Pioneer XY-122 Installation Manual Download Page 75

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5 Drive unit replacement

___________________________________________________________________________________________________________

Additional information (XY-215S)

For the connection information, please refer to following circuit diagram.

Location of terminals

(

Left

drive unit)

Location of terminals

(

Right

drive unit)

http://pioneerproaudio.com/

Page 75 / 92

Summary of Contents for XY-122

Page 1: ... way ｌoudspeaker XY 3B Three way bi amp loudspeaker XY 115S 15 inch bass reflex subwoofer XY 118S 18 inch bass reflex subwoofer XY 215S Dual 15 inch quasi bandpass subwoofer Version 5 1 June 2018 XY 218S Dual 18 inch bass reflex subwoofer 2018 Pioneer DJ Corporation XY 218HS Dual 18 inch horn loaded subwoofer All rights reserved Loudspeaker XY Series Installation manual ...

Page 2: ...0 3 2 4 Dual Enclosure Flying Plate Set Dual Variable P 35 3 2 5 Suspension of enclosure using the eye bolt P 45 3 2 6 Wall Mount Bracket P 48 3 2 7 Caster P 49 3 2 8 Wheel Board P 50 4 System Configuration 4 1 Connections P 51 5 Drive unit replacement 5 1 Two way loudspeaker P 55 5 1 1 XY 81 101 P 56 5 1 2 XY 122 152 P 60 5 1 3 XY 2 P 63 5 2 Three way loudspeaker 5 2 1 XY 3B P 66 5 3 Subwoofer 5 ...

Page 3: ... may become unstable and tip over or fall leading to injury Make sure to secure each device in place using the pole mount ratchet straps or other hardware to prevent them from tipping over or falling when stacking devices together Pioneer DJ shall accept no liability for damage or injury caused by accidents resulting from Pioneer products tipping over or falling due to them being insufficiently se...

Page 4: ...ember states of the EU in Switzerland and Norway may return their used electronic products free of charge to designated collection facilities or to a retailer if you purchase a similar new one For countries not mentioned above please contact your local authorities for the correct method of disposal By doing so you will ensure that your disposed product undergoes the necessary treatment recovery an...

Page 5: ...mounting hardware designed for the product or commercially available mounting hardware Make sure to attach a wire for preventing falling parts and equipment of adequate strength using screw holes not used by mounting hardware The XY 2 yoke is equipped with hole for mounting on the ceiling or walls This mounting hole and included special bolt can be used to mount the XY 2 to the bottom of the XY 3B...

Page 6: ... section in this manual and the instruction manual for the mounting hardware thoroughly before proceeding Be careful not to place any devices or other equipment on top of the system as such devices could fall causing severe injury Make sure to use mounting hardware of sufficient strength to secure the speaker in place The speaker could fall causing accidents if not properly secured A pole mount ca...

Page 7: ...aker systems are capable of producing damage inducing sound pressure levels and hence care should be taken when setting your system up particularly when it comes to loudspeaker placement within a venue Damage to the ear can result from levels above 90 dB under prolonged exposure The XY 81 XY 101 XY 122 and XY 152 can be mounted on a loudspeaker stand using the equipped polemount adapter for a stan...

Page 8: ... carefully follow the installation instructions Check to make sure that any commercially available mounting hardware used is enough to support the weight of the speaker system The overhead suspension of loudspeakers is a very serious issue with potentially lethal consequences should anything go wrong When utilising any suspension method a secondary safety feature must be used For any suspension me...

Page 9: ...m Effective length mm Safe working load limits kN kg XY 81 XY 101 XY 122 XY 152 XY 3B M8 25 0 785 80 0 M10 30 1 47 150 0 1 25 1 5 10 15 10 15 Table 2 1 Full range loudspeaker XY 81 XY 101 XY 122 XY 152 XY 2 XY 3B Wall Mount Bracket 4 M6 threaded points 4 M6 threaded points 4 M8 threaded points 4 M8 threaded points Suspension 9 x M8 threaded points 2 15 x M8 threaded points 2 14 x M10 threaded poin...

Page 10: ...ed with XY 81 W XY 101 W 1 piece of white seal is shipped with XY 101 W XY 122 W 1 piece of white seal is shipped with XY 122 W XY 152 W 1 piece of white seal is shipped with XY 152 W XY 115S W 1 piece of white seal is shipped with XY 115S W XY 118S W 1 piece of white seal is shipped with XY 118S W XY 215S W 2 pieces of white seals are shipped with XY 215S W NOTE White plastic seals to cover the b...

