9.17
BRAKES
9
Caliper Disassembly
1.
Remove brake pad adjustment set screw (K).
2.
Push upper pad retainer pin inward and slip brake pads past
the edge and remove from the caliper.
3.
Remove mounting bracket (B) and dust boots (G) and (H).
4.
Using a hammer and a small punch, remove the piston (C)
from the caliper body (D). Then remove the square O-rings
(E) and (F) from the caliper body (D).
5.
Clean the caliper body, piston, and retaining bracket with
brake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper
body.
Caliper Inspection
1.
Inspect caliper body for nicks, scratches or wear. Measure
bore size and compare to specifications. Replace if damage
is evident or if worn beyond service limit.
2.
Inspect piston for nicks, scratches, wear or damage.
Measure diameter and replace if damaged or worn beyond
service limit.
3.
Inspect the brake disc and pads as outlined in this chapter.
H
G
C
K
D
B
Pads
F
E
Clean Components
=
In. / mm.
Rear Caliper Piston Bore I.D.
Standard:
1.191” (30.25 mm)
Service Limit:
1.192” (30.28 mm
)
=
In. / mm.
Rear Caliper Piston O.D.
Standard:
1.1875” (30.16 mm
)
Service Limit:
1.186” (30.12 mm)
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...