Parkeon WAYFARER 6 Service Manual Download Page 5

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Publication Number 53923. Issue 3, March 2016

Wayfarer 6 Generic Service Manual

6.1

AINTENANCE

CHEDULE

................................................................................... 38

6.1.1

Exterior Cleaning ................................................................................... 38

6.1.2

Display Cleaning .................................................................................... 39

6.1.3

Lubrication ........................................................................................... 39

6.1.4

Interior Cleaning .................................................................................... 39

6.1.5

Cleaning The Sync Sensor ......................................................................... 39

6.1.6

Cleaning The Printer Roller....................................................................... 40

6.1.7

Cleaning the Print Head ........................................................................... 41

6.1.8

Replacing the Paper Location Peg ............................................................... 41

6.2

ERVICING

.................................................................................................. 42

6.2.1

Changing a Paper Roll ............................................................................. 42

6.2.2

Removing a Paper Blockage ....................................................................... 44

6.3

PECIAL

EPAIR

PERATIONS

............................................................................... 45

6.3.1

Connector Crimp Terminals ...................................................................... 45

REMOVAL AND REPLACEMENT OF PARTS .............................................................. 46

7.1

NTRODUCTION

............................................................................................. 46

7.2

ID AND

ANEL

................................................................................... 47

7.2.1

Opening The Lid..................................................................................... 47

7.2.2

Removing The Wayfarer 6 Retaining Screws ................................................... 48

7.2.3

Removing The Lid and End Panel Section ...................................................... 49

7.2.4

Removing The Smart Card Antenna PCB ........................................................ 51

7.2.5

Removing The GPS and cable cover ............................................................. 52

7.2.6

Removing The 3G/4G (internal) ................................................................. 53

7.3

ONSOLE

SSEMBLY

........................................................................................ 54

7.3.1

Removing The Console Assembly ................................................................ 54

7.3.2

Removing The Front Moulding.................................................................... 55

7.3.3

Removing The iMX53 Processor Board .......................................................... 56

7.3.4

Removing The USB Hub Board .................................................................... 57

7.3.5

Removing The (optional) Expansion Board ..................................................... 57

7.3.6

Removing The Console Control PCB ............................................................. 58

7.3.7

Removing The (optional) SAM Expansion board ............................................... 60

7.3.8

Removing The (optional) 3G/4G PCB ........................................................... 60

7.3.9

Removing the Speaker ............................................................................. 60

7.3.10

Removing The Console Serial Number PCB ................................................. 60

7.3.11

Removing The Display Assy From The Front Moulding ................................... 61

7.3.12

Removing The Display From The Mounting Plate .......................................... 63

7.3.13

Removing The Keyboard PCB / Keycaps / Keymat Assy .................................. 64

7.3.14

Removing The Keymat and Keycaps .......................................................... 65

7.4

RINTER

SSEMBLY

......................................................................................... 67

7.4.1

Removing The Printer Assembly ................................................................. 67

7.4.2

Removing The Printer PCB ........................................................................ 68

7.4.3

Removing The Synch Disc .......................................................................... 69

7.4.4

Removing The Delrin Ball ......................................................................... 69

7.4.5

Removing The Paper Location Peg ............................................................... 71

7.4.6

Removing The Wayfarer 6 Printer Mechanism ................................................ 71

7.4.7

Dismantling The Printer Mechanism ............................................................ 71

7.5

ASSENGER

ISPLAY

SSEMBLY

............................................................................. 81

7.5.1

Removing The Top Display Assembly ............................................................ 81

7.6

SD,

SAM,

3G/4G

SIM,

WIFI

USB

NTERFACES

................................................... 83

7.6.1

Removing the Console Access Cover ............................................................ 83

7.6.2

Removal and insertion of the SD Memory Card ............................................... 85

7.6.3

Removal and insertion of the 3G/4G SIM and SAM’s ......................................... 86

7.6.4

Wifi Module and Antennas ........................................................................ 87

7.6.5

Using the USB port ................................................................................. 87

FAULT FINDING AND TESTING ............................................................................ 88

8.1

ENERAL

NFORMATION

.................................................................................... 88

8.2

YPES OF

AULTS

.......................................................................................... 91

8.2.1

Control Board Faults ............................................................................... 91

Summary of Contents for WAYFARER 6

Page 1: ...THE WAYFARER 6 ELECTRONIC TICKET MACHINE GENERIC SERVICE MANUAL Publication Number 53923...

