Parker HMR 08 Series Assembly And Operating Instructions Manual Download

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Modular Electric

HMR Linear Drives

Assembly and Operating Instructions

Summary of Contents for HMR 08 Series

Page 1: ...Modular Electric HMR Linear Drives Assembly and Operating Instructions...

Page 2: ...obligations Parker Hannifin GmbH shall also be liable for cases of ordinary negligence however this is limited to damages that are contractually typical and foreseeable Further claims are hereby excl...

Page 3: ...box Mounting 26 8 Commissioning 30 8 1 First Commissioning 30 8 2 Operation 30 9 Maintenance and Repair 31 9 1 Customer Service 31 9 2 General Cleaning 31 9 3 Lubrication Intervals 31 9 4 Checking the...

Page 4: ...for example Notes that are identified with the following symbols assist in preventing risks to life and limb Distribute this information to all users Example of Symbols Explanation DANGER Warns of pe...

Page 5: ...ear drive with ball screw drive and parallel guide HMRS08 HMRS11 HMRS15 HMRS18 HMRS24 3 1 2 Belt Drive Linear drive with toothed belt and parallel guide HMRB08 HMRB11 HMRB15 HMRB18 HMRB24 3 2 Type Pla...

Page 6: ...he HMR Keep this information in a fully legible condition In addition note the manufacturer s information regarding lubricants solvents and cleaning agents 4 1 Prerequisite for Product Usage The insta...

Page 7: ...perty Hold parts or units securely Wear safety gloves Use tools and supports ATTENTION The profile may bend or snap Support the drive profile appropriately during transportation and handling e g with...

Page 8: ...When the linear drive and the payload are in motion a force is exerted in the direction of movement A payload is fastened at the pre existing threaded holes on the carriage The carriage is connected...

Page 9: ...ngth long S Stroke 0S Order Stroke OAL Over All Length X Q CL CL S L Q X Stroke S Order Stroke OS Over All Length OAL Order Stroke OS Effective Stroke ES 2 x Safety Stroke SS Over All Length OAL Order...

Page 10: ...arriage distance CLS Carriage length Standard CLL Carriage length long S Stroke 0S Order Stroke OAL Over All Length Q X Q X CL CL S L Stroke S Order Stroke OS Over All Length OAL Order Stroke OS Effec...

Page 11: ...ecommended by Parker Hannifin in section 9 must be followed 6 6 Carriage The carriage moves an externally connected load in a linear fashion The external load may only be fastened at the pre existing...

Page 12: ...eration Adhere to the permissible load limits such as weight speed and acceleration Electrical information The controller motor position detection and all other necessary electrical elements must be c...

Page 13: ...ounting with T slots Use of T slot profiles Mounting from below Standard screws and sliding blocks or rails from the common profile systems can be used Mounting parts such as sliding blocks are availa...

Page 14: ...e page 38 HMRS HMRB MP KP Dimensiontable T slotfixture Product size E F G H K KP L MP R S T U Order no HMRx08 18 40 7 5 20 15 115 9 97 0 0 4 5 2 8 56363FIL HMRx11 18 40 7 5 20 15 140 9 122 0 0 4 5 2 8...

Page 15: ...15 EN 7 2 3 Distance between supports Distance between supports FY Distance between supports Fz Force Fy N Force Fz N permissible distance between supports mm permissible Distance between supports mm...

Page 16: ...t components and are not permitted Do not drill or counter bore Distribute load forces as required NOTE Adhere to the tightening torques for screws according to section 7 1 on page 12 The carriage has...

Page 17: ...s necessary Cover Cover Cover sheet Inner strip guide Carriage cover A coil with sealing band A band coating with sealing band Holder cover Holder cover Clamping plate outer band Outer band Lateral wi...

Page 18: ...grooves Remove the outer band Cover sheet Carriage cover Clamping plate outer band Outer band Detach the inner strip guide Unscrew the lateral covers Only HMR08 11 Loosen the fastening screws with sl...

