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MPS6100 MAINTENANCE MANUAL

ORIGINAL INSTRUCTIONS

Page 1

CAUTION:

To ensure the safety of the service technician this manual and the operator manual must be
read and understood before proceeding.

This document has been produced by:

Plexpack Corporation

1160 Birchmount Road, Unit 2.

Toronto, Ontario

M1P 2B8

Canada



The directives in this document are in accordance with the design and construction of
the unit at the time it was released by the Plexpack production facility.

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Summary of Contents for MPS6100

Page 1: ...5 Fax 416 298 4328 Email info plexpack com Website www plexpack com MPS6100 Non Validatable Series Continuous Band Heat Sealer Product Documentation Model Number ______________________________________...

Page 2: ...NAL Page ii CONTENTS Safety Information iii Operator Manual vii Maintenance Manual ix Spare Parts List xi Appendix A MPS6100 M Electrical Schematic Appendix B MPS6100 Assemblies Appendix C MPS6100 220...

Page 3: ...uires a minimum of two people to move or lift There is a risk of personal injury if attempted to lift or move the machine alone Caution Pinch Hazard Be extremely careful when inserting bags into the i...

Page 4: ...rator continues using the machine Danger Hot Surfaces Hot surfaces are present behind guards Temperatures can exceed 150 C during normal operation do not touch Severe burns will result Danger Rotating...

Page 5: ...ay occur Prohibited Surfaces near this label can reach temperatures sufficient to burn skin when machine is in operation or cooling down Do not touch personal injury may occur Mandatory Supporting doc...

Page 6: ...MPS6100 ORIGINAL Page vi ISO SAFETY SYMBOLS LOCATION...

Page 7: ...MPS6100 OPERATION MANUAL ORIGINAL Page x MPS6100 OPERATION MANUAL...

Page 8: ...Uncrating the MPS6100 Series 2 2 Assembling the MPS6100 series 3 0 HMI Features 4 0 Operation 4 1 Getting Started 4 2 Adjusting the Head Orientation 4 3 Adjusting the Head Height 4 4 Loading and Savi...

Page 9: ...or this manual must be read and understood before proceeding This document has been produced by Plexpack Corporation 1160 Birchmount Road Unit 2 Toronto Ontario M1P 2B8 Canada The directives in this d...

Page 10: ...ealer can be set for either horizontal or vertical use Height can be adjusted for each configuration Seals are created using economical etched Teflon coated fiberglass bands and standard in feed is ri...

Page 11: ...MPS6100 OPERATION MANUAL ORIGINAL INSTRUCTIONS Page 3 1 3 MACHINE PARTS DIAGRAM Stand Control Box In feed Rail Sealer Motor Sealing Section FIGURE 1...

Page 12: ...ION MANUAL ORIGINAL INSTRUCTIONS Page 4 1 4 CONTROL BOX FEATURES HMI Screen Accessory Receptacle FIGURE 2 2 FIGURE 2 1 Emergency Stop Power On Button Audible Alarm Accessory Receptacle Back Panel Mach...

Page 13: ...ler Encoder Port Sealer Motor Port Conveyer Motor Port Height Adjustment Leveling Adjustment Stand Base Stand Stem FIGURE 3 Mounting screws On Bottom Conveyer Encoder Port Air Supply Port X2X Power Co...

Page 14: ...amage during shipping the MPS6100 machines are securely packed in three separate sections that need to be assembled The three sections are the sealing head consisting of the head and rails the stand s...

Page 15: ...o so remove the four supplied screws that are attached in the top section of the stand 2 Once the screws are removed place the stem of the stand into the base section as shown in Figure 3 3 Replace th...

Page 16: ...curate and consistent sealing as well as constant monitoring of the sealer for increased sealer longevity Figure 6 below shows the home screen the HMI displays once machine start up has completed The...

Page 17: ...e manual for password Only authorized technicians should log on as Technician 2 DATE TIME the current date and time This is also part of the top banner shown on all menus See maintenance manual for pr...

Page 18: ...status When no alarm is on this icon will be blacked out If there is an alarm activated the icon will turn yellow Press the Alarm icon to view the activated alarm 9 HOME takes the user to the home scr...

Page 19: ...e must be a maximum of 4 5 meters in length e Individual wire must be a minimum of 0 75 mm 1 16x10 3 in2 2 The black push button located on the front panel is used to power the machine on The e stop w...

