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Panasonic YA-1W Series, Operating Instructions Manual

The Panasonic YA-1W Series is a high-performance device that brings convenience to your daily routine. With its comprehensive Operating Instructions Manual, users can effortlessly navigate through all its features. Easily download this essential manual for free from manualshive.com, empowering you to maximize the potential of your Panasonic YA-1W Series product.

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External Control Signal Connection

OM1305066E26

38

7. External Control Signal Connection

7.1 Terminal location of the sequencer card

Note

 • Allocation of User I/O terminals vary with start method.
 •Terminals marked with

*

: An additional setting is needed to enable the signal.

**

: Functions vary with the circuit board (see left table).

Specifications

Part number

Output type

T / Y / U

ZUEP5789

Open collector (NPN)

E ZUEP5826

Open 

collector 

(PNP)

IN 1-8

1

User-IN001

ST
A

T

US IN

1

Servo  ON

2

User-IN002

2

OPR confirm

*

3

User-IN003

3

Operating mode

4

User-IN004

4

Teaching mode

5

User-IN005

5

（

Reserved)

6

User-IN006

6

Error release

7

User-IN007

7

Start

8

User-IN008

8

Hold

OUT

 1-8

1

User-OUT001

ST
A

T

US OUT

1

Alarm

2

User-OUT002

2

Error

3

User-OUT003

3

Operating mode

4

User-OUT004

4

Teaching mode

5

User-OUT005

5

Ready

6

User-OUT006

6

Servo  ON

7

User-OUT007

7

Running

8

User-OUT008

8

Hold status

IN 9

-40 
(Lin
e 

A)

1

**

<T, Y, U>

(Not in use)

<E>

COM

IN

 9-4

0 (L

in

e B)

1

**

< T, Y, U>

COM

<E>

U24V

2

**

2

**

3

(Not in use)

3

(Not in use)

4

(Not in use)

4

(Not in use)

5

User-IN009

5

User-IN025

6

User-IN010

6

User-IN026

7

User-IN011

7

User-IN027

8

User-IN012

8

User-IN028

9

User-IN013

9

User-IN029

10

User-IN014

10

User-IN030

11

User-IN015

11

User-IN031

12

User-IN016

12

User-IN032

13

User-IN017

13

User-IN033

14

User-IN018

14

User-IN034

15

User-IN019

15

User-IN035

16

User-IN020

16

User-IN036

17

User-IN021

17

User-IN037

18

User-IN022

18

User-IN038

19

User-IN023

19

User-IN039

20

User-IN024

20

User-IN040

OUT

 9

-40 
(Lin
e 

A)

1

COM

OUT9-40 (Line 

B)

1

**

<T, Y, U>

(Not in use)

<E>

U24V

2

COM

2

**

3

(Not in use)

3

(Not in use)

4

(Not in use)

4

(Not in use)

5

User-OUT009

5

User-OUT025

6

User-OUT010

6

User-OUT026

7

User-OUT011

7

User-OUT027

8

User-OUT012

8

User-OUT028

9

User-OUT013

9

User-OUT029

10

User-OUT014

10

User-OUT030

11

User-OUT015

11

User-OUT031

12

User-OUT016

12

User-OUT032

13

User-OUT017

13

User-OUT033

14

User-OUT018

14

User-OUT034

15

User-OUT019

15

User-OUT035

16

User-OUT020

16

User-OUT036

17

User-OUT021

17

User-OUT037

18

User-OUT022

18

User-OUT038

19

User-OUT023

19

User-OUT039

20

User-OUT024

20

User-OUT040

Summary of Contents for YA-1W Series

Page 1: ...s 2010 Operating Instructions Model No YA 1W YA 1Z YA 2E YA 2G Series TAWERS WGH Ⅲ 450 A Type The Arc Welding Robotic System Model No YA 1WAR61T YA 1WAR61Y YA 1WAR61E YA 1WAR61U TM 1400 TM 1100 TM 1600 YA 1WAR81T YA 1WAR81Y YA 1WAR81E YA 1WAR81U TM 1800 TM 2000 YA 1ZAR81T YA 1ZAR81Y YA 1ZAR81E YA 1ZAR81U TL 1800 TL 2000 YA 2EAR81T YA 2EAR81Y YA 2EAR81E YA 2EAR81U TS 800 TS 950 YA 2GA261T YA 2GA261...