Page 2: ...ph 3 5 explains how particular models can be identified CAUTION The Wayfarer 6 machine has a rechargeable lithium battery as a memory back up in case of power failure The battery has a non operational...

Page 3: ...all times when handling internal components of the machine CAUTION Observe necessary COSHH precautions when using Isopropanol alcohol WARNING IT IS ESSENTIAL THAT ALL POWER SOURCES ARE DISCONNECTED FR...

Page 4: ...HOW DOES THE ETM USE GPS WIFI AND 3G 4G 9 3 3 PHYSICAL DESCRIPTION 12 3 4 DETAILED DESCRIPTION 14 3 4 1 Keyboard 14 3 4 2 LCD Display 14 3 4 3 Passenger Display 14 3 4 4 Printer and Paper Control Com...

Page 5: ...5 Removing The optional Expansion Board 57 7 3 6 Removing The Console Control PCB 58 7 3 7 Removing The optional SAM Expansion board 60 7 3 8 Removing The optional 3G 4G PCB 60 7 3 9 Removing the Spe...

Page 6: ...inated 95 8 2 10 Keys Inoperative 96 8 2 11 SD Card Not Recognised 96 8 2 12 GPS Not Working 96 8 2 13 Smart Card Not Accepted 96 8 2 14 No WLAN Comms 97 8 2 15 3G 4G Not Working 97 8 2 16 Touchscreen...

Page 7: ...ables Assy 56 Figure 20 Flat Flexible Cable Removal and Re insertion 58 Figure 21 Removing the SAM Expansion and 3G 4G PCB s 59 Figure 22 Speaker serial no PCB Fixings 61 Figure 23 Display Keyboard Fi...

Page 8: ...H Cable Assembly 108 Figure 57 37 way Control Ribbon Cable Assembly 109 Figure 58 Console Speaker Cable Assembly 110 Figure 59 Serial Number PCB Cable Assembly 110 Figure 60 Printer BH Cable Assembly...

Page 9: ...ground information such as a list of technical data and a description of the appearance and internal construction of the machine This is included solely for the sake of completeness and must not be ta...

Page 10: ...mantling the various assemblies in the ETM Apart from Paragraph 7 1 which gives general instructions each sub assembly is dealt with in a separate paragraph i e the lid and end panel Paragraph 7 2 the...

Page 11: ...ualified service engineers and the technical staff of Parkeon Limited 1 4 Related Documents Wayfarer 6 Generic Installation Manual Publication number 53922 1 5 Revision History Number Date Author Comm...

Page 12: ...irect Current Dia Diameter ETM Electronic Ticket Machine Fig Figure GPS Global Positioning System GPRS General Packet Radio Service GSM Global System for Mobile Communication In Inch or inches kg Kilo...

Page 13: ...ating Voltage 18 to 48V DC nom 24V DC Operating Current 700mA at 24V DC powered up 3A at 24V DC peak ticket printing 5mA Off ignition trigger cold start Low power and off mode are available but not ne...

Page 14: ...Contactless Mifare MF531 Type A and B Audio Speaker 65dB 3dB 1 m 0 5 W power I O Expansion Two Daughter boards Ethernet LAN One controller 10Mbps 91C111 device 2 4 Power Supply Cable Parkeon Part Numb...