Page 11: ... Horizontal Flying Cradle XY 2 to attach the XY 2 to the XY 3B safety WARNING When attaching the XY 2 to the XY 3B do not attach it to anywhere other than the bottom of the XY 3B Do not use the bolt other than special bolt included with XY 2 for mounting to the XY 3B Part list Item Part Name Qty Service Part No Note 1 M10 Special bolt 1 M10 x 41mm P 1 5 6mm hex socket head shoulder bolt 2 Spring W...

Page 12: ...on regarding safety factors for suspended systems of this type Small parts such as flat washer spring washer and nut out of the reach of children and infants If accidentally swallowed contact a doctor immediately When you use any commercially available eyebolts please use the eyebolts meeting the following size and specification NOTE only for XY 3B The nuts of the threaded fixing points on XY 3B a...

Page 13: ...ection together with the main hoisting accessory connection An appropriate length of wire or chain should be used as second safety feature It is generally recommended that the fall prevention wire be 100 mm longer than the main suspension wire chain tool 2 Carefully remove the screws using a screwdriver and ensure the cabinet coating is not peeled off After installation you must confirm that the s...

Page 14: ...h top and bottom of the enclosure 4 bolts from XY 81 101 122 and 6 bolts from XY 152 are needed to be removed from each enclosure Gently remove the grille from the front of the enclosure Fig 3 1 2 A Using a hex key remove the bolts holding the HF waveguide in place Fig 3 1 2 B 4 bolts from XY 81 101 and 8 bolts from XY 122 152 are needed to be removed from each enclosure After rotating the wavegui...

Page 15: ...gently placing it in place over the front of the loudspeaker Reinstate the bolts to secure it in place Lift the waveguide up and rotate it 90 degrees to change the dispersion orientation depending on the orientation of the enclosure When the HF waveguide is rotated back to the original orientation ensure it is rotated in the reverse direction when it was first rotated Fig 3 1 2 C Fig 3 1 2 C http ...

Page 16: ...d bottom of the enclosure 4 bolts from XY 81 101 122 and 6 bolts from XY 152 are needed to be removed from the each enclosure Gently remove the grille from the front of the enclosure Fig 3 1 3 A Unscrew the screw on the rear side of the Logo badge and remove the Flat washer and the Spacer Fig 3 1 3 B Relocate the Logo badge to the desired position on the grille The Logo badge can be rotated 90 deg...

Page 17: ...ther locations than the specified ones the speaker could be damaged Ensure the Logo badge is attached to the specified area DO NOT ATTACH THE LOGO BADGE DO NOT ATTACH THE LOGO BADGE Fig 3 1 3 F For vertical installation XY 81 Top Bottom DO NOT ATTACH THE LOGO BADGE DO NOT ATTACH THE LOGO BADGE DO NOT ATTACH THE LOGO BADGE 2 holes 5 holes A plate to support the grille Factory default GRAY AREA DO N...

Page 18: ...HE LOGO BADGE DO NOT ATTACH THE LOGO BADGE Top Bottom DO NOT ATTACH THE LOGO BADGE 8 holes 8 holes DO NOT ATTACH THE LOGO BADGE 9 holes 5 holes A plate supporting the grille A plate supporting the grille DO NOT ATTACH THE LOGO BADGE GRAY AREA DO NOT ATTACH THE LOGO BADGE Any part of the LOGO BADGE should not protrude to the gray area http pioneerproaudio com Page 18 92 2018 Pioneer DJ CORPORATION ...

Page 19: ...T ATTACH THE LOGO BADGE 1 hole A plate supporting the grille DO NOT ATTACH THE LOGO BADGE Fig 3 1 3 I For horizontal installation XY 101 GRAY AREA Fig 3 1 3 H For vertical installation XY 101 DO NOT ATTACH THE LOGO BADGE DO NOT ATTACH THE LOGO BADGE DO NOT ATTACH THE LOGO BADGE Any part of the LOGO BADGE should not protrude to the gray area DO NOT ATTACH THE LOGO BADGE Any part of the LOGO BADGE s...

Page 20: ...own in the table below Be careful not to insert your fingers between the steel arms when you adjust the angle of them Securely fix the knob lever of the Vertical Flying Cradle except during the installation work Vertical Flying Cradle is not supposed to be used in the following situations which may cause an injury or accident For all the models the following situations are quite dangerous To the c...