Page 19: ...ntenance of the HMR Assemble holder cover Insert the cords to seal the covers in the grooves on the cover Place the holder cover on the guide rails 4x and screw these against the cover Mount the strip...

Page 20: ...ightly clamp the outer band with the clamping plate and screw on Mount cover sheet and cover Lightly grease the bottom of the carriage cover sheet On one side insert the cover sheet into the groove of...

Page 21: ...switches described in the following can be used as switches The switch function is triggered by the magnetic package mounted under the carriage The user can use mechanical switches proximity sensors...

Page 22: ...he M8 connectors through the hole starting from the back of the end cap drive end side and secure with nuts Solder the respective wire ends use the heat shrink tubing Remove the connector plate and co...

Page 23: ...e 1 5 Allen key Connecting the magnetic switches ATTENTION Risk of damage to cable Cable shearing and scuffing will cause failures and damage Route cable securely and tightly Cut the magnetic switch c...

Page 24: ...n homing and then move the magnetic switch in the T slot until the switch point is reached Adjusting the switch points setup Move the magnetic switches until the switch point is reached Tightly clamp...

Page 25: ...of the carriage in the mechanical end position and not for continuous operation The permissible energy absorption is listed in the HMR catalog If there is an overload the impact protection must be re...

Page 26: ...as an example Motor coupling Motor flange Coupling housing Motor Drive shaft Gearbox Motor coupling Motor flange Coupling housing Motor NOTE The motor flange usually consists of one flange plate If th...

Page 27: ...nment Severe injuries and damage to property caused by unbraked payload Centering of drive shaft and motor shaft gearbox shaft via coupling housing and flange The drive system which consists of the mo...

Page 28: ...table above depending on type Center the motor flange on the coupling housing and tighten the screws NOTE Adhere to the tightening torques for screws according to section 7 1 on page 12 G D F E j6 k6...

Page 29: ...raked payload Centering of drive shaft and motor shaft gearbox shaft via coupling housing and flange Assembly motor flange with one flange plate Center the motor and secure with screws Insert both par...

Page 30: ...st and each additional commissioning check the following Are the connection conditions correct Can anyone enter the area of action re there any obstacles or tools in the movement area of the load ATTE...

Page 31: ...ogged Clean as required 9 3 Lubrication Intervals The HMR drive unit is lubricated when delivered The lubrication channels within the carriage that run to the runner blocks and the ball screw nut for...

Page 32: ...t of the screw with nut Move the carriage by hand by rotating the drive shaft over the entire stroke in both directions of rotation NOTE Movement should be without jerks smooth and without any noticea...

Page 33: ...drive shaft to the carriage with 500 mm or 250 mm on short positioners Activate the toothed belt by pulling the center of the clear toothed belt until it vibrates Measure the resulting frequency in th...

Page 34: ...200 with test pins ID No 16187FIL the following force should be read Toothed belt force Product size Motor units Belt Clear belt length 500 mm Clear belt length 250 mm Force for 7 mm Force for 3 5 mm...

Page 35: ...ent Carefully move the carriage from the guide without tilting and insert the transport safety device such that no balls fall out of the runner block 9 8 Checking the Cover Function With the IP54 cove...

Page 36: ...ion 7 1 on page 12 Push the carriage over the nut slot so that the screws can be fitted Only insert the screws loosely Push the end cap non drive end onto the floating bearing and insert the screws lo...

Page 37: ...drive end side and remove it 9 9 3 Disassembly of carriage belt drive If present the IP54 cover must be removed as per section 7 5 1 on page 18 The belt tensioning block needs to be removed on both si...

Page 38: ...n the centre and screw it in tightly Carry back the belt on the upper side of the non drive end pulley Fasten the cover to the end cap non drive end Subsequential steps can be done in opposite sequenc...

Page 39: ...p non drive end Pull the cover drive out with the complete drive body Remove the terminal ring for securing the spindle bearing and pull off the cover drive from the spindle bearing Remove the circlip...