Page 15: ...idity 0 RH to 90 non condensing Vibration to product specification 2 8 GPS Antenna If Fitted Dimensions mm h 18mm w 18mm d 6mm Connector SMA right angle plug Antenna type GPS 20dB body mount RoHS comp...

Page 16: ...satellites ideally three satellite ranges are required for an accurate position 2 To triangulate a GPS receiver measures distance using the travel time of radio signals 3 Along with distance you need...

Page 17: ...andard which specify methods and techniques of wireless local area network operation The ETM contains a Wi Fi module for transmitting and receiving data between the bus and the access point in the dep...

Page 18: ...f this accumulated information enables the bus company to determine the best and most efficient way of operating their fleet of buses The 3G 4G optional at build can be used at any stage of the journe...

Page 19: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 11 Figure 1 The ETM System and Components...

Page 20: ...r board paper metering paper roll passenger display and smart card LED s Thirdly the end panel containing internal 3G 4G antenna optional the GPS antenna optional with hinged lid containing the smart...

Page 21: ...hand side depending on orientation the passenger display and smart card LED s are mounted to the printer assembly and align with the clear Perspex window of the lid once it is closed The end panel mou...

Page 22: ...y The driver s display is a 5 7 inch colour TFT RoHS compliant LCD display providing wide angle viewing and industrial robustness The display connects to the keyboard PCB and a plastic window protects...

Page 23: ...in the future this could increase up to 8Gb Industrial grade only SD cards should be used Parkeon accepts no responsibility for customers who choose to use commercial SD cards Viewing from the front...

Page 24: ...the other parts of the system by a number of connectors as follows PL1 Pass Display data B light SC LED s PL2 Paper out microswitch PL4 JTAG programming PL6 Printer stepper motor PL7 Printer data PL11...

Page 25: ...ustment of the antenna should only be performed using specialist equipment The Console Control Board The console control board is a surface mounted printed circuit board that controls the colour LCD d...

Page 26: ...cure smart card financial transactions The iMX53 Processor PCB The iMX53 Processor board uses a Freescale i MX53 processor The internal clock runs at 1GHz utilising a 32kHz crystal oscillator The boar...

Page 27: ...tions The WLAN 802 11 interface is provided by the WiFi module which has its own integral antenna but also the facility for an external antenna to be plugged in The frequency band of RF transmission i...

Page 28: ...es The ETM and the mounting tray A typical label is shown in Figure 2 MO DEL No XXXXX SERIAL No Y Y YY Y Y Figure 2 Model and Serial Number Label The model number refers to the general type of machine...

Page 29: ...rer 6 Generic Service Manual Page 21 4 Installation Figure 3 shows the area required to fit the Wayfarer 6 ETM allowing space for access to the inside of the machine for maintenance purposes Figure 3...

Page 30: ...6 and Tray The minimum standard flat area required for fitting the Wayfarer 6 mounting tray is 170mm wide x 170mm deep this will allow the mounting tray to be completely supported with no overhang Re...

Page 31: ...assis therefore the mounting tray can be mounted directly to the vehicle metalwork or other suitable mounting medium If new fixing holes are to be drilled to mount the tray then they should be secured...

Page 32: ...re punch them 2 Drill a suitable cable access hole diameter 20mm and fit a suitable grommet max outer diameter 25 4mm 3 METAL FIXING If screwing to a metal surface then drill four pilot holes dia 4 2...

Page 33: ...le fuse unit and the ve line fused with a 5 amp fuse An optional on off switch is recommended to isolate the ETM when required See Figure 6 If the vehicle has a positive earth supply both the ve and v...

Page 34: ...r 6 Generic Service Manual Page 26 Figure 5a The Wayfarer 6 Mounting Tray Interface PCB Figures 5b and 5c on the following pages detail the location and function of the links on the Wayfarer 6 main co...

Page 35: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 27 Figure 5b The Wayfarer 6 Main Control PCB Links...

