OSTLING PinMark UMC box Operation Manual Download

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B_PM_UMCbox_en05.doc

ÖSTLING Markiersysteme GmbH

Maintenance

5-1

Chapter 5

Maintenance

General Guidelines for maintenance...................................................... 5-2

1.1

Maintenance overview ............................................................................ 5-3

1.2

Lubricants................................................................................................ 5-3

Mechanical parts ...................................................................................... 5-4

2.1

Maintenance overview ............................................................................ 5-4

2.2

Maintenance instructions ........................................................................ 5-5

Exhaust air silencer .............................................................................. 5-5

Toothed belts of the axes ..................................................................... 5-6

Slides of the axes ................................................................................. 5-8

Pneumatic parts ....................................................................................... 5-9

3.1

Maintenance overview ............................................................................ 5-9

3.2

Maintenance instruction ........................................................................ 5-10

Pneumatic maintenance unit.............................................................. 5-10

Summary of Contents for PinMark UMC box

Page 1: ...U UM MC C b bo ox x Ö S T L I N G Markiersysteme GmbH Broßhauser Str 27 42697 Solingen Deutschland Tel 49 0 212 26 96 0 Fax 49 0 212 26 96 199 www ostling com Edition 04 2006 ...

Page 2: ...art of the documentation may be reproduced in any form without previous written agreement of the company ÖSTLING Markiersysteme GmbH or processed multiplied or spread using electronic systems Mistake and technical subject to change ÖSTLING Markiersysteme GmbH ÖSTLING Markiersysteme GmbH is not responsible for any errors in this documentation A liability for indirect and direct damage which develop...

Page 3: ... 4 Duty to care in handling the marking system 1 5 Use of intended spare parts and operational funds 1 5 3 3 Measures of the manufacturer 1 6 4 Danger overview 1 7 Chapter 2 Set up 1 Installation and Set up of the Marking System 2 2 1 1 Installing the software 2 3 1 2 Built in units 2 4 2 Measures to prevent electronic interference 2 5 2 1 Complying with interference suppression as per CE 2 6 Chap...

Page 4: ... control 4 6 Switching on the control 4 6 Switching off the control 4 7 2 3 Brief instruction marking a workpiece 4 7 3 Working with masks 4 8 3 1 Creating a text field 4 8 Creating a new text field 4 9 Editing a text field 4 11 3 2 Working with wildcards 4 12 3 3 Creating objects 4 12 Creating a counter 4 13 Creating the object Date and Time 4 15 Creating the object User Input 4 16 Creating a shi...

Page 5: ... Further fonts 4 36 Chapter 5 Maintenance 1 General Guidelines for maintenance 5 2 1 1 Maintenance overview 5 3 1 2 Lubricants 5 3 2 Mechanical parts 5 4 2 1 Maintenance overview 5 4 2 2 Maintenance instructions 5 5 Exhaust air silencer 5 5 Toothed belts of the axes 5 6 Slides of the axes 5 8 3 Pneumatic parts 5 9 3 1 Maintenance overview 5 9 3 2 Maintenance instruction 5 10 Pneumatic maintenance ...

Page 6: ...B_PM_UMCbox_en00 doc 0 6 Table of contents ÖSTLING Markiersysteme GmbH Chapter 7 Index Chapter 8 Drawings parts lists Chapter 9 EC declaration of conformity Chapter 10 Service request ...

Page 7: ...al safety 1 3 3 1 Intended use of the marking system 1 3 3 2 Measures taken by the user operator 1 4 Consider warning plates and references 1 4 Personnel instruction 1 4 Duty to care in handling the marking system 1 5 Use of intended spare parts and operational funds 1 5 3 3 Measures of the manufacturer 1 6 4 Danger overview 1 7 ...

Page 8: ... as operators completely familiar with the UMC box marking system An extensive chapter has been devoted to all the safety concepts of the marking system and refers to possible dangers and measures to take Note Consideration must be taken into account that generally accepted safety rules and rules for the prevention of accidents goes beyond these references 2 Definitions is the range in the periphe...

Page 9: ...it is a marking system for marking products through coining Intended use means in addition The setting up conditions prescribed by the manufacturer must be kept and maintenance work must be accomplished The installation of the marking system and its operation must stand in conformity with the valid national regulations of the user country For their observance the user is responsible Impermissible ...

Page 10: ...ot work efficiently any more With heavily soiled ambient air use bellows option as cover Maintain marking system regularly Personnel instruction The marking system may be served waited and repaired only by authorized trained and instructed personnel Work on the electrical and pneumatic equipment may be implemented only by specially trained specialists In addition the following measures must be tak...