Page 21: ... 4 Flat washer 3 06D009 M8 Item Part Name Qty Service Part No Note 1 Vertical Flying Cradle 1 Outer Yoke 1 Inner Yoke 1 Neoprene Washer 2 05B011 φ60mm x 2mm Flat Washer 2 06D014 M10 Spring Washer 2 06D015 M10 Lever 2 05A103 M10 2 M10 socket head bolt 3 06G052 M10 x 70mm P 1 5 8mm hex socket head 3 Spring Washer 3 06D015 M10 4 Flat washer 3 06D014 M10 Required tools Screwdriver 5mm hex key Required...

Page 22: ...e enclosure Tighten the bolts over 15N m torque Fig 3 2 1 B Using the supplied two bolts B align the mounting holes in the inner yoke of the Vertical Flying Cradle A with the mounting points on the top of the enclosure The installation method depends on the model you use Please follow the steps below for further details when installing such a model Fig 3 2 1 C XY 81 Using the supplied two M8 count...

Page 23: ... wire as a secondary safety feature Fig 3 2 1 F XY 101 122 152 Using the two socket head bolts B align the mounting holes in the inner yoke of the Vertical Flying Cradle A with the mounting points on the top of the enclosure Fig 3 2 1 C WARNING The Vertical Flying Cradles should be installed to the XY 122 152 enclosure in a specific orientation Please see Fig 3 2 1 D to install the Vertical Flying...

Page 24: ...e please select a different hole on the outer yoke to enlarge the distance Speaker models compatible with respective Horizontal Flying Cradles are shown in the table below Note The dispersion orientation when placing the XY 81 101 122 152 enclosure horizontally will be changed from the orientation when placing it vertically Rotate the horn inside of the enclosure to reverse the dispersion orientat...

Page 25: ...eiling Excluding installation loosing the side levers handles bolts Part list CP XY12HC1 CP XY15HC1 Item Part Name Qty Service Part No Note 1 Horizontal Flying Cradle 1 Main Yoke 1 Mounting Plate 2 Neoprene Washer 2 05B010 40mm x 2mm Flat Washer 2 06D014 M10 Spring Washer 2 06D015 M10 Lever 2 05A103 M10 2 M10 socket head bolt 5 06G053 M10 x 40mm P 1 5 8mm hex socket head 3 Spring Washer 5 06D015 M...

Page 26: ...1 Main Yoke 1 2 Yoke mount 2 3 Flat Washer 2 06D014 M10 4 Spring Washer 2 06D015 M10 5 M10 socket head bolt 2 M10 x 40mm P 1 5 8mm hex socket head 6 M10 Special bolt 1 M10 x 41mm P 1 5 6mm hex socket head shoulder bolt 7 Spring Washer 1 M12 8 Flat washer 1 M12 Part list CP XY12HC1 CP XY15HC1 Item Part Name Qty Service Part No Note 1 Horizontal Flying Cradle 1 Main Yoke 1 Mounting Plate 2 Neoprene ...

Page 27: ... hex socket head bolts B align the mounting holes in the end mounts of the plate of the Horizontal Flying Cradle A with the mounting points on the top and the bottom of the enclosure WARNING The mounting plate of Horizontal Flying Cradle should be installed to the XY 152 enclosure in a specific orientation Please see Fig 3 2 2 D to install the Horizontal Flying Cradle in the correct orientation En...

Page 28: ...t loosen the XY 2 side hexagon socket head cap bolts For preventing to occur the noise from secondary safety wires wire length should be as short as possible Ex Not using lower holes on back of XY 2 Surplus wire length 10cm WARNING When attaching the XY 2 to the XY 3B do not attach it to anywhere other than the bottom of the XY 3B Do not suspend anything other than an XY 2 to the bottom of the XY ...

Page 29: ... ensure a commercially available eyebolt to the mounting point on the bottom of the XY 3B rear securely fix the eye bolt on the XY 3B and the hole on the back of XY 2 using secondary safety wire Fig 3 2 2 J Hole for secondary safety feature Commercialy available eye bolt Safety wire Fig 3 2 2 J http pioneerproaudio com Page 29 92 2018 Pioneer DJ CORPORATION ...

Page 30: ...er from the ceiling is shown in the table below Table 3 2 3 A Models compatible with each Variable Angle Bracket and the range of inclined angle Note Variable Angle Bracket can be used together with Dual Enclosure Flying Plate Set NOTE XY 122 is shown in the illustration Front Back To the ceiling Front Back 3pcs 2pcs Wide Narrow NOTE A serial label is stuck on the front of the angle bracket The mo...