Page 2: ... arising out of this Product or the use of it the cause of which is other than the foregoing but is also not attrib utable to PSFS Any claim of a third party that this Product infringes the intellec tual property rights of such third party that are directly or indi rectly caused by User s use of this Product and relate to the method of production ANY LOST PROFITS OR SPECIAL INDIRECT INCIDEN TAL OR...

Page 3: ... O Specifications 31 6 1 I O for safety circuit 31 6 1 1 Spare emergency stop input 31 6 1 2 External emergency stop input 32 6 1 3 Door stop input 32 6 1 4 Protective stop 1 input 33 6 1 5 Protective stop 2 input 33 6 1 6 External enabling input 33 6 1 7 Input of the safety circuit 34 6 1 8 Emergency stop output 35 6 2 Other safety input output 37 6 2 1 Safety holder input 37 6 2 2 Installation i...

Page 4: ...ndersized worn damaged or bare wired cables 4 Connect cables firm and insulate the connected parts 5 Do not use the product with a case and panel removed or not in place 6 Do not handle the welding power unit with torn or wet gloves 7 Wear safety harness in case of working above floor level 8 Perform periodic checks without fail Repair or replace any damaged parts as needed prior to use 9 Turn off...

Page 5: ...ted in hidden places 5 Connect cables firm and insulate the connected parts Improper cable connections or touching of cables to any electric current passage of the base metal such as steel beam can cause fire 6 Connect the base metal cable as close as possible to the welding section 7 Do not weld a sealed tank or a pipe that contains gas 8 Keep a fire extinguisher near the welding site for an emer...

Page 6: ...raighten the torch cable and reduce the preset feed amount current to half or less before applying the wire inching 3 If the high speed wire inching is executed with the torch cable extremely bended the welding wire may pass through the resin liner and the cable Replace any damaged liner cable with a new one with out fail Never use a damaged liner cable or it can cause gas leak or insulation deter...

Page 7: ...d in accordance with the following European directives and harmonized standards EU directives 2006 42 EC and 2014 30 EU EN standards EN ISO 10218 1 2011 EN 60204 1 2006 A1 2009 EN 60974 1 2012 EN 60974 5 2013 EN 61000 6 4 2007 A1 2011 EN 61000 6 2 2005 and EN 60974 10 2014 A1 2015 Before put into service the Robot in the European market the Robot system shall be designed in accordance with the man...

Page 8: ...00 Limiting to manipulator 3 built in external axes 2 kW motor or smaller per axis total motor capacity 4 kW or less 6 exterior type axes Total motor capacity 20 kW or less Position detection method Electronic type absolute pulse encoder Position control method Software servo control Speed control method Constant linear velocity control during CP control Speed range at teaching operation Max speed...

Page 9: ...066E26 9 Dimensions T Y spec U spec E spec A View from A Unit mm A View from A Unit mm 576 629 1407 599 553 43 4xφ14 134 310 550 A View from A Unit mm 576 629 1407 599 553 43 310 550 4xφ14 138 Other than LA 1800 178 LA 1800 ...

Page 10: ... Spare emergency stop 3 External emergency stop 4 Door stop 5 Enabling switch 6 External enabling switch 7 Panel emergency stop 1 8 Protective stop Output Emergency stop output system 4 Input specs Double contacts Dual circuit Output specs Double contacts Dual circuit External memory Communication Interface Controller Optional RS 232C RS 422 and Ethernet 2 Teach Pendant SD memory card slot USB2 0 ...

Page 11: ...emperature The thermal switch is turned on and stops the output when the welding power source becomes an abnormal elevation of temperature due to over duty cycle or over rated output current or declining cooling effect Item Specifications Built in welding power source type YA 1TD451T00 Welding method CO2 MAG Stainless steel MIG Pulsed MAG MIG Control method Inverter Max no load voltage 65 VDC Outp...

Page 12: ...ical self hold type Connecting cable 10 m mass 988 5 g Cables not included Unit mm CAUTION Careful not to drop the teach pendant Or it may result in teach pendant damage and or injury Do not place anything on the teach pendant Do not apply any strong force or impact especially on the LCD part Or it may result in damage of teach pendant and LCD Do not pick up or handle the teach pendant by the cabl...