Page 11: ...t always be switched off over the MAIN SWITCH Exceptions to it with which the marking system must remain switched on with appropriate work are noted in the manual in each case With work on pneumatics Turn off and lock the compressed air supply Wait at least 5 s after turning off the compressed air supply until the pressure diminishes itself Examine whether the operating pressure dropped on 0 bar R...

Page 12: ...d kind of disposal and the waste key The safety data sheet can be requested with the manufacturer of the operational funds 3 3 Measures of the manufacturer All marking systems are series equipped complete with all necessary safety devices During operation all safety rules and rules for the prevention of acci dents must be kept Movable sharp edged parts Risk of injury Do not reach into the marking ...

Page 13: ...ds these additional measures in the following chart Type of endangerment Spot of endangerment Danger Additional measure Mechanical endangerment By squeezing Marking tool Marking head Risk of injury Risk of injury Do not reach into the danger area By cutting and chopping off Marking tool Marking head Risk of injury Risk of injury Do not reach into the danger area Electrical endangerment By electric...

Page 14: ...B_PM_UMCbox_en01 doc 1 8 Safety ÖSTLING Markiersysteme GmbH ...

Page 15: ...GmbH Set up 2 1 Chapter 2 Set up 1 Installing and setting up the marking system 2 2 1 1 Installing the software 2 3 1 2 Built in units 2 4 2 Measures to prevent electronic interference 2 5 2 1 Complying with interference suppression as per CE 2 6 ...

Page 16: ...tion cable for marking head and marking head Fig 10372 4 MAIN SWITCH 5 Fuse 2 A T 6 Connection line cord 7 Serial port RS232 8 Serial port foot switch 9 Connection BU2 10 26 pin connection BU1 11 Grounding screw Back side of the control UMC box Fig 10388 3 Tuck the 21 pin plug of the connection cable 2 into the 21 pin connection 3 at the marking head Ensure the coding pin of the plug is inserted i...

Page 17: ... supply voltage 115 230 V 50 60 Hz 11 Connect the serial port RS232 7 with the serial port of the PC via the PC connecting cable 12 Install software PinWare on the PC see below 13 If desired attach foot switch to the serial port foot switch 8 14 Tuck E STOP dummy plug into the connection BU2 15 Switch on the control via MAIN SWITCH 4 1 1 Installing the software 1 Insert CD with software PinWare in...

Page 18: ...e con sidered when installing the marking head into a production line Built in units must be installed adjustable to allow subsequent aligning and or exact adjusting of the distance tool tip workpiece Use a bellows option as cover if the unit is operated in a heavily soiled working environment This cover can be used only with horizontal instal lation of the unit Marking head 5 9 with coining tool ...

Page 19: ...g power Signal cables may not be laid with cables from units that would cause inter ference e g contactors power motors Otherwise use shielded mains cable and ground the shielding at one end The same applies for the auxi liary power supply for controllers and isolating amplifiers Sources of severe interference such as contactors and motors should be suppressed with RC components Within the switch ...

Page 20: ...ed production line the grounding screw must be connected with the central ground supply point of the line via a separate grounding cable The cross section of the cable should be at least 2 5 mm 2 Length connection cable control marking head max 2 m Cable foot switch two core with shielding a two pole jack plug made of plastic must be used Length cable foot switch max 3 m Lay the connection cable c...

Page 21: ...chnical data 3 2 2 1 Marking units 3 2 2 2 Control UMC box 3 3 2 3 Software 3 3 3 Description of the components 3 4 3 1 Marking unit 3 5 Unit design 3 5 Marking heads 3 6 Combination unit with marking head 3 7 3 2 Marking tools 3 7 Examples for marking tools 3 8 3 3 Control UMC box 3 10 4 External communication 3 11 ...

Page 22: ...rdinate unit with two stepping motors Thus material in the workpiece is compressed and or displaced In continuous operation the marking consists of a dense sequence of individual points which results in a closed line Engraving units cannot be operated with the UMC box 2 Technical data 2 1 Marking units Resolution mm standard 0 1 Coining frequency Hz oscillating freely approx 200 or controlled 20 1...

Page 23: ...TOP Display 4 status LED Keyboard compact integrated keypad with 2 keys Dimensions width mm 310 depth mm 176 height mm 75 Weight kg approx 2 5 Electricity 24 V DC via external power supply 90 250 V 50 60 Hz max 50 W Temperature range 0 C 45 C non condensing Tab 2 2 3 Software Mask max 31 text fields with up to 50 characters each or one graphic Font 15 fonts see chapter 4 Character height mm 0 5 99...