Page 31: ... with the cradle never loosen any of its accessory installation screws since the speaker could fall or other accidents could occur Attach two or more wires to a rigging point different from those for installing the cradle to prevent swaying Variable Angle Bracket is not supposed to be used in the following situations which may cause an injury or accident Fig 3 2 3 A Plus degree Suspending from the...

Page 32: ... head bolt 9 06B522 M10 x 20mm P 1 5 8mm hex socket head Included spare 5 5 Spring washer 9 06D015 M10 Included spare 5 6 Flat washer 9 06D014 M10 Included spare 5 Item Part Name Qty Service Part No Note 1 Variable Angle Bracket 1 2 Hook clamp 1 3 M10 socket head bolt 2 06G052 M10 x 70mm P 1 5 8mm hex socket head Included spare 1 4 M10 hex head bolt 3 06C007 M10 x 40mm P 1 5 16mm hex head Included...

Page 33: ...he top of the enclosure WARNING Please look carefully at the illustration below before installing the Variable Angle Bracket to the enclosure and place the Variable Angle Bracket in the right position to align its front and the top front of the enclosure Ensure that both the Spring washers E and Flat washers F are used the Flat washer F should be in contact with the bracket Tighten the bolts at 15...

Page 34: ...se the mounting point on the rear or underside as a pull back Note When hanging the XY 3 using the CP XY3DF1 the XY 2 can be attached to the bottom of the XY 3B WARNING Attach two or more wire to a rigging point different from those for installing the CP XY3DF1 to prevent swaying Fig 3 2 3 H When attaching the XY 2 to the XY 3B do not attach it to anywhere other than the bottom of the XY 3B Make s...

Page 35: ...nents other than the specified speaker Be sure to use the supplied accessory screws Flat washer and spring washer out of the reach of children and infants If acidentally swallowed contact a doctor immediately After mounting the speaker with the cradle never loosen any of its accessory installation screws since the speaker could fall or other accidents could occur Attach a wire to a rigging point d...

Page 36: ...ools Screwdriver 8mm hex key 16mm hex spanner Required tools 8mm hex key Item Part Name Qty Service Part No Note 1 Dual Enclosure Flying Plate 1 2 Rear Plate Top 1 10B917L 3 Rear Plate Bottom 1 10B917S 4 M10 socket head bolt 9 06B522 M10 x 20mm P 1 5 8mm hex socket head Included spare 1 5 Spring washer 9 06D015 M10 Included spare 1 6 Flat washer 9 06D014 M10 Included spare 1 Item Part Name Qty Ser...

Page 37: ...e top of the XY 122 152 enclosures to suspend it with wire as a secondary safety feature Fig 3 2 4 E Once the desired angles of the two XY 122 152 are set fully tighten all the M10 socket head bolts B on both the top and the bottom of the enclosure to lock the position in place The three M10 holes on the top of the Dual enclosure flying plate can be used to install the speaker to the ceiling as sh...

Page 38: ...ith wire as a secondary safety feature Fig 3 2 4 H Using the supplied M10 socket head bolts B align the mounting holes on the Dual enclosure flying plate A with the mounting points of the top of the enclosure Ensure that both the Spring washer C and Flat washer D are used in between the Dual enclosure flying plate A and the M10 socket head bolt B Tighten the bolts at 15N m torque Fig 3 2 4 I WARNI...

Page 39: ...nclosures Ensure that both the Spring washer C and Flat washer D are used in between the rear plates E F and the M10 socket head bolt B Tighten the bolts at 15N m torque Fig 3 2 4 J WARNING When assembling cluster using the CP XY3DF1 back of the enclosures must be fixed using a set of two rear plates 16 holes on the top plate can be used to install the speaker to the ceiling Fig 3 2 4 K To the cei...

Page 40: ... Fig 3 2 4 M For preventing to occur the noise from secondary safety wires wire length should be as short as possible Combination of Dual Enclosure Flying Plate Set and Variable Angle Bracket When using the Variable Angle Bracket together with Dual Enclosure Flying Plate the 2 enclosures of XY 122 152 stably suspended from the ceiling can be inclined forward and backward The angle between the 2 en...

Page 41: ...aker with the cradle never loosen any of its accessory installation screws since the speaker could fall or other accidents could occur Do not attempt to use this product with components other than the specified speaker Be sure to use the supplied accessory screws Flat washer and spring washer out of the reach of children and infants If acidentally swallowed contact a doctor immediately Suspending ...