Page 36: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 28 Figure 5c The Wayfarer 6 Printer PCB Links...

Page 37: ...Installation Wiring Diagram Note The wiring diagram above shows all the items available for connection to the interface PCB Where the interface is labelled Optional or If Fitted then it may not be inc...

Page 38: ...g tray the lock should be in the unlocked position as shown below To unlock the Wayfarer 6 insert the key and turn 180 degrees in an anti clockwise direction Note The key can only be removed in the fu...

Page 39: ...mates with the 37 way D type ETM plug whilst the location pegs locate in holes in the ETM once fitted The Wayfarer 6 ETM back edge locating line 3 The Wayfarer 6 ETM 37 way D type plug and mounting tr...

Page 40: ...g tray 5 Once the Wayfarer 6 ETM is properly located the 37 way D type plug is fully mated with the mounting tray 37 way D type socket and the mounting tray location pegs are located in the Wayfarer 6...

Page 41: ...6 ETM has been secured and locked on to the mounting tray the ETM is ready for use The removal of the key indicates that the Wayfarer 6 is locked in place correctly Check that it is correctly locked i...

Page 42: ...to be faulty then these can only be accessed by a technician at board repair level When carrying out any maintenance ensure that the following points are adhered to 1 Do not bend the printed circuit b...

Page 43: ...ed out by Level 3 technicians but never by Level 1 technicians 5 3 Tools and Equipment Table 2 gives a list of tools and equipment sufficient for most maintenance and repair work carried out at either...

Page 44: ...Willis Way Fax 01202 339369 Fleets Industrial Estate Intn l 44 number POOLE Dorset BH15 3SS ENGLAND It is essential that your order quotes the following information 1 The model number See Paragraph 3...

Page 45: ...gnosis especially if the fault is intermittent or occurs only under special conditions To state merely that the machine is faulty is not normally sufficient and may result in increased repair charges...

Page 46: ...0 DAYS 90 DAYS AS REQD Exterior cleaning Display cleaning Lubrication Internal cleaning Cleaning the sync sensor Cleaning the printer Roller Cleaning the printer head Replacing the paper location peg...

Page 47: ...TACT WITH YOUR SKIN OR CLOTHES IF IT DOES WASH IT OFF IMMEDIATELY BY USING SOAP AND WATER 6 1 3 Lubrication No lubrication of any kind is either necessary or recommended 6 1 4 Interior Cleaning Use a...

Page 48: ...picture 1 below enough that you have access to the front side of the printer assembly There is no need to unplug cables 3 Release the print head as described in Paragraph 6 2 2 The black print head l...

Page 49: ...to 3 as described in Paragraph 6 1 6 2 Gently clean the print head using a lint free cotton bud dampened with isopropanol alcohol 3 When the print head is clean re lock the print head and refit by rev...

Page 50: ...ny storage imperfections e g torn edges or adhesive Orient the SQUARE hole of the new paper roll to the SQUARE peg of the spigot Slide the new paper roll against the sidewall thereby compressing the p...

Page 51: ...nual Page 43 Figure 8 Changing a Paper Roll Lid Paper Roll Paper Slot Paper Roll Lid Release button Locking Lever Print head Release tab Print head Ticket Exit Paper Location Peg Square hole Paper Rol...

Page 52: ...If there is any requirement to release the printer head the following operations can be carried out by authorised personnel ONLY 1 With reference to Figure 9 pull the black spring loaded locking lever...

Page 53: ...Referring to Figure 10 remove the plug from the socket by a straight pull on the body of the connector not on the wiring as this may damage the wiring connector or both 2 Hold the wire that is to be r...

Page 54: ...d to replace the ticket roll 2 Many of the instructions refer to the exploded drawing Section 9 However where appropriate more detailed diagrams are included with the text to which they refer 3 Faults...

Page 55: ...his section explains firstly how to remove the end panel and hinged lid and then how to remove the smart card GPS and 3G 4G components 7 2 1 Opening The Lid 1 To open the lid press the lid release but...