Page 24: ... of the components 1 Connection cable control marking head 2 Marking head here MagicPin 3 Control UMC box 4 Foot switch 5 PC connecting cable 6 External PC for Software PinWare not included in delivery 7 24 V power supply with line cord Components of the marking system Fig 10389 ...

Page 25: ...igns are available Table unit Hand held unit Built in unit Combination unit combination of table unit and hand held unit Customized special designs are also possible With the table unit the marking head is attached to a stand The marking head can be manually moved up and down Z axis Table unit Fig 10633 Table unit ...

Page 26: ... The marking speed of 1 100 mm s is entered via the software The marking speed has a substantial influence on the quality of the marking result the lower the marking speed the more evenly the marking During high marking speed the quality of the marking result does not only diminish but also step error arises by the mass inertia of the marking head The maximum marking speed depends therefore on the...

Page 27: ...eld mm Table unit Hand held unit Built in unit Combination unit MagicPin 30 x 50 3 5 30 x 50 4 6 40 x 60 5 9 50 x 90 8 14 80 x 140 available Tab 4 not available 3 2 Marking tools The carbide point of the marking tool is brought to oscillating by compressed air The marking image text graphic is coined into the workpiece as a dense sequence of individual points Thus material in the workpiece is disp...

Page 28: ...le frequency and is therefore suitable for nearly all appli cations Even the smallest markings are producible trouble free red housing The needle tip is brought to independent swinging by compressed air The fre quency amounts to approx 200 Hz depending on the pressure and work distance x Thus material in the workpiece is compressed and or displaced This coining tool is charac terised by a high nee...

Page 29: ...eedle can be affected With WP needles substantially larger needle strokes can be obtained than with WE needles black housing The needle tip is brought to independent swinging by compressed air The fre quency amounts to approx 150 Hz depending on the pressure and work distance x Thus material in the workpiece is compressed and or displaced This coining tool is charac terised by a large stroke and d...

Page 30: ...review of the marking result on the workpiece Both writings and graphics format plt can be imported by the software and marked thereby The software contains by default several character sets inclu ding their special characters and umlauts All characters can be aligned and arranged freely the arrangement on a circular arc is likewise possible Wildcards or objects can be used in marking E g the curr...

Page 31: ...Digital I O signals are sent via this connection e g start with foot switch ready for operation ready to mark marking and E STOP The high level of the input signals is defined between 17 30 V DC the high level for output signals will be 24 V DC The maximum current you can take from all output signal together is 0 5 A see chapter 6 Timing diagram signals on BU2 Fig 10401en ...

Page 32: ...B_PM_UMCbox_en03 doc 3 12 Description ÖSTLING Markiersysteme GmbH ...

Page 33: ...king with masks 4 8 3 1 Creating a text field 4 8 Creating a new text field 4 9 Editing a text field 4 11 3 2 Working with wildcards 4 12 3 3 Creating objects 4 12 Creating a counter 4 13 Creating the object Date and Time 4 15 Creating the object User Input 4 16 Creating a shift index 4 17 3 4 Saving masks 4 19 4 Working with projects 4 20 4 1 Saving a mask and adjustments as project 4 20 4 2 Open...

Page 34: ...king head in manual operation 4 28 7 3 Displaying marking head parameters 4 29 7 4 Displaying marking head origin 4 30 7 5 Selecting the marking tool 4 31 7 6 Setting options 4 32 Selecting the language 4 32 Selecting software adjustments 4 33 Changing the start mode of the control 4 34 8 Fonts 4 35 8 1 Default font 4 35 8 2 Further fonts 4 36 ...

Page 35: ...tors are available at the UMC box 4 status LEDs 1 1 Pushbuttons At the front of the control are the pushbuttons and the status LEDs 1 ENTER acknowledgment 2 ESC abort 3 LED Power on 4 LED Ready for operation 5 LED Ready for marking 6 LED Marking Front of the control UMC box Fig 10392 The software is designed in such a way that from switching on the control up to the start of marking you can always...

Page 36: ...LED 4 indicates that the motor electronics is ready to move the axes of the marking head The LED shines when the motor electronics is initialised If no marking head is connected to the UMC box or the stepping motors of the marking head are defective the green LED flashes If the yellow LED 5 shines the marking system is ready for marking When a mask is loaded in the software and Marking Start is se...