Page 13: ...numbers the operation box is factory connected at shipment If not connected the PNL terminal of the safety card is factory short circuited at shipment T Y spec Optional E U spec Standard Item Specifications Environmental protection class IP40 or equivalent AUTO mode switch 1 Connect to the PNL connector of the sequencer card Emergency stop switch 1 Mechanical self holding type Connect to the PNL c...

Page 14: ...T Y spec 250VTLLC15A YABD93 3 Yes E spec FNM15 YABD288 3 Yes U spec Not provided Yes Fastener key For the front door lock Fastener attachment 2 Connector For the Sequencer card FCN361J040AU FCN361J040AU 2 Connector cover For the Sequencer card FCN360C040B FCN360C040B 2 Harness For external emergency stop and door stop AWC42038 AWC42038 4 Label for Key switch Sheet type ANS31017 ANS31017 1 Delivere...

Page 15: ... sectional area AWG6 are included in the connect ing able unit Flexing cable Made to order Lay the cable on a place free from tension or twist to the cable Two pieces of ground cable AWC42164LN 5 m in length 14 mm2 in sectional area AWG6 are included in the connect ing able unit Note For other cable lengths please consult Panasonic representatives Install manipulator and controller so that the dis...

Page 16: ...rough the attached two eyebolts as illustrated in the figure on the right Double wire hanging method Hook the wires to the provided eyebolts 3 In case it is necessary to use folk lift for transportation pack and fix the controller in the transportation package before moving it CAUTION In case of using a crane be sure not to stand under or near the lifted controller In case of using forklift be sur...

Page 17: ...h machine See Specifications 4 2 Installation site 1 Locate the controller outside of the work envelope of a manipulator and also outside the safety fenced area Make sure to maintain space from any wall or periph eral equipment see the figure on the right from any wall or peripheral equipment for maintenance and inspection work and to control temperature inside of the controller Note Do not place ...

Page 18: ...n the teach pendant and the controller is 10 m 4 Operation box The panel fixture is provided with the operation box to station the operation box during operation or to store it To use the panel fixture please prepare a hook at customers end Make sure to locate it outside of the work envelope of a manipulator and also outside the safety fenced area It shall be placed where the operator can check in...

Page 19: ... and lock the plug Note Make sure to connect the controller to the manipulator of the same production number as the controller as the ori gin data of the manipulator robot position control origin which forms a pair with the controller is saved in the con troller Connecting cable is sold separately Prepare a cable of length suitable to the installation environment position of the devices For detail...

Page 20: ... If the applied output cable or power cable is very long the welding condition for 450 A 40V may not be obtained due to voltage drop of the cable In such case use a cable with a larger diameter as extension cable 5 1 3 Notes on using multiple robots To weld one workpiece with multiple robots observe the following Connect the work cable and voltage detection line of each robot to the closest possib...

Page 21: ...e connector of the teach pendant and then fasten the cable ring Note When fastening the cable ring Do not fasten the ring tight at one time and forcedly Turn the ring a little and push the cable in and repeat the proce dure until the ring is set completely Fastening the ring forcedly may cause damage or malfunc tion of the machine Teach pendant TP cable Match three matchmarks of Teach pendant side...

Page 22: ...the PE terminal M8 bolt 3 Put the cover of the box back in place CAUTION Provide grounding to the protective earth terminal PE of the controller exclusively Check the grounding work before operation Countries Grounding resistance Size of protective grounding wire Japan 100 ohm or less 14 mm2 or more EU 100 ohm or less 14 mm2 or more USA 0 1 ohm or less AWG6 or more Others Conform to all national a...

Page 23: ...xis together with a robot For details and grounding work please consult your local electrical engineers For E model of LA and TS series manipulators use the attached noise filter without fail For details of the noise filter see the operating instructions of the noise filter Connecting to a power facility other than 200 VAC For connection to a power facility of 220 VAC please refer to section Using...