Page 56: ...n be disassembled into three parts by removing these screws 2 With reference to Figure 11 and using a 4mm Allen key undo the four M5 socket cap head screws from the rear of the ETM Remove the screws w...

Page 57: ...nel and so can be removed as one section Whilst supporting the open lid carefully detach the end panel away from the printer assembly Note Care should be taken when detaching the end panel as there ar...

Page 58: ...o ease identification as follows 3G 4G red Smart Card blue and GPS yellow Disconnect the 3G 4G RF connector MMCX type and smart card RF connector SMB type from the rear of the console Next disconnect...

Page 59: ...ure 14 undo the two M3 PT screws securing the black plastic cover to the lid 3 Unplug the RF connector from SKT1 of the antenna PCB 4 To remove the antenna PCB undo the central M3 pozi screw securing...

Page 60: ...15 Removing the GPS and cable cover 4 To remove the GPS antenna and cable disconnect the GPS antenna from the rear of the console as described in Paragraph 7 2 3 5 Re fit the GPS cable and cover by r...

Page 61: ...ector s from the rear of the console 2 The 3G 4G antenna internal is adhesive backed and is stuck to the inside face of the end panel moulding in the position shown Referring to Figure 16 gently prise...

Page 62: ...Remove the lid and end panel section as described in Paragraph 7 2 3 2 Referring to 44 unplug the 15 way D type from the rear of the console assembly The console assembly can now be detached completel...

Page 63: ...ng like a book Note Care should be taken as there are cable assemblies that connect from the front to the rear mouldings The cable assemblies fitted depend on the ETM s functionality A full system con...

Page 64: ...B and plugs directly into SK1 and SK2 of the console control PCB 3 Using a pair of long nosed pliers gently pinch the pillar tabs one in each corner of the PCB and then lift the PCB to disconnect it f...

Page 65: ...the top edge Push downwards to mate the connector with HM1 on the control board 7 3 5 Removing The optional Expansion Board 1 Separate the front and rear mouldings as described in Paragraph 7 3 2 2 T...

Page 66: ...o remove the control board carefully unplug the following cables from the control board SK5 Keys and PL10 Display and pull back the three grounding clips away from the PCB to enable it to be lifted ou...

Page 67: ...wn to lock 4 Once the display and keys cables are disconnected from the console control PCB you can carefully lift the PCB up and away from the plastic mounting bosses Ensure that the rubber grommets...

Page 68: ...B fixings 3 Referring to Figure 21 undo and remove the four M3 nuts and fibre washers securing the 3G 4G PCB to the console control board The 3G 4G PCB can now be lifted clear Care must be exercised w...

Page 69: ...ntrol board from the front moulding as described in Paragraph 7 3 6 2 Referring to Figure 23 and using a pozi screwdriver undo and remove the four PT pozi screws and washers that secure the display mo...

Page 70: ...ue coloured end is facing uppermost at the display end The keyboard PCB must have the blue colour facing downwards as shown in Figure 23 6 Once the cable is fitted correctly re fit by reversing steps...

Page 71: ...the display assembly from the front moulding as described in Paragraph 7 3 11 2 Using a small flat bladed screwdriver gently lever the four metal tabs enough that you can lift the display out from the...

Page 72: ...ver and referring to Figure 26 undo and remove the ten pozi PT screws securing the keyboard PCB to the front moulding Note The keymat and keycaps fit between the keyboard and the front moulding If you...

Page 73: ...scribed in Paragraph 7 3 13 and as shown in Figure 27 2 The silicon rubber keymat is now exposed The keymat has thirteen protruding pips that fit through holes in the keyboard PCB see Figure 27 Detach...

Page 74: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 66 Figure 27 Keymat and Keycaps Removal Keymat Keymat silicon pips Keyboard PCB Keycaps...

