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Table of Contents  

 

 

MAINTENANCE SERVICE MANUAL

 3

 

1. foreword 3

 

2. important 3

 

3. warranty registration 4

 

4. warranty service problem 4

 

5. warranty policy 5

 

6. warranty exclusions 5

 

7. parts installed during warranty 6

 

8. preventative maintenance program 7

 

9. cleaning your motorised buggy [see maintenance 
schedule] 7

 

10. rear wheel axles [see maintenance schedule] 8

 

11. clutches [see maintenance schedule] 8

 

12. upper & lower bag straps [see maintenance 
schedule] 9

 

13. correcting the alignment of your motorised buggy 
9

 

14.  service schedule 10

 

Summary of Contents for XT

Page 1: ... exclusions 5 7 parts installed during warranty 6 8 preventative maintenance program 7 9 cleaning your motorised buggy see maintenance schedule 7 10 rear wheel axles see maintenance schedule 8 11 clutches see maintenance schedule 8 12 upper lower bag straps see maintenance schedule 9 13 correcting the alignment of your motorised buggy 9 14 service schedule 10 ...

Page 2: ...he battery 14 2 1 led light indicator charger 15 3 fitting the battery 16 4 battery lead fuse 17 5 fail safe connection 18 6 attaching removing wheels 18 7 free wheeling 19 8 folding unfolding your buggy 20 9 fitting your golf bag 22 11 operating the digital top box 23 11 1 On off and speed control button 23 11 2 Top Box LED lights 23 ...

Page 3: ... buggy regular maintenance at periodic intervals is essential For guidance this booklet contains a schedule applicable to the maintenance required at the appropriate times and a service record 2 IMPORTANT If operating in conditions such as those mentioned below speed controls clutches frame alignment adjustment tightening and axle alignment should be serviced at more frequent intervals than specif...

Page 4: ...your serial number look underneath the top control box or underneath the battery tray It will begin with the letters TC Example TCSXTB124605862 4 WARRANTY SERVICE PROBLEM Purchase date of the motorised buggy must be given before warranty is accepted for processing In the event of a need for warranty service either refer to the list of authorised service centres on our website or email servicecentr...

Page 5: ...orkmanship under normal use provided that The Caddystar XT has been properly used maintained and regularly serviced The replacement or repair is performed by an authorised Caddystar service centre or the owner with Caddystar approval SLA Battery and Charger are covered by 12 months warranty 6 WARRANTY EXCLUSIONS Any alteration performed by non authorised people or companies Fitting of parts or acc...

Page 6: ...xcluded to the extent exclusion is permitted by law 7 PARTS INSTALLED DURING WARRANTY Warranty coverage for components installed during a motorised buggy s warranty period shall consist of the duration of the buggy s warranty period provided the warranty installation is performed by Caddystar an authorised service centre or the buggy owner on approval Replacement of parts under warranty will not e...

Page 7: ...k is carried out If the work carried out by the authorised service centre is to replace parts that are part of the maintenance schedule the owner will be charged for the parts and labour If the work to be carried out is part of warranty Caddystar will bear the cost 9 CLEANING YOUR MOTORISED BUGGY SEE MAINTENANCE SCHEDULE For years of good operation your buggy requires care and attention Keep your ...

Page 8: ...should clean your axle and regrease fortnightly To refit the rear wheels you will need to align the wheel s four sided slot to its equivalent on the buggy to ensure the wheels are properly engaged Ensure that the wheels are put on the correct side L and R 11 CLUTCHES SEE MAINTENANCE SCHEDULE The rear wheel clutches located in the wheel need to be checked to confirm they function correctly Try and ...

Page 9: ...uring use you find that the buggy veers to the right or left please follow the instructions below to correct this problem 1 If the buggy veers to the left face the front wheel of the buggy and use the Allen key provided to screw the right bolt clockwise or the left bolt anti clockwise 2 If the buggy veers to the right face the front wheel of the buggy and use the Allen key provided to screw the le...

Page 10: ... adjustments and services are carried out If in doubt please contact a Caddystar service centre 1300 644 523 Any work performed on your buggy should be recorded on your service record see page 6 regardless of the work Caddystar XT Monthly 6 Monthly Yearly 3 Yearly Wipe down the buggy with a warm cloth after each use BO Lubricate rear wheel stub axles BO Check tighten nuts bolts BO SC ...

Page 11: ...ivots BO SC Check alignment of buggy ensure that it runs straight BO SC Replace fused battery leads BO SC Replace speed controller On Off switch assembly BO SC Replace rear and front wheels BO Replace upper lower bag straps BO ...