Page 37: ... field shall contain more than 50 characters its content must be divided on 2 text fields However only one mask can be loaded and marked A mask can be stored also in a project Beside the mask with all text fields a project contains also all other current adjustments on the control e g used mar king head A mask e g corresponds to a type plate the text fields correspond to the indivi dual fields of ...

Page 38: ...SWITCH Control boots axes of the marking head reference the slide of the marking head moves in X direction until the X initiator actuates Then it continues to move in X direction by the value of Overtravel see page 4 29 The slide moves likewise in Y direction The reached position is defined as basing point of the marking head This basing point is the origin of the marking field After successful ho...

Page 39: ...ages 4 19 and 4 20 2 After no keys is pressed for a short time switch off MAIN SWITCH 2 3 Brief instruction marking a workpiece 1 Switch on control via MAIN SWITCH 2 Select Load file 3 Select the desired file 4 Select 5 Enter the number of workpieces to be marked behind Number 6 Select to start the marking To mark another workpiece select again ...

Page 40: ... type Circular text Circle I left the lower edge of the text is put on the circular arc the text is aligned in the clockwise direction on the circular arc The beginning of the text lies on the reference point Circle I center the lower edge of the text is put on the circular arc the text is aligned in the clockwise direction on the circular arc The center of the text lies on the reference point Cir...

Page 41: ... Alignment on page 4 8 under XPos and YPos 6 Enter the marking speed under V mm s Note Text field with V 0 mm s are not marked and are displayed in the preview in blue colour 7 Enter the character height of the capital letters in mm under Height Heights from 0 5 to 99 9 mm can be entered When marking a data matrix enter the Dot size in mm 8 If the characters of the text shall be marked wider or sm...

Page 42: ...ular arc in mm under Diameter if circular text is marked 12 Enter the desired text to be marked behind Text or Select OL to access the object list Look for the number of the desired object Select to return to Mask Data E g to mark the object No 003 enter 003 or Enter a wildcard e g TT MM JJ see page 4 12 13 To select the Font Select CHR Select the desired font from the list overview fonts see page...

Page 43: ...text field shall be edited is not the current mask select File Open mask in the main menu or Select Load file Load File appears Mask Load File Fig 10222en 2 Select the desired file mask 3 Select 4 Select Edit Mask in the main menu or Select Edit File 5 Enter the number of the text field to be edited behind Textfield or Select the desired text field with the arrow keys 6 Edit the text field see pag...

Page 44: ...igits 01 02 03 31 Day ttt Day in the year 1 2 3 366 Week KW Week two digits 01 02 03 53 Month MM Number of the month two digit 01 02 03 12 Year J Date last digit 0 1 2 9 Year JJ Date last 2 digits 98 99 00 Year JJJJ Date four digit 2005 Time hh Hour two digit 00 01 02 23 Time mm Minute two digit 00 01 02 59 Time ss Second two digit 00 01 02 59 Counter arbitrary number Number which is increased aut...

Page 45: ...ith 250 this counter must be created only once Note If Autosave is selected under System Options the current counter value is saved in the object list too Objects are activated with a character Several objects can be combined Creating a counter 1 Select Edit Object List or Select OL in Mask Data Object List appears 2 Select unimplemented object or object Counter to be changed and select ENTER Coun...

Page 46: ...hall be queried from the user by a message see also Fig 10235 page 4 16 Step increment to increase the counter Repeat number of markings before the counter is increased one Step Digits number of digits marked Warning level number of markings before End when the software displays a message that only x markings can be done before the maxi mal value of the counter is reached When inserting 1 no messa...

Page 47: ...ing with wildcards page 4 12 5 If desired also special formats of the date can be marked Enter the letters A B C if desired with separators and the values of A B and C in the lower rows Day Code A 31 digits or letters from which the digit and or the letter is marked which corresponds to the current day Month Code B 12 digits or letters from which the digit and or the letter is marked which corresp...

Page 48: ...t appears 2 Select unimplemented object or object Counter to be changed and select ENTER 3 Select User Input in the field on the right Mask User Input Fig 10225en 4 Enter the following values Message message that is displayed if the system waits for an input from the user e g Fig 10235 The message is only displayed if En able Prompt is selected Fig 10235en ...

Page 49: ...hat are entered by the user just before the marking Length max number of digits of the text to be marked 5 To assume the object in the object list select Creating a shift index 1 Select Edit Object List or Select OL in Mask Data Object List appears 2 Select unimplemented object or object Counter to be changed and select ENTER 3 Select Shift Index in the field on the right Mask Shift index Fig 1022...

