9.12
BRAKES
3.
Lubricate the mounting bracket pins with Polaris Premium
All Season Grease (
PN 2871423
), and install the rubber
dust seal boots.
4.
Compress the mounting bracket and make sure the dust seal
boots are fully seated. Install the brake pads. Clean the disc
and pads with brake parts cleaner or denatured alcohol to
remove any dirt, oil or grease.
Caliper Installation
5.
Install caliper and torque mounting bolts to specification.
6.
Install brake line and tighten securely with a line wrench.
Torque the banjo bolt brake line(s) to the proper torque
specification.
7.
Install the pad adjustment screw and turn until stationary
pad contacts disc, then back off 1/2 turn.
8.
Perform brake bleeding procedure as outlined earlier in this
chapter.
9.
Install wheel and torque wheel nuts to specification.
NOTE: If new brake pads are installed, brake
burnishing is recommended (see “FRONT BRAKE
PADS - Brake Burnishing Procedure”).
=
T
Front Caliper Mount Bolt Torque:
30 ft. lbs. (40 Nm)
30 ft. lbs.
(40 Nm)
=
T
Front Wheel Nut Torque:
27 ft. lbs. (37 Nm)
15 ft.lbs.
(20 Nm)
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...