Page 12: ... provided with your maintenance service and instruction manual As part of Caddystar s Preventative Maintenance Program if the six monthly services are carried out by an authorised service centre you will be charged for that service Each yearly service should also include the six monthly service It is important for your warranty and the life of your buggy that the service record be observed and mai...

Page 13: ...gnature 2 year inspection Date Invoice Serviced by Signature 2 year inspection Date Invoice Serviced by Signature 3 year inspection Date Invoice Serviced by Signature 3 year inspection Date Invoice Serviced by Signature 4 year inspection Date Invoice Serviced by Signature 4 year inspection Date Invoice Serviced by Signature 5 year inspection Date Invoice Serviced by Signature ...

Page 14: ...s designed to take either the standard SLA 21 28 amp hr battery Plug the battery charger into a powerpoint and attach the battery lead to the charger Always recharge the battery as soon as possible after use no matter how short the period of use Your battery will charge best lying flat in a warm and air flowing location During play minimise the drain on the battery by avoiding taking your buggy in...

Page 15: ...wer on The battery is a sealed battery If you are intending to take your buggy and battery on air travel we advise that you make contact with your airline prior to travel Be very careful not to drop your battery The battery casing is easily cracked and the battery s subsequent life will be severely compromised 2 1 LED LIGHT INDICATOR CHARGER ...

Page 16: ...charger will power off automatically after being on float charge for three hours 3 FITTING THE BATTERY Once charged the battery can be fitted to the buggy The battery comes with a battery cover carry handle and battery leads 1 Place your battery in the tray with the leads facing to the front of the buggy 2 Ensure the white dots on fused battery lead connection are aligned with the battery tray 3 T...

Page 17: ...LEAD FUSE Your battery has a 30 amp fuse connected to the battery lead The 30 amp fuse helps protect the buggy s control board against a power surge An extra fuse is supplied with your buggy In the unlikelihood of your buggy stopping the reason could be the fuse has blown Check and replace if necessary The replacement of the fuse will allow you to continue using your buggy If the fuse blows contac...

Page 18: ... on the hub you will find L and R The left and right side is determined from behind the buggy To attach the wheels place the left wheel on the left axle Push the release button across pictured over page and push the wheel on as far as it can You will notice you need to match up the female slots of the wheel and the male of the axle When placed in position simply release the button You will notice ...

Page 19: ...osition it will not move 7 FREE WHEELING The Caddystar XT buggy uses a freewheeling gear system This means that drive will only occur when the speed control is turned on If for some reason your buggy stops operating during your golf round your buggy can free wheel by pushing the buggy forward ...

Page 20: ...he steps below This means when you go to play golf you will be somewhat familiar with this task 1 Push top bag support up so that it is out of the way 2 Push the silver locking button and simultaneously push the buggy frame forward until it is released free from the silver lock 3 Continue pushing the frame forward toward the front wheel 4 Fold down until it is resting snugly within the groove of t...

Page 21: ...21 6 Pull the plastic lever to allow the frame to click into place The folded buggy should now be locked into position 1 2 3 4 ...

Page 22: ...22 5 6 9 FITTING YOUR GOLF BAG 1 Expand the straps to be long enough to fit around the golf bag ...

Page 23: ...the buggy and increase the speed to meet your requirements The grey button in the centre of the handle is used to increase and decrease speed and stop and start the buggy Simply pressing the button will either start or stop the buggy and simply turning the grey button clockwise will increase the speed and anti clockwise to lower the speed 11 2 TOP BOX LED LIGHTS There are two lights LED s on the s...

Page 24: ...TLY ASKED QUESTIONS AND ANSWERS Question Is it important to register my purchase for warranty purposes Answer You must register your purchase as soon as possible You can register on line www caddy star com The serial number for your buggy is located underneath the top handle or underneath the battery tray Question How often should my battery be charged ...

Page 25: ...wer No fully discharging the battery will damage it and the charger will not be able to recharge the battery Question Where can I take my buggy to be serviced Answer There are more than 130 service centres across Australia please check out our website www caddy star com for an up to date listing 13 FURTHER INFORMATION In Melbourne you can bring your buggy to our main service centre at head office ...

Page 26: ...ncing the mechanical and electronic features of its range of buggies Should you have any feedback or suggestion which would further enhance the performance of our buggies we would welcome your correspondence If you have any concerns relating to the use of your motorised golf buggy do not hesitate to email us at info caddy star com Enjoy your buggy experience Happy Golfing ...

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