Page 20: ...ler was last powered off 2 load a different recipe or 3 create a new recipe Note that the last option is only available to users logged in as Technician The grayed out text in the middle of the screen...

Page 21: ...y Refer to Figure 5 5 On the sealing section remove the lower support pin Refer to Figure 5 on the side of control box and move to the upper corner closer to the front of the box and tighten down secu...

Page 22: ...rations customized for certain product bags Using recipes allows quick and easy machine setup without the hassle of adjusting sealing temperature speed or pressure every startup Pressing LOAD on the s...

Page 23: ...PRESSURE To adjust the sealing and cooling bar pressure the in feed rail must be lowered Due to the fact that this exposes the operator to moving components it is recommended that a qualified service...

Page 24: ...ide for the closest position of the product inside the bag to the sealing section The bridge has a slot showing the maximum height of the top of the bag capable of being fed through the machine See Fi...

Page 25: ...machine for any other operation other than bag sealing is strictly prohibited Failure to comply with these terms will result in damage to the machine possible injury to the operator and will void the...

Page 26: ...n damage to the machine and a void warranty 6 0 RECYCLING OF MACHINE The Waste Electrical and Electronic Equipment WEEE Directive is a European law which came into effect in the UK on July 1st 2007 It...

Page 27: ...MPS6100 MAINTENANCE MANUAL ORIGINAL Page xii MPS6100 MAINTENANCE MANUAL...

Page 28: ...energizing and Lockout Procedure 3 2 Heating Bar Cooling Time 3 3 Opening the Control Box 3 4 Lowering the In Feed Rails 3 5 Raising the In Feed Rails 3 6 Adjusting the Sealing and Cooling Bar Pressur...

Page 29: ...erator manual must be read and understood before proceeding This document has been produced by Plexpack Corporation 1160 Birchmount Road Unit 2 Toronto Ontario M1P 2B8 Canada The directives in this do...

Page 30: ...PARAMETERS Pressing Setup Par on the right margin opens the parameter setup screen shown in Figure 2 The speed and temperature set values are the values the operating set points the user wants the se...

Page 31: ...ealing parameters parameter units and machine option settings If an embosser or VGF has been purchased with the machine see their respective manuals for operation and setup procedure If the Machine Se...

Page 32: ...on alarm activates For example if the actual value of heating zone 1 is 10 degrees below the set value and the deviation value is 5 degrees the deviation alarm will be activated The cool down value is...

Page 33: ...this screen recipes can be loaded saved and created File management of all saved recipes can also be done from this screen To load a recipe simply click on a file name listed The file list can be nav...

Page 34: ...st now be inputted into the recipe configurator Press the desired parameter icon to view their respective setup screen See section 1 3 for setup procedure of speed and temperature parameters and the a...

Page 35: ...2 DIAGNOSTICS Pressing the Diagnostics icon brings up Figure 10 on the HMI This shows the current status of the SDM system software and hardware of the PLC and its components Most of this information...

Page 36: ...st be COMPLETELY REMOVED and in the possession of the service technician at all times 3 2 HEATING BAR COOLING TIME The heating bars of the MPS6100 operate between 120 C and 200 C 250 400 F which can c...

Page 37: ...rocedures This procedure must always be followed in order to reduce the risk of injury to the service technician 1 Once the machine has been locked out in a de energized state it is now safe to loosen...

Page 38: ...lowered while the machine is in a de energized locked out state follow procedure 3 1 1 Once the machine has been locked out in a de energized state it is now safe to loosen off the four thumb screws s...

Page 39: ...components and can cause injury if not careful CAUTION Rotating and moving components are exposed Use extreme caution to avoid entanglement causing personal injury Do not attempt if loose clothing je...

Page 40: ...1 The machine must first be locked out follow procedure 3 1 2 There is exposure to hot surfaces if the machine is not cooled down properly please follow procedure 3 2 3 The rail must be lowered follo...

Page 41: ...d be aware of section 3 2 which states the cooling times of the sealing bars before continuing CAUTION The sealing bars are extremely hot when machine is running be sure to allow bars to cool to avoid...

Page 42: ...nds between the heating and cooling bars This is accomplished by gently pulling up on the pressure plates shown in Figure 5 then sliding the Teflon band between the front and the rear sealing cooling...

