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! WARNING

Indicates a potential hazard that could 

result in a serious injury or death. 

This vehicle can be hazardous to operate.

A  collision  or  rollover  can  occur  quickly,  even  during  routine  maneuvers

such  as  turning  and  driving  on  hills  or  over  obstacles,  if  you  fail  to  take

proper precautions.
For  your  safety,  understand  and  follow  all  the  warnings  contained  in  this

Operator’s Manual and the labels on this vehicle.
Keep this Operator’s Manual with this vehicle at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MAN-

UAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the fol-

lowing notations:

!

The  Safety  Alert  Symbol  means

ATTENTION!  BE  ALERT!  YOUR

SAFETY IS INVOLVED.

! WARNING

Failure  to  follow  WARNING  instructions

could result in severe injury or death to

the  operator,  a  bystander,  or  a  person

inspecting or repairing the vehicle.

! CAUTION

CAUTION 

indicates 

special

precautions that must be taken to avoid

damage to the vehicle.

NOTE:

A  NOTE  provides  key  information  to

make procedures easier or more clear.

Summary of Contents for 2008 Prowler

Page 1: ...Manual with this vehicle at all times FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the fol lowing notations The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the operat...

Page 2: ......

Page 3: ... Become familiar with all local and state provincial laws governing ATV operation Respect your vehicle Respect the environment and Respect private property and do not trespass We also advise you to strictly follow the recommended maintenance pro gram as outlined This preventive maintenance program is designed to ensure that all critical components on this vehicle are thoroughly inspected at variou...

Page 4: ... 25 34 GENERAL INFORMATION 35 51 Vehicle Identification Numbers 35 Ignition Switch Key 35 Control Locations and Functions 36 Seat Latches 43 Seat Belts 43 Gas Vent Hoses 44 Carburetor Float Bowl Drain 44 Oil Level Stick 45 Tailgate Latch 45 Load Capacity Ratings Chart 46 Cargo Box Latch Handles 46 Storage Compartment 47 Trailering and Towing 47 Transporting This Vehicle 48 Gasoline Oil Lubricant 4...

Page 5: ...using Drains 64 Draining V Belt Cover 64 Tires 64 Wheel Removal 65 Light Bulb Replacement 67 68 Checking Adjusting Headlight Aim 69 Fuses 70 Electrical Output Terminals 70 Storage Compartment Tools 71 Seat Belts 71 PREPARATION FOR STORAGE 72 73 PREPARATION AFTER STORAGE 75 LIMITED WARRANTY 76 WARRANTY PROCEDURE OWNER RESPONSIBILITY 77 CHANGE OF ADDRESS OWNERSHIP OR WARRANTY TRANSFER 78 INDEX 79 MA...

Page 6: ...llow proper procedures for climbing hills as described in this man ual Check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Never depress the accelerator suddenly or make gear changes while moving Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this ma...

Page 7: ...ssary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or...

Page 8: ...ars of age and older who possess a valid driver s license Also no person under the age of 6 may ride as a passenger on this vehicle Never carry a passenger in the cargo box of this vehicle Never operate this vehicle without an approved motorcycle helmet eye pro tection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating this vehicle N...

Page 9: ... WARNING Indicates a potential hazard that could result in a serious injury or death Warning Labels PR038A To order free warning stickers contact your dealer ARCTIC CAT with the reference 0436 813 ...

Page 10: ...Warning Labels PR037A 8 ...

Page 11: ...2 Low Range High Range Neutral Reverse Lever 13 DC Power Outlets 14 Accelerator 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight OFF HI LO Switch 19 Driver Seat Belt if equipped 20 Passenger Seat Belt if equipped 21 2WD 4WD Selector Switch 22 Differential Lock Control 23 Tool Kit 24 Oil Filter 26 Fuses 27 Drop Arm Switch 28 Anti Theft Device 29 Hazard Wa...

Page 12: ...ators of this vehicle must read and understand this Operator s Manual and all warning and instruction labels prior to operating this vehicle WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this vehicle WHAT CAN HAPPEN Use of this vehicle by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to ...

Page 13: ...perator a bystander or a person inspecting or repairing the vehicle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or more clear 11 WARNING Indicates a potential hazard that could result in a serious injury or death Warnings WARNING POTENTIAL HAZARD Operating this vehicle without weari...

Page 14: ...indicates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or more clear 12 WARNING Indicates a potential hazard that could result in a serious injury or death Warnings WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Coul...

Page 15: ...is vehicle WARNING Indicates a potential hazard that could result in a serious injury or death This vehicle can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Operator s Manual and the...

