8.15
TRANSMISSION
8
6.
Assemble the high and low gear assemblies as shown.
Complete the assembly by aligning the roll pin holes and
tapping the roll pins through the retaining plate and into the
high gear using a brass punch.
7.
Install the forward clutch gear assembly into the housing.
Note the two needle bearings and washer on the bottom of
the gear assembly.
8.
Install the clutch shaft into the housing. Note that the
forward gear assembly is loose in the housing and that
alignment of the shaft, gear assembly, thrust washer and
bearing is necessary for shaft installation.
9.
Install the sliding shoes onto the clutch yoke.
10. Install the shift collar onto the shaft. Pull back fully on gear
selector arm to bring the shift yoke arms up and engage the
shift shoes onto the center groove of the shift collar.
Shifting the clutch shaft position may aid in shift collar
installation. Install the park flange sleeve on top of the shift
collar with the lip down as shown.
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...