Page 43: ...ust remove these units first Please refer to the appropriate Addendum to this manual for instructions on how to remove these units properly 3 The entire in feed rail must be removed from the head sect...

Page 44: ...ite side There are four screws for each bridge that need to be removed 7 With a Phillips screwdriver remove all the protective covers 8 Loosen but do not remove the tension pulley located in the bag e...

Page 45: ...hten the in feed pulleys 4 Attach the two bridges that join the rails together by tightening the Phillips screws located on the bottom of the rails 5 Next as one person is supporting the rails in the...

Page 46: ...ed rail has been securely re attached it is now safe to reinstall the optional printer embosser and or trimmer if equipped 5 0 PREVENTATIVE MAINTENANCE Routine cleaning lubrication and care will impro...

Page 47: ...cal and mechanical components contained within Gently spraying compressed air is another means of eliminating dirt from the machine s interior CAUTION All spills located on the floor directly in the o...

Page 48: ...rface and internal areas of the machine once the materials have been removed 5 4 GREASING IN FEED BELTS AND GEAR BOX The MPS7000 comes from the factory containing specific lubricants on two separate p...

Page 49: ...Grade 2 Lubricating grease CONVEYING BELTS Food Grade Non Toxic Clear Grease Broad operating temperature with a high dropping point Lubrication of the product conveying belts should be done once a wee...

Page 50: ...expack Technical Support Group 2 3 E stop on 2 3 1 Disengage E stop Operators Manual Section 3 0 3 Motor is running but the bags are not feeding through the machine 3 1 Loose product conveying belt 3...

Page 51: ...tact Plexpack Support for help X20AT2402 not found Thermocouple module not found a Ensure thermocouple module is installed and not damaged b Contact Plexpack Support for help X20DO2633 in slot 7 not f...

Page 52: ...elow lower limit Zone 2 back bar below lower temp lower limit a Allow sealer to heat up zone 2 back bar to set value X20AT6402 T C channel3 above upper limit Zone 2 back bar below above temp upper lim...

Page 53: ...5 2 1P1268 HEATER CARTRIDGE 220V 260W 1 4 X5 2Q0331M HEATER BAR 1 8 SEAL 5 0 0 2Q0135M HEATER BAR 1 4 SEAL 5 0 0 2Q0003 HEATER BAR 3 8 SEAL 5 0 0 2Q0333M HEATER BAR 1 2 SEAL 5 0 0 1P0023 THERMOCOUPLE...

Page 54: ...MBOSSER PRINTER CLUTCH 110V 0 1P1441 EMBOSSER PRINTER CLUTCH 240V 0 1P0150 EMBOSSER POWER CORD NORTH AMERICA ONLY 0 1P0037 EMBOSSER PRINTER MICRO SWITCH COVER 0 EMBOSSER TYPE STD USE TYPE A AS PART NU...

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Page 59: ...S OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES X X 015 X 015 X X 015 X XX 010 XXX 005 ANGLES 5 DEBURR BREAK SHARP EDGES TITLE PLEXPACK www plexpack com MPS6000 VER HOR SEALER W STAND DATE B...

Page 60: ...E BY CHECKED DESIGNED ENGINEER MODEL MATERIAL MAT L P N FINISH DWG SIZE B SHEET 2 OF 3 SCALE PART NUMBER REV LENGTH MPS6100 007 THIRD ANGLE PROJECTION MPS6000 STAINLESS STEEL ALUMINUM 180 GRIT ANODIZE...

Page 61: ...STYLE A VERTICAL R L STYLE B VERTICAL L R STYLE C HORIZONTAL R L STYLE D HORIZONAL L R W H D W D H...

Page 62: ...DMENT 1Q1045 10 2 TIMING PULLEY 1Q1050 11 2 SEALER SUPPORT PLATE 1Q1051 12 4 SPACER 1Q1052 13 4 SLIDING SPACER 1Q1053 14 2 TIMING PULLEY 14L050 2Q0026M 15 1 INFEED CONVEYOR ADJ WHEEL M009134 16 4 FLAN...

Page 63: ...K SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 1QA453M 07 05 2015 002 STAND KIT MPS6000 MPS6000 1QA453M www plexpack com DESIGN R MATERIAL MAT L P N BY THIR...

