9.16
BRAKES
REAR CALIPER SERVICE
Caliper Exploded View
Caliper Removal
1.
Elevate and safely support the rear of the vehicle.
2.
Remove the (4) wheel nuts and rear wheel.
3.
Clean caliper area before removal.
4.
Place a container below the caliper to catch the brake fluid
when removing the line. Remove brake line from caliper.
5.
Loosen the brake pad adjustment set screw to allow brake
pad removal after the caliper is removed.
6.
Remove the two caliper mounting bolts and remove the
caliper.
A. Brake Pad
B. Mount Bracket
C. Piston
D. Caliper Assy.
E. Square Ring (thick)
F. Square Ring (thin)
G. Boot, Pin Bushing
H. Boot, Pin Seal
I. Bleeder Screw
K. Set Screw
A
B
C
D
E
F
G
H
I
K
Apply Polaris DOT 4 Brake Fluid
to Component
Apply Polaris All Purpose
Grease
47 in. lbs.
(5.3 Nm)
CAUTION
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur.
Remove
Brake Line
Remove
Summary of Contents for 2008 Ranger RZR
Page 9: ...1 9 GENERAL INFORMATION 1 SAE Tap Drill Sizes Metric Tap Drill Sizes Decimal Equivalents ...
Page 16: ...2 6 MAINTENANCE COMPONENT INSPECTION SERVICE LOCATIONS Front and Rear View ...
Page 17: ...2 7 MAINTENANCE 2 RH and LH Side Views ...
Page 42: ...3 2 ENGINE ENGINE SPECIFICATIONS Crankcase Exploded Views ...
Page 43: ...3 3 ENGINE 3 Oil Pump Water Pump Engine Cover Exploded View ...
Page 44: ...3 4 ENGINE Stator Cover Starter Water Pump Oil Filter Pressure Relief Exploded View ...
Page 45: ...3 5 ENGINE 3 Cylinder Cylinder Head Piston Exploded View ...
Page 104: ...NOTES ENGINE 3 64 ...
Page 139: ...4 35 ELECTRONIC FUEL INJECTION 4 Fuel Injector PTO Circuit Fuel Injector MAG Circuit ...
Page 142: ...4 38 ELECTRONIC FUEL INJECTION Throttle Position Sensor TPS Circuit Fuel Pump Circuit ...
Page 230: ...NOTES FINAL DRIVE 7 36 ...
Page 287: ...10 17 ELECTRICAL 10 COOLING SYSTEM SCHEMATIC Cooling System Break Out Diagram ...
Page 308: ...10 38 ELECTRICAL Instrument Cluster Circuit Transmission Switch Circuit ...
Page 309: ...10 39 ELECTRICAL 10 Wheel Speed Sensor Circuit AWD Circuit ...
Page 310: ...10 40 ELECTRICAL Fuel Gauge Display Circuit Cooling Fan Circuit ...
Page 311: ...10 41 ELECTRICAL 10 Charging System Circuit ...
Page 312: ...NOTES ELECTRICAL 10 42 ...