Page 42: ... shown in the illustration Front Back A F G L D E D I H G Fig 3 2 4 N Required tools Screwdriver 8mm hex key 16mm hex spanner 6mm hex key Only CP XY12DF1 13mm hex spanner Only CP XY12DF1 Item Part Name Qty Service Part No Note 1 Dual Enclosure Flying Plate 2 2 M10 socket head bolt 9 06G053 M10 x 40mm P 1 5 8mm hex socket head Included spare 1 3 Spring washer 9 06D015 M10 Included spare 1 4 Flat wa...

Page 43: ...e between the two enclosures can be adjusted shown in Table 3 2 4 A Ensure that four Flat Washers D are used between the Variable angle bracket I and the bolts L as well as the nuts E and the Dual enclosure flying plate A Tighten the bolts at 15N m torque Fig 3 2 4 N Ensure that each four Flat Washers D G are used between the Variable angle bracket I and the bolts L F as well as the nuts E H and t...

Page 44: ...s to suspend it with wire as a secondary safety feature Fig 3 2 4 R Eyebolts to be used as secondary safety feature cannot be mounted if the angle between the 2 enclosures is below minimum degrees Since eyebolts should be mounted to the enclosure as secondary safety feature the angle between the 2 enclosures should be between minimum degrees and maximum degrees in order to mount the eyebolts Using...

Page 45: ...ts of the threaded fixing points on XY 3B are structured so that bolts cannot pass through them max threaded length is 15mm Screw the eye bolts into the nuts so that they are engaged within the range of 10 to 15 mm 0 39 to 0 59 in and then tighten the nuts with a spanner while matching the direction of the eye bolts to fix them in place Be sure to meet the conditions and requirements shown in the ...

Page 46: ... are quite dangerous For all models Only for the following models XY 81 101 122 152 Only for the following model XY 3B Suspending using M8 bolt holes for wall mount brackets Suspending over 3 enclosures Not suspending vertically Suspended by 1 line of wire chain tool Suspending horizontally using eyebolts Over 120 kg Suspending multiple enclosures Horizontal suspending Suspending using XY 2 mounti...

Page 47: ... are as follows XY 101 17 degree XY 122 10 degree If a larger angle of incline than the above is applied ensure that the mounting points in the rear side of the enclosure is used If eyebolts are secured to the rear side of the XY 81 101 122 152 3B enclosure for suspension the enclosure can be inclined downward The locations and number of mounting points of each model are listed in the Table 3 2 5 ...

Page 48: ...attached W mm x H mm Use the bolts included with the commercially available wall mount bracket to attach the bracket to the wall Ensure the commercially available eyebolt is secured to the rear part of the top point on the XY 81 101 122 152 safety feature M6 X 4 50 8 mm x 108 mm M8 X 4 70 mm x 127 mm Remove the four mounting screws pre inserted in the holes on the rear of the enclosure Fig 3 2 6 A...

Page 49: ...oles on each Caster A Ensure that both Spring washer C and Flat washer D are used the Flat washer C should be in contact with the Caster A Tighten the bolts at 7N m torque Fig 3 2 7 B Turn the XY 118S 215S 218HS enclosure with its grille up to roll on the casters Fig 3 2 7 C The mounting points for casters to help moving the loudspeakers are on the rear side of XY 118S 215S 218S 218HS M8 x 30mm P ...

Page 50: ... lock caster side is on the bottom side of the cabinet The work to raise up and lower down the enclosure for transportation must be performed by two or more persons Also when raising up the enclosure after transportation be sure to lock the lock casters Be sure to lock the lock casters except during transportation Additionally do not place the enclosures in a sloping location When stacking do not ...

Page 51: ...aker model XY 2 Impedance 8Ω Power Handling RMS 200W Program 400W X4 Minimum M20DHDSP M30DHDSP M30DHDSP M30DHDSP Amplifier Recommended K2DSP K2DSP K3DSP K3DSP 700W 800W 800W 1300W 2400W 400W 8Ω Power Handling RMS 350W 400W 400W 650W 1200W 200W Program Impedance 8Ω 8Ω 8Ω 8Ω 4Ω In order to deliver best audio quality amplifiers made by Powersoft is recommended to be used with the XY series loudspeake...