Page 16: ...ing the vehicle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or more clear 14 WARNING Indicates a potential hazard that could result in a serious injury or death S G N I N R A W Warnings WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terr...

Page 17: ...ate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Operator s Manual and the labels on this vehicle Keep this Operator s Manual with this vehicle at all times FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS ...

Page 18: ...in a serious injury or death This vehicle can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Operator s Manual and the labels on this vehicle Keep this Operator s Manual with this vehi...

Page 19: ...C WARNING Indicates a potential hazard that could result in a serious injury or death This vehicle can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Operator s Manual and the labels o...

Page 20: ...icates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or more clear 18 WARNING Indicates a potential hazard that could result in a serious injury or death S G N I N R A W Warnings WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in th...

Page 21: ...pply them several times to dry out the pads WARNING Indicates a potential hazard that could result in a serious injury or death This vehicle can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained ...

Page 22: ...r repairing the vehicle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or more clear 20 WARNING Indicates a potential hazard that could result in a serious injury or death S G N I N R A W Warnings WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an...

Page 23: ...stance for braking Always follow the instructions in this Operator s Manual for carrying cargo or pulling a trailer WARNING Indicates a potential hazard that could result in a serious injury or death This vehicle can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper preca...

Page 24: ...in conditions Division II of this manual covers operator related maintenance operating instructions and storage instructions If major repair or service is ever required contact an Arctic Cat dealer for professional service At the time of publication all information and illustrations in Division II were technically correct Some illustrations used in Division II are used for clarity pur poses only a...

Page 25: ...NOTES 23 ...

Page 26: ...61 3 in Suspension Travel Front 25 cm 10 in Suspension Travel Rear 25 cm 10 in Wheelbase 191 cm 75 in Front Tire Size 26 x 9 14 Rear Tire Size 26 x 11 14 Tire Inflation Pressure 0 6 0 8 bar MISCELLANY Dry Weight Approx 526 kg 1160 lb Gas Tank Capacity Rated 31 L 8 2 U S gal Coolant Capacity 2 9 L 3 0 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Engine Oil Capa...

Page 27: ...ings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelight light switch to OFF Check turn signals warning signal Check horn Check 2WD 4WD selector set to 2WD Check differential lock set to UNLOCK Air Filter Duck bill drains clear of all debris Ducting secure no holes or tears Tire...

Page 28: ...matic Transmission The automatic transmission has a dual range transmission with reverse To shift the transmission follow these steps 1 To engage the high range from neutral move the shift lever for ward 2 To engage the low range from high range move the shift lever to the left then fully forward WARNING Falling from a moving vehicle could result in serious injury or death Always fasten your seat ...

Page 29: ...ss the accelerator to slowly add power to start moving 3 To slow down or stop release the accelerator and press the foot brake pedal as necessary to slow or stop the vehicle Braking Stopping Always allow plenty of room and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Release the accelerator then press...

Page 30: ...brake and block the wheels on the downhill side WARNING Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes WARNING Use only Arctic Cat approved brake fluid Never substitute or mix different types or grades of brake fluid Brake loss can result Check brake fluid ...

Page 31: ...urn the steering wheel as necessary taking care not to over steer or to turn the steering wheel erratically 3 Add power gradually as you come out of the turn Sharp Turns 1 Release the accelerator as you approach the turn to slow down 2 As necessary gradually press the foot brake pedal to apply the brake to slow to a safe cornering speed NOTE More steering effort will be necessary for a sharp turn ...

Page 32: ...rator then maintain a con stant speed 3 If the vehicle stalls on a hill press the foot brake pedal to apply the brake shift into reverse and slowly back down the hill Do not attempt to turn around on a hill NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15 CAUTION Do not attempt to turn around on a hill WARNING Driving up hills improperly can cause loss of control of the vehicle resulting in injury o...

Page 33: ...possibility of the vehi cle tipping over If crossing an obstacle is necessary follow these guidelines 1 Stop the vehicle and select four wheel drive 4WD NOTE Selecting the LOCK position on the differential lock control may be beneficial however steering effort will be greatly increased 2 Approach the obstacle as close as possible to 90 CAUTION Do not attempt to turn around on a hill WARNING Drivin...

Page 34: ... behind Skidding or Sliding If you lose control after hitting sand ice oil or water follow these guide lines 1 Turn the steering wheel into the direction of the slide 2 Keep your foot off the brake until you re out of the skid 3 Stop and shift into four wheel drive Crossing Water This vehicle can only operate in water up to its floorboard Stay away from fast moving rivers This vehicle s tires can ...