Page 24: ... attached rubber sheet and then set the saddle over the rubber sheet to fix the cable to the lower part of the controller Outside diameter of cord lock adaptive cable 32 mm 34 mm Note Connecting screw A Do not use a wrench Tightening torque 2 5 N m to 3 0 N m Recommended terminal at A 14 mm2 M6 27 5 11 5 10 6 4 12 5 8 9 Terminal box M5 screw holes for saddle fixing Terminal box cover A CAUTION Do ...

Page 25: ...troller at 220 VAC it is necessary to switch the voltage of the controller and also built in welding power source How to open the rack 1 Disconnect all four connectors TPOW TCOM CAN0 and CAN1 from the backplane 2 Disconnect three flat cables from the weld control card Outside diameter of cord lock adaptive cable 32 mm 34 mm Note Connecting screw A Do not use a wrench Tightening torque 5 5 N m to 7...

Page 26: ...nectors that have been disconnected back in place 6 Connect the power cable Built in welding power source Open the panel at the bottom of the left side panel of the controller and change the harness connections of the built in welding power source Using at 200 VAC Connect VIN and 200 VAC Using at 220 VAC Connect VIN and 220 VAC Applicable models T Spec Y Spec Other models are not switchable to 220...

Page 27: ... a case turn on the power switch anew Please allow 3 to 5 minutes of cooling down of the inside of the built in welding power source after welding opera tion before turning power off the door handle Operation 1 Turn the handle clockwise to turn ON the switch and counter clockwise to turn it OFF Turn the handle fur ther to the left to UNLOCK the door 2 Set the handle to the OFF position before clos...

Page 28: ... on the door handle 2 Lock the breaker switch inside the controller Use a padlock customer preparation to lock the breaker switch inside the controller at the OFF position Refer to the following figure to set a padlock Shape of the breaker switch varies with the period when the controller was manufactured Controller Padlock Diameter 8 mm or less Hasp part for padlock 16 mm or more Breaker Breaker ...

Page 29: ...t noise If a system comprises a machine which generates high frequency such as TIG plasma the robot I O circuit may be damaged by the high frequency noise Be sure to design so that any external input to the system should use a no voltage contact signal and any output to an external device should be converted into relay contact output At the time of wiring to the inside of the controller make sure ...

Page 30: ...2 Bind the clamp filter and the fixing plate and fix them on the bottom plate of the controller Note Check the following of the following phenomena occur The detector activates without a collision The servo turns off on its own during the welding operation in program test mode A file closes on its own during the welding operation in program test mode Check if shielded cables are used Check if the ...

Page 31: ...ormally closed 2 contact switch Connect one set of contacts between SPEMG1 and SPEMG1 and the other set between SPEMG2 and SPEMG2 If this input terminal is not to be used short terminals between SPEMG1 and SPEMG1 and also SPEMG2 and SPEMG2 without fail They are fac tory shorted at shipment CAUTION The product is delivered in emergency stop state Open Installation input Confirm total safety of robo...

Page 32: ...nput terminal to input door status open closed of robot safety fence Use a switch with two normally closed contacts The robot goes into an emergency stop state when the switch is switched to OPEN and the door stop input is input Note Please note that the door stop input does not function in TEACH mode It is factory set to OPEN at shipment With that setting it is possible to connect interlock of th...

Page 33: ...put Movements are almost the same as that of Protective Stop 1 This terminal is used to receive the emergency stop out put from its cooperative counterpart in multi cooperative robot control 6 1 6 External enabling input An input terminal used to make the enabling function effective from an external input Servo power is turned ON when both the enabling switch on the teach pendant and the external ...

Page 34: ... operation box Teach pendant emergency stop switch Enabling switch Teach pendant External Enabling switch Short circuited at the Mode select switch Door stop Manipulator overrun switch External emergency stop Servo power magnetic switch Brake release relay Short circuited at the For Cooperative robot1 Protective stop2 shipping from the factory shipping from the factory shipping from the factory Sh...

Page 35: ...uts as follows 1 Emergency stop output How connectors OUTMD0 to OUTMD6 of the Safety card are shorted determines its output conditions 2 Reserved emergency stop output 3 Emergency stop output for application How connectors OUTMD0 to OUTMD6 of the Safety card are shorted does NOT change its output conditions 4 Reserved emergency stop output for application Emergency stop output for application Rese...