Page 52: ...M50QHDSP 4Ω 1250W x 4ch 8Ω 750W x 4ch M30DHDSP 4Ω 1500W x 2ch 8Ω 8Ω 1000W x 2ch K3DSP 2Ω 2800W x 2ch 4Ω 2600W x 2ch 8Ω 1400W x 2ch model Impedance Rated Power Amplifier K Series K10DSP 2Ω 6000W x 2ch 4Ω 4000W x 2ch 8Ω 2000W x 2ch K6DSP 2Ω 3600W x 2ch 4Ω 2500W x 2ch 8Ω 1300W x 2ch K2DSP 2Ω 2400W x 2ch 4Ω 1950W x 2ch http pioneerproaudio com Page 52 92 2018 Pioneer DJ CORPORATION ...

Page 53: ...inal system impedance Given below are the recommended maximum cable lengths for different cross sections and impedances 4 0mm2 44m 88m 176m 6 0mm2 66m 132m 264m 2 0mm2 22m 44m 88m 2 5mm2 29m 58m 116m 1 0mm2 11m 22m 44m 1 5mm2 17m 34m 68m WARNING Ensure that cables are compatible with both the specifications of the Power Amplifier and Speaker used Using wrong pinouts may cause damage to the speaker...

Page 54: ...Bridge tied load 1 2 1 2 OUT2 invertin 1 2 1 2 OUT1 Single ended loads CH A CH B 1 2 1 2 OUT2 invertin 1 2 1 2 OUT1 Bridge tied load LINK CH A CH A 1 2 1 2 CH2 OUT invertin 1 2 1 2 CH1 OUT Single ended loads CH 1 CH 2 1 2 1 2 CH2 OUT invertin 1 2 1 2 CH1 OUT Bridge tied load CH 1 CH 1 LINK OUT1 1 2 Parallel Speaker 1 1 2 Parallel Speaker 1 OUT2 1 2 Parallel Speaker 2 1 2 Parallel Speaker 2 OUT1 1 ...

Page 55: ...ected even if the above issue occurs Improper installation of the driver unit could cause them to fall and cause damage or injuries to persons nearby Please check the following conditions of all the loudspeakers in the XY series always before the drive units are replaced Do not attempt to use this driver with components other than the specified loudspeaker Certain technical skills and experiences ...

Page 56: ...101 Item Part Name Qty Service Part No Required tools HF drive unit 1 PT XY81CD1 4mm hex key Stud bolt set for HF 06C009 M6 Stud bolt 2 Nut 2 Flat washer 2 Spring washer 2 10mm spanner M5 socket head bolt 4 06G001 Flat washer 4 06D003 Spring washer 4 06D005 Note Note Grille M4 socket head bolt M4 x 20mm P 0 7 3mm hex socket head Elastomeric adhesive Note HF Include the following items M6 10mm widt...

Page 57: ... Spring washer Remove the four socket head bolts from the grille Remove the grille from the enclosure Reverse the above steps when placing the grille back to the enclosure The grille should be placed back in the same orientation before it was removed HF waveguide HF driver unit installed in XY 81 and XY 101 are the same so almost the same procedures should be taken to replace them Remove the four ...

Page 58: ...nuts NOTE Ensure that the packings are firmly attached to the slits using elastomeric adhesive otherwise sound quality may be deteriorated Install the HF waveguide to the enclosure Tighten the four socket head bolts on the HF waveguide Make sure to place the HF waveguide in the same orientation as before replacing the drive unit White cable Yellow cable Red Terminal Black Terminal Only XY 81 Only ...

Page 59: ... Reinstall the LF drive unit to the enclosure LF driver units installed in XY 81 and XY 101 are different but almost the same procedures can be used to replace both LF drive units Remove the socket head bolts from the LF drive unit The number of socket head bolts to be removed from XY 81 is 8 and from XY 101 is 4 Ensure that the terminals of the drive unit are placed as shown below Lift the LF dri...

Page 60: ...rt No Required tools LF drive unit 1 PT XY152LF1 5mm hex key M6 socket head bolt 8 06G003 Spring washer 8 06D0075 Procedure XY 122 152 Removing and reinstalling the grille 1 2 3 Note Note Grille M6 countersunk bolt M6 x 30mm P 1 0 4mm hex socket head for grille LF Grille M6 countersunk bolt M6 x 30mm P 1 0 4mm hex socket head for grille Note M6 M6 x 40mm P 1 0 4mm hex socket head for HF waveguide ...