Page 64: ...BLOCK 1Q2205 12 1 TENSION HOUSING 1Q2206 13 1 TENSION PULLEY MOUNTING PLATE 4Q0018M 14 2 TEFLON BELT PULLEY ASSEMBLY 4QS018 15 1 1 2 2 3 3 4 4 A A B B UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INC...

Page 65: ...XXX 005 ANGLES 5 DEBURR BREAK SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 1QA640M 10 04 2015 001 TENSIONER ASSEMBLY MPS6100 M www plexpack com DESIGN R MA...

Page 66: ...2 EXTENDED BEARING PLATE 2Q0356M 15 1 MOTOR MOUNTING PLATE R L L R 4Q0028M 16 1 GEARMOTOR ASSEMBLY MPS SEALER DC 4QS021 17 2 TEFLON BELT DRIVE PULLEY ASS Y 4QS113M 18 1 1 2 2 3 3 4 4 A A B B UNLESS O...

Page 67: ...NGLES 5 DEBURR BREAK SHARP EDGES TITLE PLEXPACK WWW PLEXPACK COM DRIVE KIT MPS DATE BY CHECKED DESIGNED ENGINEER MODEL MATERIAL MAT L P N FINISH DWG SIZE B SHEET 2 OF 3 SCALE PART NUMBER REV LENGTH 1Q...

Page 68: ...14L050 2Q0026M 14 2 EXTENDED BEARING PLATE 2Q0356M 15 1 MOTOR MOUNTING PLATE R L L R 4Q0028M 16 1 GEARMOTOR ASSEMBLY MPS SEALER DC 4QS021 17 2 TEFLON BELT DRIVE PULLEY ASS Y 4QS113M 18 1 1 2 2 3 3 4...

Page 69: ...G BLOCK 1Q1583 19 1 BAG GUIDE BACK 1Q2189 20 1 HEATING COOLING BAR MTG PLT BACK 1Q2190 21 1 BASE MOUNTING PLATE 1Q2191 22 1 BAG GUIDE FRONT 1Q2225 23 2 COOLING BAR MTG PLATE FRONT 1Q2235 24 1 ROLLER A...

Page 70: ...XXX 005 ANGLES 5 DEBURR BREAK SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 1QA642M 29 06 2015 001 SEALING SECTION KIT MPS6000 MPS6000 www plexpack com DESIG...

Page 71: ...18 1 INFEED RAIL FRONT 1Q2211 19 1 BAG ENTRY GUIDE BACK 2Q0066M 20 1 BAG ENTRY GUIDE FRONT 2Q0067M 21 2 EXIT GAURD 2Q0078M 22 6 GUIDE BLOCK 2Q0079 23 2 DISCHARGE BELT GUIDE PULLEY ASSY 4QS002M 24 4 T...

Page 72: ...0 X XXX 005 ANGLES 5 DEBURR BREAK SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 1QA652M 08 05 2014 00 INFEED RAIL ASSEMBLY MPS6000 www plexpack com DESIGN R...

Page 73: ...YOR DC DRIVE 1QS814 23 1 SPEED CONTROLLER DC KBWS 22D PEB0087 23 1 1 FUSE 5A 250V PEF0009 23 2 1 OPTION KIT MPS AUDIBLE ALARM 1QS816 24 1 BUZZER 24VDC 80DB 2 4KHZ 1P0517 24 1 1 OPTION KIT MPS PRESSURE...

Page 74: ...015 X XX 010 X XXX 005 ANGLES 5 DEBURR BREAK SHARP EDGES FINISH DATE SHEET REV TITLE MODEL SCALE DRAFTER CHECKER PART NUMBER PLEXPACK 1QA800 30 06 2015 000 CONTROL BOX KIT MPS6000 MPS6000 www plexpack...

Page 75: ...BLOCK 1Q1583 18 1 BAG GUIDE BACK 1Q2189 19 1 HEATING COOLING BAR MTG PLT BACK 1Q2190 20 1 BASE MOUNTING PLATE 1Q2191 21 1 BAG GUIDE FRONT 1Q2225 22 2 COOLING BAR MTG PLATE FRONT 1Q2235 23 1 ROLLER AS...

Page 76: ...R BREAK SHARP EDGES TITLE PLEXPACK www plexpack com SEALING SECTION KIT MPS6000 220V DATE BY CHECKED DESIGNED ENGINEER MODEL MATERIAL MAT L P N FINISH DWG SIZE B SHEET 2 OF 2 SCALE PART NUMBER REV LEN...

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