5.22
BODY / STEERING / SUSPENSION
11. Remove the (2) fasteners (E) attaching the lower A-arm to
the frame and remove the lower A-arm from the vehicle
(see previous illustration).
12. Examine A-arm and bearing carrier bushings and pivot
tubes (see “Exploded View”). Replace if worn. Discard
hardware.
13. If not replacing the A-arm, thoroughly clean the a-arm and
pivot tubes.
14. Insert new A-arm bushings and pivot tubes into the new
A-arm.
Installation
1.
Install lower A-arm assembly onto vehicle frame. Torque
new fasteners to
37 ft. lbs. (50 Nm)
.
2.
Attach lower A-arm to bearing carrier. Torque new
fastener to
37 ft. lbs. (50 Nm)
.
3.
Route brake line on top of the lower A-arm and between
lower shock mounting tabs.
4.
Reinstall the lower portion of the shock to the lower A-arm.
Torque shock fastener to
27-33 ft. lbs. (37-45 Nm)
.
5.
Install upper A-arm assembly onto vehicle frame. Torque
new fastener to
37 ft. lbs. (50 Nm)
.
6.
Attach upper A-arm to bearing carrier. Torque new
fastener to
37 ft. lbs. (50 Nm)
.
7.
Install wheel and torque wheel nuts to specification.
Exploded View
WARNING
Upon A-arm installation completion, test vehicle
at low speeds before putting into service.
Upper
A-arm
Lower
A-arm
Screws
Bearing
CV
Bushings
37 ft. lbs.
(50 Nm)
Pivot Tube
Carrier
Pivot
37 ft. lbs.
(50 Nm)
Grease
Zerk
Shield
37 ft. lbs.
(50 Nm)
Tube
37 ft. lbs.
(50 Nm)
Bushings
Pivot
Tube
Pivot
Tube
Bushings
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...