Page 35: ...transmission in neutral move the vehicle forward and backward to check that the wheels roll freely If the vehicle will not roll the tires may be frozen to the ground or the brake pads may be frozen to the discs WARNING For your personal safety it is very important to wear the type and amount of cold weather clothing according to the coldest antici pated temperatures 33 ...

Page 36: ...fore driving on snow covered or ice covered trails 5 Learn how the vehicle responds to steering and braking on the type of terrain to be encountered on the ride CAUTION Before riding manually move the vehicle forward and backward to make certain that all wheels roll freely WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings WARNING Go slowly and be ext...

Page 37: ...arranty claims properly No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way Always provide the name Vehicle Identification Number and Engine Serial Number when contacting an Arctic Cat dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information IGNITION SWI...

Page 38: ...is position Speedometer Tachometer LCD 1 Clock Hour Meter The clock function indicates time in the 12 hour mode the hour meter indicates the total time the vehicle has run and cannot be reset to zero A With the ignition switch ON press and release the Mode Button 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to the clock display B Pre...

Page 39: ...ton In conjunction with the Mode Button sets and resets var ious displays on the digital gauge Also used to switch from speedometer function to tachometer function on the speedometer tachometer gauge 5 Odometer Trip Meter 1 and 2 Odometer registers the total distance the vehicle has traveled Trip meters can register two distances for instance 1 could register trip distance and 2 could register dis...

Page 40: ... High Beam icon will appear only when the lights are on high beam 12 Battery Condition Indicator The word VOLT will flash on the LCD whenever a low voltage 9 DC volts or high voltage 16 DC volts is detected 13 Temperature Indicator The high tem perature icon will flash and the speed tach needle will sweep full scale if the engine overheats After 30 seconds the speed tach needle will return to norm...

Page 41: ...ty Using a hose pressure wash the radiator and the engine to remove any debris preventing air flow Indicator Lights This vehicle has a dual range automatic transmission with reverse To shift the transmission follow these steps 1 To engage the high range from neutral move the shift lever forward 2 To engage the low range from high range move the shift lever to the left then fully forward CAUTION Co...

Page 42: ... the switch to the 4WD position or to the 2WD position Differential Lock The differential lock allows the operator to mechanically lock the differential to apply equal power to both front wheels To engage the differential lock lift the handle to the LOCK position To disengage the differential lock lower the handle to the UNLOCK position CAUTION Always shift into low range when operating on wet or ...

Page 43: ...again NOTE The parking brake locks only the rear wheels If desirable to lock all four wheels engage the front wheels by selecting 4WD prior to turning the ignition switch off Headlight OFF ON Switch Use the headlight OFF ON switch to turn on off the headlights WARNING The differential lock is intended for use where minimum traction is available NEVER EXCEED 10 MPH 16 kph with the front differentia...

Page 44: ...rop Arm Switch up the indicators will turn on at the right side If you push the Arm down the left indicators will turn on Horn To use the horn press the button at the end of the Drop Arm Switch PR083C When you pull the switch the high beam signal will illuminate at the speedo meter display at the speedometer display ...

Page 45: ...as a high speed misfire Vacuum Fuel Pump A vacuum fuel pump is mounted on an accessory plate under the cargo box to deliver gasoline to the carburetor The fuel pump operates when the engine is turning SEAT LATCHES 1 To remove the seat lift up on the latch release located at the front of the seat then raise the front of the seat and slide it forward 2 To lock the seat into position slide the rear o...

Page 46: ... FLOAT BOWL DRAIN Periodically the float bowl should be drained to remove condensation To drain the float bowl use the following procedure 1 Remove both seats then remove the center console 2 Place an appropriate drain pan beneath the float bowl drain tube then loosen the drain screw and allow the gasoline and condensation to flow out 3 Tighten the drain screw securely and properly dispose of the ...

Page 47: ...wipe it with a clean cloth 3 Install the oil level stick NOTE The oil level stick should not be threaded in for checking purposes 4 Remove the oil level stick the engine oil level should be above the L mark but not higher than the F mark 5 Install the center console then install the seats making sure they are securely latched WARNING Make sure the seats are secured before driving the vehicle Sever...

Page 48: ...ity Total weight of driver passenger tongue weight and cargo in the cargo box Tongue Weight Weight on trailer tongue Accessory Weight Winch gun scabbard brackets etc Tongue and Rear Cargo Weight Total weight on trailer tongue and cargo box Towing Capacity Total weight of trailer and all cargo in the trailer WARNING Overloading this vehicle could result in loss of control resulting in seri ous inju...

Page 49: ...LATCH HANDLES 1 To raise the cargo box rotate either handle upward then raise the cargo box 2 To lower the cargo box push down firmly on the front of the box The box will automatically lock into position PR035A 47 ...

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