Page 36: ... B A 9 Protective stop 1 input E E E B B B B B 10 Emergency stop of its cooperative counterparts in multi cooperative robot control E E B B B B B B 11 Protective stop 2 input E B B B B B B B 12 In alarm condition D D D D D D D D A The emergency stop output terminal goes open when the emergency stop input is input The emergency stop output terminal is closed when the emergency stop input is release...

Page 37: ... and SH do not have polarity 6 2 2 Installation input Set the input open to indicate the warning message Now installing Check wire connections Short INST on the screen of the teach pendant every time the controller is turned ON and mode change operation mode teaching mode is executed so as to warn the operator of the robot system that the safety I O setting of the robot system has not competed Not...

Page 38: ...40 Line B 1 T Y U COM E U24V 2 2 3 Not in use 3 Not in use 4 Not in use 4 Not in use 5 User IN009 5 User IN025 6 User IN010 6 User IN026 7 User IN011 7 User IN027 8 User IN012 8 User IN028 9 User IN013 9 User IN029 10 User IN014 10 User IN030 11 User IN015 11 User IN031 12 User IN016 12 User IN032 13 User IN017 13 User IN033 14 User IN018 14 User IN034 15 User IN019 15 User IN035 16 User IN020 16 ...

Page 39: ...mon U24V T Y U spec Maintenance use E spec 24 VDC input for I O COM terminal for I O 24 VDC power supply for maintenance Connector Application RS 232C RS 422 For an optional units or digital communication of welding power source EX_IO For an optional unit Connector Port number Connector symbol RS 232C Port 1 232C 1 X20 Port 2 232C 2 X17 Port 3 232C 3 X16 RS 422 Port 1 422 1 X19 Port 2 422 2 X18 Po...

Page 40: ...y customer Voltage 24 VDC 10 0 Capacity 75 W or more Apply noiseless stable power is applied To remove the common mode noise refer to the following figure and input the capacitor Recommended capacitor Film capacitor 0 1 µF 50 VDC Input terminal equivalent circuit To receive no voltage ON OFF contact signal from an external equipment External relay contact to be connected 1 ohm or less Chattering 1...

Page 41: ... The servo power is OFF Auto operation is not set In error condition Stop input is ON In override state Stop input Turn ON this input signal to bring the operating robot into a hold state While the signal is ON re start manual operation and trace operation are not operable The robot remains in a hold state even if this signal is turned OFF To restart operation turn ON the start input signal Operat...

Page 42: ...ed by turning on the Operating mode input if the teaching mode is selected this signal remains ON Ready output The signal is output when the robot is ready to receive a status input signal It goes OFF when the robot is in an alarm condition or when the Emergency stop input is ON Servo ON output The signal is output when the servo power is ON Examples of installing a signal light Running output The...

Page 43: ...eting PRG if OFF command is not executed Restoration Restoration Opening file START TP HOLD EMG STOP SERVO ON EXT reservation EXT START PRG1 reserved ON command ON command OFF command START TP PRG2 reserved PRG1 PRG2 End of PRG Running output HOLD status output Servo ON Program execution AUTO mode Output terminal Setting HOLD OFF EMG STOP OFF OFF command No OFF command No OFF command No restoratio...

Page 44: ... OFF command is not executed Opening file START TP TP HOLD EMG EMG SERVO PRG PRG1 PRG2 reserved EXT reservation EXT Start PRG1 PRG2 End of PRG End of PRG Power OFF ON command ON command ON command ON command ON command OFF command OFF command OFF command AUTO mode Setting HOLD LOCK EMG STOP OFF Setting HOLD LOCK EMG STOP LOK output EMG STOP output Restoration Closed Open EXT reservation STOP ON Ou...

Page 45: ...l Running output HOLD status output Program execution Setting HOLD OFF EMG STOP OFF Opening file OFF command Restoration End of PRG START START ERROR EMG SERVO OFF command OFF command OFF command OFF command OFF command ON command ON command ON command ON command ON command ON command Restoration Output terminal Output terminal Setting HOLD LOCK EMG STOP OFF Setting HOLD LOCK EMG STOP LOK ON gener...

Page 46: ...ding on the type of keyboard some functions such as multimedia are not available 7 8 3 SD Memory Card slot Main CPU card 1 Recovery SD memory card slot It is a slot for TP version auto matching function and Scheduled backup function TP version auto matching function is available with the software version 9 00 or higher 2 User SD memory card slot It is a slot for optional software No card is set in...