Page 50: ...start in the first column Enter the minute of the shift start in the second column Text displayed text when the current time corresponds to the rela tive shift enter nothing This is a counter counting the parts that are marked in each shift The counter is reset to 0 at change of shift 5 To assume the object in the object list select ...

Page 51: ... If a new mask is saved mask doesn t have a file name yet Save File appears If the mask has been saved once and therefore has a file name the mask will be saved The following steps are inapplicable or Select File Save Mask As Save File appears Mask Save File Fig 10266en 3 Enter file name you wish to give to the mask The ending msk is automatically added by the software 4 Select ...

Page 52: ...se adjustments must be entered only once for each marking head If the mask is to be marked again with one of these mar king heads just open the corresponding project 4 1 Saving a mask and adjustments as project 1 Create the mask with all desired text fields see paragraph 3 1 page 4 8 2 Enter all other adjustments e g used marking tool see paragraph 7 5 page 4 31 3 Select File Save Project As Save ...

Page 53: ...t the desired file project 3 Select Project is opened mask which is stored in this project is opened all stored adjustments are assumed by the control Note The marking unit does not give a feedback to the control which marking head or which marking tool is attached to the marking unit When working with projects the stored adjustments must be controlled by the user ...

Page 54: ...king Preview or Select in Mask Data Preview appears Mask Preview Fig 10269en 2 To scale up the view select 3 To reset the view to normal view select 4 To make still some changes in the mask select Edit 5 To control the marking movements of the marking tool without marking the workpiece select Marking head retraces the marking without movement of the marking tool ...

Page 55: ...t Marking Start or Select Start in Preview Print appears Mask Print Fig 10270en 2 Enter the number of workpieces to be marked behind Number 3 Select to start the marking After the marking the system indicates behind Time how long the marking has lasted in s 4 To mark another workpiece select again ...

Page 56: ...es all characters from the file These characters are inserted in one or more text fields of one or several masks 1 Select Edit Data import Mask Data Import appears Mask Mask Data Import Fig 10272en 2 Select the desired Import Path 3 To open the directory in which the file with the data to be imported is saved select behind Import File File Selection appears 4 Select the desired file 5 Select File ...

Page 57: ...o 0 mm s in new text fields the text in the preview is displayed in blue colour 8 Select Edit and enter a marking speed V mm s 0 6 2 Changing the mode 3 different modes are available at the control Work mode files projects and masks can be loaded and marked Edit mode files projects and masks can be loaded changed and marked It is also possible to create new masks and projects Service mode all oper...

Page 58: ...e version of the motor card Ambient Heat sink temperature temperature of the ambient air in C and temperature of the heat sink of the motor card in C Machine status MS system status 5 digit Contains information about temperatures voltage ranges and output drivers Digit Description Status Description of the status 0 Error left most Output driver 1 OK 0 No voltage 1 Voltage OK 2 High voltage 3 To hi...

Page 59: ...ion about motor 0 Status Description of the status 0 Motor coil not attached Cable or coil can be defective Depending on the software version the motor driver is switched off and displays the status 0 for both coils of a motor 1 Motor coil OK 2 Error during measuring of the motor current The difference between set and measured current is too high 3 Although the motor coil is switched off a motor c...

Page 60: ...ually enter step width in mm 3 Select F6 to F9 to move the marking tool in the desired direction 4 To operate the marking tool with HPGL commands enter HPGL command and select Send Note The motor card uses HPGL commands to control the marking head The plotter language was created by Hewlett Packard to process vector data for plotters 5 To move home the marking tool select Home 6 To move the markin...

Page 61: ...e marking head can reach Accords to the marking field Example 90 mm in X direction 50 mm in Y direction for marking head 5 9 mm step with coining heads feed in mm after each drop of the coining tool Ramptime time in ms during which the motor current is increased MaxV travel speed of the marking head in X or Y direction in mm s du ring deadhead HomeV speed of the marking head in X or Y direction in...

Page 62: ...appears Mask Markinghead Origin Fig 10249en Origin origin of the X and Y axis in mm For hand held units it is useful to displace the origin in order that the marking isn t turned upside down Scale the value 1 causes a mirroring of the axes Useful for hand held units see Origin RestPos standby position of the marking head in mm in relation to the Origin ...

Page 63: ...s inertia of the needle the oscillation achieves the entire amplitude only after short time Then the marking tool is moved This time in ms is the turn on delay Turn off delay After switching off the compressed air the needle conti nues to swing still a short time due to the mass inertia Only after this time turn off delay in ms the marking tool may be proceeded to the starting point of the next ma...