Page 40: ...the vice Suitable protective jaws must be used when clamping in order to avoid damaging the threaded spindle Press the cover drive with the spindle bearing onto the bearing seat With this the force m...

Page 41: ...ut slot under the carriage The screws are secured against coming loose with Nord Lock washers Insert the free end of the spindle into the floating bearing in the cover circulation Screw the cover driv...

Page 42: ...ed on both sides Following the procedure is described for one side Carriage cover Loosen the carriage cover in order to reach the parts underneath Remove the lock screw Loose the nut of the tension pi...

Page 43: ...cap non drive end side Lay out the belt and take it out 9 10 4Installing Drive Type belt Installation can be done in opposite sequence then disassembly Tension the belt as per section 9 7 2 on page 3...

Page 44: ...ds being lifted during vertical installation Screws and toothed belts are not self locking which means that the Drive Type carriage and load could crash down 10 2 Disposal The HMR does not contain any...

Page 45: ...e version 0 standard Order Stroke 1200 1200 mm Homing switch 0 without End switch 0 without Assembly position switch 0 without End switch Order numbers for the IP54 cover Product size Order number HMR...

Page 46: ...r parts for external position detection T slot cable holder T Nut VP 5St 56350FIL M8 connector with cable 5 m KL3186 M8 connector with cable 10 m KL3217 M8 connector with cable 15 m KL3216 Position de...

Page 47: ...red in the correct design and length the following must be made known at the very least Product size 15 width 150 mm Carriage version 0 Standard Order Stroke 1200 1200 mm Carriage cover Lateral wiper...

Page 48: ...ersion 10 pitch 10 mm with plain shaft Carriage 0 Standard Order Stroke 1200 1200 mm Order numbers for the ball screw Type of drive Comments Order number HMRS08x05 KGS 12X05 P 56129 HMRS08x12 KGS 12X1...

Page 49: ...56201 0 HMRB15xCP0 HMRB15xCD0 HMRB15xCP1 HMRB15xCD1 HMRB18xBD0 HMRB18xDD0 HMRB18xBD1 HMRB18xDD1 Motor mounting 090 270 50RPP5 56202 0 HMRB18xAP0 HMRB18xAD0 HMRB18xAP1 HMRB18xAD1 Motor mounting 000 18...

Page 50: ...5 width 150 mm Carriage 0 Standard Order Stroke 1200 1200 mm Order Numbers Carriage Ball Screw Drive Type of drive Comments Order number HMRS08xxx0 Standard 56133FIL HMRS11xxx0 Standard 56134FIL HMRS1...

Page 51: ...aft Carriage 0 Standard Order Stroke 1200 1200 mm Order numbers carriage belt drive Type of drive Comments Order number HMRB08xxx0 HMRB08xxx1 HMRB08xxx2 Standard Tandem Bipart 56211FIL HMRB11xxx0 HMRB...

Page 52: ...HMRB15xCD Motor mounting 000 180 double plain shaft 56152FIL HMRB15xAP HMRB15xCP HMRB15xAD HMRB15xCD Motor mounting 000 180 non drive end shaft 56153FIL HMRB18xBD HMRB18xDD Motor mounting 090 270 dou...

Page 53: ...B08xAD HMRB08xCD Motor mounting 000 180 Standard Bipart 56220FIL HMRB11xBD HMRB11xDD Motor mounting 090 270 Standard 56221FIL HMRB11xAP HMRB11xCP HMRB11xAD HMRB11xCD Motor mounting 000 180 Standard Bi...

Page 54: ...00000000 Example HMRB15CBD0 1200 000000000 To ensure that a suitable impact protection can be delivered the following must be known at the very least Product size 15 width 150mm Carriage 0 Standard Or...

Page 55: ...55 EN 13 Declaration of Incorporation...

Page 56: ...easteurope parker com NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker p...

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