Page 47: ...r as output cable lead the cable to connect the external device and the monitor terminal from the underside of the power 4 Re install the output terminal cover back in place to complete Layout and functions of the monitor terminals Monitor terminals Terminal name Function Welding current monitor terminal Connect a DC ammeter to between these terminals to monitor welding amperage Output terminal fr...

Page 48: ...he time of every 2 000 hour inspection If you enter into a periodical inspection contract with our company our periodical inspections will start with a 2 000 hour annual inspec tion Note Inspection of the product is available as fare paying ser vice For details please contact Panasonic representa tives WARNING Risk of Electric Shock Disconnect and lockout main power before servicing equipment More...

Page 49: ...lt Panasonic representatives How to replace filter 1 Loosen the fixing screw of the filter fitting Then open the filter fitting and remove the filter 2 Insert a new filter into the filter fitting and then close the filter fitting Then tighten the filter fitting fixing screw Parts Item Service Remarks 1 Ground cable Cables Looseness Breaking or damage of wire Re tightening Replacement 2 Manipulator...

Page 50: ...us if causes are not clear Do not use the robot unless the manipulator is repaired Note The fan for the built in welding power source 2 pcs on the front panel side may not rotate immediately after power on It starts rotation with increasing temperature of the built in welding power source after starting actual operation It stops rotation when the temperature of the built in welding power source de...

Page 51: ...resistance measurement This product uses semiconductor components such as transistor Executing withstand voltage test or insulation resistance measurement casually may cause serious phys ical injury or mechanical failure In case of necessity con tact our sales distributors or Panasonic representatives ...

Page 52: ...26 52 9 Disposal of this product After disposal of this product data in the controller might go to third parties To prevent this perform All Clear in Memory clear menu before disposal For details refer to Operating Instructions Operation ...

Page 53: ...Repair Parts List OM1305066E26 53 10 Repair Parts List 10 1 Controller F 38 E spec ...

Page 54: ...7 AED01317 1 for RT C AED01319 AED01319 1 for UA C AED01316 AED01316 1 for FA C AED01322 AED01322 1 for RW C AED01318 AED01318 2 for BW TW C YA 1ZCR81 AED01317 AED01317 1 for RT C AED01319 AED01319 1 for UA C AED01316 AED01316 1 for FA C AED01323 AED01323 1 for RW C AED01322 AED01322 1 for BW C AED01318 AED01318 2 for TW C YA 2ECR81 AED01316 AED01316 3 for RT UA FA C AED01322 AED01322 3 for RW BW ...

Page 55: ...t of the welding power unit is avail able only by unit 2 Eyebolts are important safety parts When they are lost or broken purchase Panasonic genuine eyebolts for your safety Class A Consumable parts rather short replacement cycle B Assemblies and parts of high frequency in motion C Important electric parts D Parts rather long replacement cycle No Description Part number Repair part order number Q ...

Page 56: ...Repair Parts List OM1305066E26 56 10 2 Teach pendant ...

Page 57: ...itch AS6M2KT2PA YAB120 1 With 2 keys YAB178 B 15 Emergency Stop Switch XA1EB3U02TR YAB224 1 O B 16 Push button switch A165TGYMNMA1 YABD40 1 B 17 Push button switch A165TWMNMA2 YAW173 1 B 18 Push button switch A165TGYMNMA3 YAB122 1 B 19 TP CPU Card ZUEP5800 ZUEP5800 1 C 20 TP UP card ZUEP5716 ZUEP5716 1 C 21 TP Low Card ZUEP5811 ZUEP5811 1 C 22 TP Right Card ZUEP5810 ZUEP5810 1 C 23 TP Left Card ZU...

Page 58: ...r short replacement cycle B Assemblies and parts of high frequency in motion C Important electric parts D Parts rather long replacement cycle No Description Part number Repair parts order number Q ty Note Class Safety part Operation box AEU01610 AEU01610 1 D 1 Emergency Stop Switch XA1EB3U02TR YAB224 1 B Yes 2 Push Button Switch A165LJWM24DN YABD204 1 B 3 Cable AWC32923LP AWC32923LP 1 6 m B 4 Fixi...