Page 64: ...ÖSTLING Markiersysteme GmbH 7 6 Setting options Selecting the language 1 Select System Options Options appears Mask Options Tab Language Fig 10394en 2 Select the desired language 3 To convert the software into the selected language select ...

Page 65: ...esh If selected changeable data e g time date refreshed at once Tooltip If selected tooltips are displayed short explanations to the field on which the mouse is Number of marking default how often a mask is marked This value is displayed on Print behind Number see Fig 10270 page 4 23 The value 1 corresponds to endless markings the field Number will not be displayed E g if generally at least 10 mar...

Page 66: ...It is also possible to create new masks and projects Service mode all operating functions are possible E g also system parameters can be changed 4 If the edit mode is to be made accessible only for a certain person subgroup and therefore is to be protected with a password enter password 5 If the service mode is to be made accessible only for a certain person sub group and therefore is to be protec...

Page 67: ...nt litt chr if no other font was selected Default font litt chr Fig 10283 The litt chr consists of 96 characters It contains the moving lines with the cor responding positions of the marking tools for all 96 characters In addition each character contains the character height and broad of the grid This is not the actually marked character height and broad but the vertical and horizontal resolution ...

Page 68: ...the Ö and y Structure of font litt chr Fig 10293 The default font results in a sufficiently good typeface despite the sharp edged curves The actual resolution of the marking depends on the resolution of the used marking head 8 2 Further fonts In addition to the default font litt chr 14 further fonts are available bold chr d5x7 chr dot font euro chr goth chr lcom chr ocra chr rlit chr cyrillic font...

Page 69: ...B_PM_UMCbox_en04 doc ÖSTLING Markiersysteme GmbH Operation 4 37 Font bold chr Fig 10277 Font d5x7 chr Fig 10278 Font euro chr Fig 10280 Font goth chr Fig 10281 ...

Page 70: ...B_PM_UMCbox_en04 doc 4 38 Operation ÖSTLING Markiersysteme GmbH Font lcom chr Fig 10282 Font ocra chr Fig 10284 Font rlit chr Fig 10285 Font rtri chr Fig 10286 ...

Page 71: ...B_PM_UMCbox_en04 doc ÖSTLING Markiersysteme GmbH Operation 4 39 Font sans chr Fig 10287 Font scri chr Fig 10288 Font sima chr Fig 10289 Font simp chr Fig 10290 ...

Page 72: ...B_PM_UMCbox_en04 doc 4 40 Operation ÖSTLING Markiersysteme GmbH Font trip chr Fig 10291 Font tscr chr Fig 10292 ...

Page 73: ...2 1 1 Maintenance overview 5 3 1 2 Lubricants 5 3 2 Mechanical parts 5 4 2 1 Maintenance overview 5 4 2 2 Maintenance instructions 5 5 Exhaust air silencer 5 5 Toothed belts of the axes 5 6 Slides of the axes 5 8 3 Pneumatic parts 5 9 3 1 Maintenance overview 5 9 3 2 Maintenance instruction 5 10 Pneumatic maintenance unit 5 10 ...

Page 74: ...eparated from the power supply For that purpose pull the power supply plug before opening the unit Exceptions of it with which the unit must remain switched on during appropriate work are noted in the maintenance instructions in each case With work on pneumatics Turn off and lock the compressed air supply Wait at least 5 s after turning off the compressed air supply until the pressure diminishes i...

Page 75: ...ecessary Toothed belts of the axes Change the toothed belts 5 7 If necessary Pneumatic maintenance unit Adjust the oiler 5 10 Tab 1 For single shift operation Operating hours Maintenance interval 40 Weekly 500 Every 3 month 2000 Annually Tab 2 1 2 Lubricants Note You can use also another lubricant if this has verifiably the same characteris tics For example the lubricant recommended here Maintenan...

Page 76: ...B_PM_UMCbox_en05 doc 5 4 Maintenance ÖSTLING Markiersysteme GmbH 2 Mechanical parts 2 1 Maintenance overview 1 Toothed belts of the axes 2 Slides of the axes 3 Exhaust air silencer Fig 10641 ...

Page 77: ...or built in unit move the marking head completely upward or With hand held units turn the marking head upside down 2 Switch off the control and pull the power supply plug 1 Silencer Marking head from the bottom Fig 10192 3 Unscrew the silencer wash it with warm water max 40 C and reassem ble it 4 If the silencer is very dirty assemble a new silencer Clean the silencer ...

