4.15
ELECTRONIC FUEL INJECTION
4
8.
Lift the mounting bracket straight up and out from the
vehicle.
9.
Using a 5 mm hex wrench, remove the CPS retaining bolt
and remove the sensor from the magneto housing.
10. Install new sensor using a light coating of oil on the o-ring
to aid installation.
11. Torque the CPS retaining bolt to specification.
Installation
IMPORTANT: When reinstalling the transmission to
rear gearcase mount bracket, it is extremely important
to torque all (7) fasteners to specification. Refer to the
following procedure.
NOTE: Special tool (PA-48873) will be required to
torque the mounting bracket fasteners when the
transmission and rear gearcase are installed in the
vehicle.
1.
Clean bolt threads with solvent and allow them to dry.
Coat the cicumference of the first 4 threads of the bolts
with Loctite before installing the bolts.
2.
Reinstall mounting bracket and hand tighten the (7) bolts.
3.
Torque ALL mounting bracket bolts to specification.
=
T
CPS Retaining Bolt Torque:
25 in. lbs. (2.8 Nm)
Remove
Bracket
This tool is specifically designed to access
the critical transmission to rear gearcase
mounting bracket bolts on the Ranger RZR
when the transmission and rear gearcase
are installed in the vehicle. This tool allows
for proper torque to be applied to ½” SAE
hex head cap screws with limited wrench
access. When used at a 90° angle with a
torque wrench, no torque multiplier
is necessary.
=
T
Mount Bracket Bolt Torque:
23-27 ft. lbs. (31-37 Nm)
Special Tool
PA-48873
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...