Page 59: ... 11 Critical Raw Material CRM List CRM Description Part number Note Light Rare Earth Elements Motor TS4602N3030 Included in feeder 50 W TS4606N3337 Included in feeder 100 W TS4604N3022 Included in feeder 150 W MTNM000185AA Included in feeder 200 W ...

Page 60: ...presents Ground Pass the cable through the clamp filter twice Note 5 Attach clamp filters to M OUT of all the axes For YA 1TCR EH controller or E specification of TAWERS 450 A only Pass the cable through the clamp filter twice TCOM as per the below figure Note4 Attach the clamp filter to the grounding wire of the TP harness See the figure on the right for details before connecting to the terminal ...

Page 61: ...ay H Power card DC power H Bottom plate Ground Welding sub card Inverter Connector mounting plate Input terminal block card Front door SV H bolt Terminal block E U spec Ground bolt U spec Harness Harness Grounding wire Cable assy to DISCH1 Note1 Harness 25 1 and Harness 25 2 Note1 are only for E U spec Note1 E spec Ground bolt Ground bolt Grounding wire Grounding wire Input terminal block Filter c...

Page 62: ...Robot Controller Main Welding control card Welding sub card Welding power card 2 Inverter card Inverter card EMG release servo ON Soft control ON K2 K3ON Drive board Drive board Drive board Drive board Inverter card Inverter card After K2 K3ON after 1 7S K1ON DC Power source ...

Page 63: ...abel ANT41531 ANT41291 Caution label ANT41180 Warning label ANT41228 Warning label Caution label ANT40119 Warning label UNT00002 U spec only ANT41693 U spec ANT41228 Y spec Y spec WSANT00199 U spec WSANT00056 U spec WSANT00052 U spec Y spec ANT32063 U spec U spec only Warning label DNH00192 U spec only Caution label ANT32065 Warning label DNH00603 U spec only U spec only TUV mark WSANH00048 U spec...

Page 64: ...Label location OM1305066E26 64 Only for U specifications Warning label Caution label Warning label UNT00002 Warning label UNT00002 WSANT00053 Caution label WSANT00059 WSANT00051 ...

Page 65: ...Label location OM1305066E26 65 Only for E specifications Other than LA 1800 Only for E specifications LA 1800 ...

Page 66: ...NM00096 U spec only Type label WSANM00093 Smart Factory Solutions Co Ltd 2 7 Matsuba cho Kadoma City Osaka 571 8502 Japan Type label WSANM00096 LA 1800 E spec only Type label WSANM00169 Type label WSANM00096 LA 1800 U spec only Caution label ANT41192 Caution label ANT41215 Caution label ANT40151 Warning label ANT40117 ...

Page 67: ...el ANT30022 Caution label ANT41529 Caution label ANT41532 Caution label ANT41531 CE mark ANH42332 Caution label WSANT00051 U spec only Caution label ANT41291 Caution label WSANT00050 U spec only Caution label WSANT00052 U spec only Warning label WSANT00048 U spec only ...

Page 68: ...E26 68 Caution label ANT41505 Caution label ANT41444 Warning label UNT00002 Warning label ANT41228 Caution label ANT40119 Caution label ANT41366 Caution label DNH00192 Caution label ANT41542 Yspec only Warning label WSANT00231 ...

Page 69: ... U spec only Caution label ANT41589 U spec only Caution label WSANT00056 U spec only Caution label ANT41588 U spec only Caution label WSANT00054 U spec only Caution label ANT41693 U spec only Caution label ANT41689 U spec only Caution label WSANT00053 U spec only Caution label WSANT00049 U spec only ...

Page 70: ...label WSANT00055 U spec only Warning label ANT32065 U spec only Warning label DNH00603 U spec only TUV mark WSANH00048 U spec only Caution label WSANT00029 E spec only Caution label WSANT00059 U spec only Warning label WSANT00230 E spec only ...

Page 71: ...OM1305066E26 71 ...

Page 72: ...OM1305066E26 Panasonic Smart Factory Solutions Co Ltd 2 7 Matsuba cho Kadoma City Osaka 571 8502 Japan Panasonic Smart Factory Solutions Co Ltd Printed in Japan 2013 ...

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