Page 78: ...lt of the X axis 4 Eccentric screw for toothed belt of the Y axis 5 Toothed belt of the Y axis Marking head without covering cap Fig 10195 3 Check the tension of the toothed belt Toothed belt must sit tensely Note Sometimes the toothed belt of the Y axis is better accessible from down than from above For that purpose turn the marking head upside down 4 Check the toothed belt of the X and Y axis on...

Page 79: ...y plug 2 Unscrew the covering cap of the marking head 3 Loosen the eccentric screw for toothed belt 2 or 4 4 Loosen the fastening toothed belt for X axis 3 5 Remove old toothed belt 6 Mount new toothed belt 7 Fix the toothed belt with fastening toothed belt for X axis 3 8 Tighten the eccentric screw 2 or 4 Toothed belt must sit tensely 9 Reassemble the covering cap of the marking head Change a too...

Page 80: ... slides manually in X and Y direction Slides must be movable easily by hand 3 If the slides can be moved only with difficulty lubricate the guiding rods of the axes 1 Rear guiding rod of the X axis 2 Front guiding rod of the X axis 3 Left guiding rod of the Y axis 4 Right guiding rod Y axis Marking head without covering cap Fig 10191 Check on smooth running ...

Page 81: ...B_PM_UMCbox_en05 doc ÖSTLING Markiersysteme GmbH Maintenance 5 9 3 Pneumatic parts 3 1 Maintenance overview 1 Pneumatic maintenance unit Fig 10640 ...

Page 82: ...d or WE 4 with hardened steel piston housing Filter control valve with pressure reducer and oiler Festo FRC 1 8 D Mini consisting of LFR 1 8 D Mini LOE 1 8 D Mini Tab 4 For maintenance of the pneumatic parts please observe the operation manual of FESTO If necessary 1 Do not switch off the control 2 To switch on the marking tool in manual operation select System Manual Control Fig 10240en 3 Select ...

Page 83: ... 1 Chapter 6 Connector pin lists 1 Marking head 6 2 1 1 Plug to UMC box 6 2 1 2 Stepping motors 6 3 Colour coding 6 3 Circuit 6 3 2 Control UMC box 6 4 2 1 Socket BU1 to marking head 6 5 2 2 Socket BU2 6 6 2 3 Serial port START 6 7 3 Connection cable for marking head 6 8 ...

Page 84: ...D X green motor X axis phase 1B 5 E Y pink motor Y axis phase 2A 6 F Y black motor Y axis phase 1A 7 G Y blue motor Y axis phase 2B 8 H Y green motor Y axis phase 1B 9 I reserved 10 K reserved 11 L reserved 12 M black foot switch E1 0 option 13 N X black initiator output X E1 1 14 P Y black initiator output Y E1 2 15 R black output needle valve A1 0 16 S X brown 24 V initiator X 17 T Y brown 24 V ...

Page 85: ... 3 1 2 Stepping motors Colour coding Phase Colour of the cable Phase Colour of the cable Phase 1A black Phase 2A red Phase 1B orange Phase 2B yellow Jumper 1 black white orange white Jumper 2 red white yellow white Tab 2 Circuit Circuit of the stepping motors Fig 10377en ...

Page 86: ...B_PM_UMCbox_en06 doc 6 4 Connector pin lists ÖSTLING Markiersysteme GmbH 2 Control UMC box Back side of the control UMC box Fig 10388 ...

Page 87: ...10 reserved 11 reserved 12 foot switch start E1 0 digital input 13 initiator X digital input 14 initiator Y digital input 15 output needle valve A1 0 output is wired with 24 V DC internally 16 24 V DC intern output internal voltage 17 24 V DC intern output internal voltage 18 24 V DC intern output internal voltage 19 GND 0V DC 20 GND 0V DC 21 GND 0V DC 22 reserved 23 reserved 24 reserved 25 reserv...

Page 88: ...n Signal Name Remark 1 A1 0 needle valve is used internally 2 A1 1 PinMark is marking 3 A1 2 PinMark ready to mark 4 A1 3 reserved 5 A1 4 ready for operation output closed ready for operation 6 A1 5 reserved 7 A1 6 reserved 8 A1 7 reserved 9 GND GND 24 V DC 10 GND GND 24 V DC 11 GND GND 24 V DC 12 24 V DC 24 V DC internal voltage 13 24 V DC 24 V DC internal voltage 14 24 V DC 24 V DC internal volt...

Page 89: ...ch start max 25 V DC 35 not used 36 E1 4 reserved 37 E1 6 reserved Tab 5 2 3 Serial port START The serial port for a foot switch has 9 pins The marking can be started by foot switch Pin Signal Name Remark 1 GND GND 24 V DC 2 reserved do not use 3 reserved do not use 4 reserved do not use 5 reserved do not use 6 24 V DC 24 V DC internal voltage 7 E1 0 foot switch start max 25 V DC 8 reserved do not...

