2.20
MAINTENANCE
Rear Gearcase Lubrication
Lubricant Level Check:
The fill plug is located on the right side of the rear gearcase.
Maintain the fluid level even with the bottom of the threads of
the fill plug hole.
1.
Position the vehicle on a level surface.
2.
Remove the fill plug and check the fluid level. The
lubricant level should be even with the bottom of the
threads of the fill plug hole.
3.
Add the recommended lubricant as needed.
4.
Reinstall the fill plug and torque to
40-50 ft. lbs.
(54-68 Nm)
Lubricant Change:
The drain plug is located on the bottom right side of the rear
gearcase.
1.
Remove the fill plug.
2.
Place a drain pan under the drain plug.
3.
Remove the drain plug and allow the lubricant to drain
completely.
4.
Clean the drain plug.
5.
Reinstall the drain plug with new O-ring and torque to
30-45 in. lbs. (3-5 Nm)
.
6.
Add the recommended lubricant. Maintain the fluid level
even with the bottom threads of the fill plug hole.
7.
Reinstall the fill plug and torque to
40-50 ft. lbs.
(54-68 Nm)
.
8.
Check for leaks. Discard used lubricant properly.
Rear Gearcase Specifications
Specified Lubricant:
ATV Angle Drive Fluid (PN 2871653)
Capacity: 18 oz. (532 ml)
Fill Plug Torque: 40-50 ft. lbs. (54-68 Nm)
Drain Plug Torque: 30-45 in. lbs. (3-5 Nm)
40-50 ft. lbs.
(54-68 Nm)
Fill Plug
Maintain Level at
Bottom of Threads
Fill Plug
Drain Plug
40-50 ft. lbs.
(54-68 Nm)
Fill Plug
Maintain Level at
Bottom of Threads
30-45 in. lbs.
(3-5 Nm)
Drain Plug
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...