9.2
BRAKES
GENERAL SPECIFICATIONS
TORQUE SPECIFICATIONS
SPECIAL TOOLS
FRONT BRAKE SYSTEM
Item
Standard
Service Limit
Front Brake Pad Thickness
.300 ± .007" (7.62 ± .178 mm)
.180" (4.6 mm)
Front Brake Disc Thickness
.188" (4.76 mm)
.170" (4.32 mm)
Front Brake Disc Runout
-
.010" (.254mm)
REAR BRAKE SYSTEM
Item
Standard
Service Limit
Rear Brake Pad Thickness
.298 ± .007" (7.57 ± .178 mm)
.180" (4.6 mm)
Rear Brake Disc Thickness
.188" (4.76 mm)
.170" (4.32 mm)
Rear Brake Disc Runout
-
.010" (.254 mm)
Item
Torque
ft. lbs.
Torque
Nm
Front Caliper Mounting Bolts
30
40
Rear Caliper Mounting Bolts
18
24
Brake Line Flare
12-15
16-20
Brake Line Banjo Bolts
(Caliper Attachment)
15
20
Brake Line Banjo Bolt
(Master Cylinder Attachment)
15
20
Front Brake Disc to Hub Bolts
28
38
Rear Brake Disc to Hub Bolts
28
38
Brake Switch
12-15
16-20
Master Cylinder to Frame
17
23
Brake Pedal Mounting
Bracket to Frame
15
23
Part Number
Tool Description
2870975
Mity Vac™ Pressure Test Tool
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...