Page 75: ...rinter mechanism are also detailed The passenger display is also a part of the printer assembly refer to Section 7 5 for removal instructions 7 4 1 Removing The Printer Assembly 1 Remove the console a...

Page 76: ...s described in paragraph 7 4 1 CAUTION OBSERVE ANTI STATIC PRECAUTIONS Prior to removing the printer PCB disconnect the connectors from PL7 PL13 and pink wire spade terminal PL1 PL11 PL6 PL3 and PL2 f...

Page 77: ...c as described in Paragraph 7 4 3 2 Remove the E clip using a suitable tool 3 The paper spigot can now be removed from the printer base moulding 4 The Delrin ball and spring can now be accessed by pri...

Page 78: ...ixing M3 pan pozi screw Printer paper Housing assy Fixings M pan 3 pozi screws 3 off Delrin Ball Paper Spigot Hole Plug E Clip Paper Location Peg E Clip Spring Plastic Bearing Paper Tension Spring Syn...

Page 79: ...ism 1 If fitted remove the paper roll as explained in Paragraph 6 2 1 Disconnect connectors PL2 PL3 PL6 and PL7 from the printer PCB 2 Referring to Figure 30 remove the three M4 fixing screws from the...

Page 80: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 72 Figure 31 Dismantling The Wayfarer 6 Printer Mechanism...

Page 81: ...c When refitting the blade see Figure 32 ensure that the tabs on the end locate in the cut outs correctly before fitting the side infill blade lock over the spigot into the rectangular cut out and ov...

Page 82: ...ow the lower corner of the guide to be lifted clear of the spigot The guide can now be lifted clear of the printer EXIT GUIDE SPIGOT FIXED EXIT GUIDE GUIDE ROD FOR CLARITY ONLY THE PAPER GUIDE IS SHOW...

Page 83: ...spigot locating the longer end of the spring against the smaller of the two spigots adjacent to the lever s locating shaft the shorter spigot is in fact the protruding end of the spring pin see Removi...

Page 84: ...ut at the motor end of the roller using the appropriate spanner detailed in Table 2 THIS NUT HAS A LEFT HAND THREAD When the nut has been fully loosened the roller shaft can be turned by hand until it...

Page 85: ...and the connector unplugged from PL6 on the printer board before the motor can be removed completely Removing the Print Head CAUTION OBSERVE ANTI STATIC PRECAUTIONS a Prior to removing the print head...

Page 86: ...rations see Figure 37 i Remove three screws securing the head release cover to the print head assembly The print head together with the insulator film can now be withdrawn from the extrusion Note that...

Page 87: ...llow self alignment and correct pressure on the paper Removing The Lower Paper Guide a Remove the print head locking lever as described earlier b With reference to Figure 37 remove the print head asse...

Page 88: ...r PL2 Now remove the two No 2 screws securing the microswitch to the floor of the lower paper guide Figure 38 and lift the microswitch clear pulling the attached cable assembly up through the hole in...

Page 89: ...isplay can be removed from the printer assembly as described in the following paragraphs Figure 39 Printer Assembly with Passenger Display 7 5 1 Removing The Top Display Assembly 1 Remove the printer...

Page 90: ...nger display cable can now be lifted out 5 The passenger display is a non repairable part If any of the parts are suspected faulty then replace the top display PCB assembly 6 Re fit by reversing these...

Page 91: ...that the unit is switched off for no less than thirty seconds before removing or inserting SAM cards and also use anti static precautions To gain access firstly open the lid as described in Paragraph...

Page 92: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 84 Figure 41 Location of SD SAM GPRS SIM WIFI USB Sockets...

Page 93: ...ccess to the slot Refer to Figure 41 to identify the location of the SD card Industrial grade only SD cards should be used Parkeon accepts no responsibility for customers who choose to use commercial...

Page 94: ...sed for external encryption of devices for specific applications such as ITSO or Calypso where it is required to perform secure smart card financial transactions The 3G 4G SIM comes pre programmed wit...

