)
Add lube to bottom of level
check plug threads.
14 oz. (414 ml)
Change annually***
Front Gearcase
Page 2.7
Premium Demand Drive
Fluid LT (PN 2876251)
Drain completely and add
specified quantity of lube.
6.75 oz. (200 ml)
Change annually***
Rear Gearcase
Page 2.7
ATV Angle Drive Fluid
(PN 2871653)
Add lube to bottom of fill
plug threads. 18 oz. (532 ml)
Change annually***
Prop Shaft
Page 2.7
Polaris Premium U-Joint
Lube (PN 2871551)
Locate fitting and grease with
grease gun.
Semi-annually**
Control Arm Pivot
Bushings, FT / RR
Page 2.6
Polaris Premium All Season
Grease (PN 2871423)
Locate grease fittings on the
upper and lower A-arms of
the front and rear suspension
and grease with grease gun.
(4) Front A-arms
(6) Rear A-arms
Semi-annually**
Stabilizer Bar
Bushings, FT / RR
Page 2.7
Polaris Premium All Season
Grease (PN 2871423)
Locate grease fittings on the
front and rear stabilizer bars
and grease with grease gun.
(2) Front Stabilizer Bar
(2) Rear Stabilizer Bar
Semi-annually**
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...