Page 61: ...th the Spanner Connect the cables to the two terminals White cable Yellow cable Make sure to place the HF waveguide in the same orientation as before replacing the drive unit LF driver units installed in XY 122 and XY 152 are different but almost the same procedures can be used to replace both LF drive units CAUTION Before replacing the LF drive unit on XY 122 remove the HF waveguide from the encl...

Page 62: ...or the connection information please refer to following circuit diagram Tighten the eight socket head bolts on the LF drive unit Ensure that the terminals of the drive unit are placed as shown below Tighten the bolts to ensure a solid fit to the grille Location of terminals NOTE XY 122 is used in the pictures http pioneerproaudio com Page 62 92 2018 Pioneer DJ CORPORATION ...

Page 63: ...section Chamber 1 02X004 M6 socket head bolt1 8 06B304 M6 x 30mm P 1 0 5mm socket head for MF drive unit Flat Washer 8 06D006 M6 for chamber Spring Washer 8 06D0075 M6 for chamber Heatsink 1 05X030 MF drive unit 1 PT XY3MF1 M6 socket head bolt2 8 06B307 M6 x 45mm P 1 0 5mm socket head for MF drive unit Flat Washer 8 06D006 M6 for MF drive unit Spring Washer 8 06D0075 M6 for MF drive unit HF sectio...

Page 64: ...om the HF drive unit with a 10mm Spanner Replace the HF drive unit with a new one and tighten the two nuts Connect the cables to the HF drive unit White cable Yellow cable Remove the cables from HF drive unit Connect the cables to the two terminals Red Terminal Brown cable Black Terminal Blue cable Put back the heat sink chamber When securing the chamber securely hold the gasket wrapped around the...

Page 65: ...____________________________________________________________________________________ Additional information XY 2 For the connection information please refer to following circuit diagram http pioneerproaudio com Page 65 92 2018 Pioneer DJ CORPORATION ...

Page 66: ...lt1 16 06B304 M6 x 30mm P 1 0 5mm socket head for MF drive unit Flat Washer 16 06D006 M6 for LF drive unit Spring Washer 16 06D0075 M6 for LF drive unit Moulded Bi horn Moulded Bi horn set 1 02X999 M6 countersunk bolt2 12 06B361 M6 x 40mm P 1 0 4mm countersunk socket bolt for horn M10 countersunk bolt 2 06B530 M10 x 35mm P 1 5 6mm countersunk socket bolt for horn MF section Chamber 1 02X004 M6 soc...

Page 67: ...ect the cables to the two terminals Ensure the colour of terminals and cables Fig 5 2 1 D Red Terminal Brown cable Black Terminal Blue cable To replace the MF HF drive unit you need to remove the moulded Bi horn from the cabinet Remove twelve M6 countersunk bolts from the Horn Fig 5 2 1 E Remove the eight socket head bolts from the LF drive unit which is needed to replace Fig 5 2 1 B Upper drive u...

Page 68: ...Yellow cable Remove the two waddings from the heat sink Fig 5 2 1 Remove the eight socket head bolts from the MF chamber Fig 5 2 1 I White cable Remove two M10 countersunk bolts from side of enclosure Fig 5 2 1 F Lift the horn up and remove the cables from crossover network Fig 5 2 1 G Brown cable Blue cable HF section MF HF Fig 5 2 1 F Fig 5 2 1 G Fig 5 2 1 H Fig 5 2 1 I http pioneerproaudio com ...

Page 69: ... 2 1 J Lift the heat sink and MF drive unit up and remove the cables from the MF drive unit Replace the MF drive unit with a new one Ensure the location of terminals in MF drive unit Connect the cables to the two terminals Fig 5 2 1 K Red Terminal Brown cable Black Terminal Blue cable Put back the heat sink chamber and waddings When securing the chamber securely hold the gasket wrapped around the ...

Page 70: ...____________________________________________________________________________________ Additional information XY 3B For the connection information please refer to following circuit diagram http pioneerproaudio com Page 70 92 2018 Pioneer DJ CORPORATION ...

Page 71: ...ive unit XY 115S Item Part Name Qty Service Part No Required tools 1 PT XY115SL1 5mm hex key 8 06G003 8 06D0075 XY 118S Item Part Name Qty Service Part No Required tools 1 PT XY118SL1 5mm hex key 8 06G003 8 06D0075 XY 218S Item Part Name Qty Service Part No Required tools 2 PT XY118SL1 5mm hex key 16 06G003 16 06D0075 Grille Grille Screw Note Grille Grille For XY 115S Screw for grille XY 115S Note...