Page 90: ...or Y axis phase 2B 8 H red motor Y axis phase 1B 9 I black reserved 10 K purple reserved 11 L pink grey reserved 12 M red blue foot switch E1 0 option 13 N green white initiator output X E1 1 14 P green brown initiator output Y E1 2 15 R yellow white output needle valve A1 0 16 S yellow brown 24 V 17 T white grey 24 V 18 U brown grey 24 V 19 V pink white 0 V 20 W pink brown 0 V 21 X red white 0 V ...

Page 91: ...B_PM_UMCbox_en07 doc ÖSTLING Markiersysteme GmbH Index 7 1 Chapter 7 Index ...

Page 92: ... 3 4 G Graphic 4 8 HPGL 4 8 H Hand held unit 3 6 Homing 4 6 HPGL 4 8 I Import 4 24 Initiator 4 29 Installation 2 2 Software 2 3 Interference suppression 2 6 L Language 4 32 LED 4 4 Lubricants 5 3 M Main menu 4 6 Maintenance 5 3 Exhaust air silencer 5 5 Mechanics 5 4 Pneumatic maintenance unit 5 10 Pneumatics 5 9 Slide 5 8 Toothed belt 5 6 Manual control 4 28 Manual operation 4 28 Marking Marking s...

Page 93: ...cable for marking head 6 8 Connection marking head 6 2 START 6 7 Power supply 3 4 Preview 4 22 Project 4 5 4 20 open 4 21 save 4 20 S Set up 2 2 Shift index 4 17 Software 3 10 install 2 3 Spare parts 1 5 Stepping motor Circuit 6 3 Switch off 4 7 Switch on 4 6 System control Diagnostic 4 26 Manual control 4 28 Marking head origin 4 30 Marking head parameters 4 29 Needle parameters 4 31 Options 4 32...

Page 94: ...B_PM_UMCbox_en07 doc 7 4 Index ÖSTLING Markiersysteme GmbH ...

Page 95: ...B_PM_UMCbox_en08 doc ÖSTLING Markiersysteme GmbH Drawings parts lists 8 1 Chapter 8 Drawings parts lists ...

Page 96: ...B_PM_UMCbox_en08 doc 8 2 Drawings parts lists ÖSTLING Markiersysteme GmbH ...

Page 97: ...B_PM_UMCbox_en09 doc ÖSTLING Markiersysteme GmbH EC declaration of conformity 9 1 Chapter 9 EC declaration of conformity ...

Page 98: ...B_PM_UMCbox_en09 doc 9 2 EC declaration of conformity ÖSTLING Markiersysteme GmbH ...

Page 99: ... 5 4 6 5 9 8 14 15 20 15 30 Machine nr Year as of 2006 Manufacturer ÖSTLING Markiersysteme GmbH Broßhauser Str 27 42697 Solingen Deutschland The following harmonized standards were us DIN EN 60204 1 DIN EN 50081 1 DIN EN 50082 1 DIN EN 60947 DIN EN 60439 DIN EN ISO 12100 1 DIN EN ISO 12100 2 DIN EN 62061 DIN EN 61508 DIN EN 983 Following national standards guidelines and specifications were used V...

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Page 101: ...B_PM_UMCbox_en10 doc ÖSTLING Markiersysteme GmbH Service request 10 1 Chapter 10 Service request ...

Page 102: ...B_PM_UMCbox_en10 doc 10 2 Service request ÖSTLING Markiersysteme GmbH ...

Page 103: ...____________________________________________________________________ Please enclose the completed and signed maintenance protocols Other ______________________________________________________________________________________ ______________________________________________________________________________________ Signature and company stamp _____________________________________________ Please enclose ...

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Page 105: ...ÖSTLING Markiersysteme AG Système de Marquage Eichenweg 16 Technopôle Metz 2000 CH 4900 Langenthal 9 rue Claude Chappe Tel 41 62 922 80 20 F 57070 Metz Fax 41 62 922 66 17 Tel 33 387 768 339 Fax 33 387 768 329 Sweden USA ÖSTLING ÖSTLING Märksystem AB Technologies Prästkragens väg 40 931 East Water Street S 13245 Saltsjö Boo Chillicothe Tel 46 8 514 90 510 Ohio 45601 USA Fax 46 8 514 90 529 Tel 1 7...

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