Page 95: ...ot until it locks 3 To release the card press downwards on the top edge of the card to release and then withdraw the card 7 6 4 Wifi Module and Antennas 1 The Wifi module and its antenna are shown bel...

Page 96: ...ults are genuine and do not arise from incorrect installation or operation If in doubt check the operating instructions A number of fault conditions may be caused by defective connecting wires and cab...

Page 97: ...uires resetting c Faulty cable assembly d Faulty printed circuit board a Paper roll exhausted b Paper jammed c Printer control board faulty d Cable assemblies faulty e Printer motor not driving f Prin...

Page 98: ...aulty PL1 on printer control PCB b Printer control board faulty c Top display PCB faulty a Failure of LED s in particular keys b Console control board faulty c Faulty display keys cable assy a Defecti...

Page 99: ...removed from the machine If after re applying power to the machine the original fault is no longer present then the probability is that the fault was transient If the fault is still apparent then one...

Page 100: ...Paragraph 6 2 2 for removal instructions NOTE WARNING NOTICE If the paper is loaded and the motor is correctly functioning the fault may lie with the data bus to the print head or its associated circu...

Page 101: ...ensor faulty c Sync sensor cable assembly faulty Paper movement will normally be sensed by the sync sensor from movement of the sync wheel If such movement is not apparent an error message to that eff...

Page 102: ...cable assemblies If the cable assemblies check out as serviceable then the fault will be in the backlighting or data control circuitry on the iMX53 processor board or the buffer circuitry on the conso...

Page 103: ...need of replacement comes as part of the top display assembly Paragraph 7 5 1 refers 8 2 9 Keys Not Illuminated Possible causes a Failure of LED s in particular keys b Console control board faulty c F...

Page 104: ...is the original card is faulty If the fault is not due to a faulty SD card then it may be a faulty console control board that must be replaced by a known serviceable item Paragraph 7 3 6 refers 8 2 1...

Page 105: ...PCB faulty With reference to Figures 53 and 54 check the continuity of the 3G 4G antenna cable assemblies The 3G 4G module is a part of the 3G 4G PCB and if faulty should be replaced as described in...

Page 106: ...er and that there is no visible damage Finally check using a suitable meter that there is proper continuity along cables and wiring see Figures 44 to 63 for details of the cable assemblies 8 3 2 Repai...

Page 107: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 99 Figure 44 Interconnection Diagram...

Page 108: ...NTER BASE UNIT RING TERMINAL 15 WAY DTYPE CONSOLE REAR MOULDING FRONT SIDE RING TERMINAL CRIMP RECEPTACLE CONSOLE REAR MOULDING FRONT SIDE Lf21226 Lf21227 Figure 45 Printer Static Cable Assembly YELLO...

Page 109: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 101 Figure 47 Paper Out Microswitch Cable Assembly...

Page 110: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 102 Figure 48 Printer Data Cable Assembly...

Page 111: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 103 Figure 49 Passenger Display Cable Assembly...

Page 112: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 104 Figure 50 Data Graphics Cable Assembly...

Page 113: ...R ANTENNA PCB PL1 SMB PLUG RIGHT ANGLE CONSOLE REAR MOULDING rear side MMCX MALE RIGHT ANGLE Figure 51 SC Antenna PCB to BH Cable Assembly MMCX MALE RIGHT ANGLE CONTROL BOARD PL1 SMB JACK BULKHEAD CON...

Page 114: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 106 Figure 53 3G 4G Antenna to BH Cable Assembly...

Page 115: ...front side RF COAX CABLE RG178 5OR CONTROL BOARD PL5 MMCX FEMALE BULKHEAD CONSOLE REAR MOULDING front side MMCX MALE RIGHT ANGLE Figure 54 3G 4G Control board to BH Cable Assembly SMA MALE BULKHEAD CO...