Page 72: ...8S has 2 LF drive units side by side Please follow the steps below to replace one or both of the LF drive unit s you want to replace Remove the eight socket head bolts from the LF drive unit Lift the LF drive unit up and remove the cables from the LF drive unit Replace the LF drive unit with a new one Connect the cables to the two terminals Red Terminal Red cable Black Terminal Black cable Ensure ...

Page 73: ...___________ Additional information XY 115S 118S 218S XY 115S 118S XY 218S For the connection information please refer to following circuit diagram XY 115S XY 118S Location of terminals XY 218S Location of terminals Location of terminals Location of terminals http pioneerproaudio com Page 73 92 2018 Pioneer DJ CORPORATION ...

Page 74: ...e enclosure Reverse the above steps when placing the grille back to the enclosure The grille should be placed back in the same orientation before it was removed Turn the speaker enclosure 90 degrees so that the drive unit to be replaced will face upward Remove the eight socket head bolts from the drive unit Lift the LF drive unit up and remove the cables from the LF drive unit Replace the LF drive...

Page 75: ...____________________________________________ Additional information XY 215S For the connection information please refer to following circuit diagram Location of terminals Left drive unit Location of terminals Right drive unit http pioneerproaudio com Page 75 92 2018 Pioneer DJ CORPORATION ...

Page 76: ... M6 x 40mm P 1 0 5mm hex socket head M6 M6 Remove twelve socket head bolts from a door Take the door off the enclosure Reverse the above steps when placing the door back to the enclosure The door should be placed back in the same direction before it was removed Remove eight socket head bolts from the drive unit Tighten the socket head bolts on the LF drive unit Tighten the bolt to ensure a sodoor ...

Page 77: ...__________________________________________________________________________________ Additional information XY 218HS For the connection information please refer to following circuit diagram http pioneerproaudio com Page 77 92 2018 Pioneer DJ CORPORATION ...

Page 78: ... M10 threaded mounting points on rear 4 M10 threaded mounting points on side 2 left 2 right 4 M8 threaded points on rear for wall mount bracket 2 flush handles 1 left 1 right 1 35 mm polemount socket Connector 2 Neutrik SpeakON NL4MD V 2 Neutrik SpeakON NL4MD V 2 Neutrik SpeakON NL4MD V 2 Neutrik SpeakON NL4MD V Dimensions WxHxD 262 mm 462 mm 255 mm 10 3 inch 18 2 inch 10 inch 292 mm 508 mm 280 mm...

Page 79: ...l passive crossover Asymmetric internal passive crossover Connector 2 Neutrik SpeakON NL4MD V 2 Neutrik SpeakON NL4MD V Dispersion 50 H x 35 V 50 H x 35 V Driver Configuration LF 2 x 12 inch 305 mm neodymium cone driver MF 8 inch 203 mm neodymium MF cone driver HF 1 0 inch 25 mm exit neodymium compression driver MF 8 inch 203 mm neodymium MF cone driver HF 1 0 inch 25 mm exit neodymium compression...

Page 80: ...es with pre inserted bolts for 4 castors on rear 8 flush handles 4 left 4 right 8 rubber feet bottom and left and 4 mating recesses top 16 M8 holes with pre inserted bolts for 4 castors on rear Connector 2 Neutrik SpeakON NL4MD V 2 Neutrik SpeakON NL4MD V 2 Neutrik SpeakON NL4 2 Neutrik SpeakON NL4 Dimensions WxHxD 472 mm 466 mm 510 mm 18 6 inch 18 3 inch 20 1 inch 590 mm 643 mm 650 mm 23 2 inch 2...

Page 81: ... on rear Grill Hex punched steel Enclosure 18 mm 0 7 inch birch plywood Connector 2 Neutrik SpeakON NL4MD V Dimensions WxHxD 1308 mm 558 mm 890 mm 51 5 inch 22 0 inch 35 0 inch Weight 134 kg 296 lb Dispersion Driver Configuration 2 18 inch 460 mm LF cone drivers Crossover Nominal Impedance 4 Ω Power Handling 1400 W RMS 2800 W Program Maximum SPL 139 dB cont 145 dB peak half space Enclosure Type Du...

Page 87: ...6 Specifications 6 2 Drawing NOTE The nuts of the threaded fixing points on XY 3B are structured so that bolts cannot pass through them max threaded length is 15mm Copyright 2017 Pioneer DJ Corporation ...

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Pioneer XY-122, Installation Manual

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