Page 116: ...nual Page 108 MMCX MALE RIGHT ANGLE CONTROL BOARD GPS SMA FEMALE BULKHEAD CONSOLE REAR MOULDING front side RF COAX CABLE RG178 5OR CONTROL BOARD GPS SMA FEMALE BULKHEAD CONSOLE REAR MOULDING front sid...

Page 117: ...15 16 17 18 19 29 30 31 32 33 34 35 36 37 24 6 25 7 26 8 27 9 28 10 29 11 30 12 31 13 32 14 33 15 34 16 35 17 36 18 37 19 38 39 X_LAN7 USB_EXT_VBUS 20 21 22 23 24 25 26 27 28 USB2 X_LAN6 USB2 X_LAN8...

Page 118: ...SK5 SK5 Yl Or CONSOLE SPEAKER CONSOLE CONTROL PCB CONSOLE SPEAKER CONSOLE REAR MOULDING front side CONSOLE CONTROL PCB Figure 58 Console Speaker Cable Assembly SK4 0V DATA 1 2 R Bk RED PIN 1 SK4 SERIA...

Page 119: ...PCB 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CONSOLE CONTROL PCB 16 S1 WAY IDC SOCKET 15 WAY DTYPE SOCKET BULKHEAD 0V 5V I2C1_DATA I2C1_CLK USB_EXT_VBUS USB_PRINTER_ID...

Page 120: ..._A R_LCD_CLS R_LCD_R0 SLEEP LIGHT_SENSE LCD_VCC 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 RESET I2C1_CLK 0V 0V BACKLIGHT_ADJUST 3V3 0V 0V...

Page 121: ...KEYBOARD PCB SK5 CONTROL PCB PL5 KEYBOARD PCB SK5 CONTROL PCB 3V3 0V 0V MFP_D53 KEY_ROW1 MFP_D53 KEY_ROW2 MFP_D53 KEY_ROW3 MFP_D53 KEY_ROW4 MFP_D53 KEY_ROW5 MFP_D62 KEY_COL0 MFP_D63 KEY_COL1 MFP_D64 K...

Page 122: ...CD_DCLK R_LCD_R3 32 33 34 35 36 37 38 39 40 5V 0V R_LCD_G2 R_LCD_G3 R_LCD_G4 R_LCD_B0 R_LCD_B1 R_LCD_B3 R_LCD_B4 ADJ_B LIGHT R_LCD_DON R_LCD_VSYNC 3V3 R_LCD_HSYNC 0V 5V 0V 0V R_LCD_R0 R_LCD_R1 R_LCD_R...

Page 123: ...If the model has no smart card GPS or 3G 4G components 3 A complete recommended spares listing for the generic Wayfarer 6 is given in Table 5 9 2 Sequence of Drawings and Recommended Spares List The s...

Page 124: ...Publication Number 53923 Issue 3 March 2016 Wayfarer 6 Generic Service Manual Page 116 Figure 64 Wayfarer 6 ETM and Tray Exploded View Generic...

Page 125: ...sembly 73653 X Printer Base Moulding LF10708 Printer Control PCB Way6 42680 Thermal Printer Head 42747 Motor Gearbox 73659 Paper Location Peg 14581 Wayfarer 6 Printer Assy 52922 Paper Roll Console Ass...

Page 126: ...ngs optional 14595 Wifi Expansion kit PCB fixings optional LF10715 SAM and Wifi Expansion PCB 3 SAM s optional LF10716 SAM only Expansion PCB 3 SAM s optional LF10717 Wifi only Expansion PCB optional...

Page 127: ...THE HUB PARKEON 72704 MUST BE RETAINED WITHIN THE ROLL SO AS TO RESIST UNAUTHORISED REMOVAL USING THE TIGHTNESS OF THE WIND THE FORCE REQUIRED TO PUSH THE HUB FROM THE ROLL SHOULD BE IN EXCESS OF 20KG...

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