Okofen PELLEMATIC SmartXS Installation Manual Download Page 46

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112

Connecting to the power supply

12.1 Plugs on the boiler control unit

The designation of the plugs must correspond with the labeling of plug-in positions.

Designation

Number

Voltage

Name of the sensor, motor or pump

X1A

3 2 GND 1

24 Volt

Operating display

X1B

3 2 GND 1

24 Volt

Heating controller

5 4

24 Volt

Power supply for 24V BUS-connections

46 45

24 Volt

Heating circuit sensor, AC sensor or room sensor

44 43

24 Volt

DHW sensor or AC sensor

42 41

24 Volt

Not used

8 9

24 Volt

Boiler sensor

2 3 4

24 Volt

Negative draft measuring

AE2

5 6 7

24 Volt

Not used

10 8

24 Volt

Disabling contact for existing boilers, optional stirling
engine

FRT

12 13

24 Volt

Combustion chamber sensor

RGF

14 15

24 Volt

Not used

PWM SZ

16 17

24 Volt

PWM for a speed controlled A-Class Pump

Analog IN

18 19

24 Volt

external malfunction

BR1

7 8

24 Volt

Burner contact for extern controller (optional)

PWM UW

11 12

24 Volt

PWM for speed controlled high-efficiency pump

ESAV

32 33 34

24 Volt

End switch ash box

DE 1

37 36 35

24 Volt

Signaling Switch for position of the Ball lock

DE 2

40 39 38

24 Volt

Not used

KAPZW

26 25 24

24 Volt

Capacitive sensor – hopper

KAPRA

5 4 3

24 Volt

Capacitive sensor – burner

BSK

6 5 4 3 2 1

24 Volt

Flame return gate

X21

PE L N

230 Volt

Power supply

VAK

56 PE 55

230 Volt

Vacuum turbine

ZUEND

N PE 22

230 Volt

Ignition

52 PE 51

230 Volt

De-ashing motor

RES 2

54 PE 53

230 Volt

Pump Optimize Stratification

48 PE 47

230 Volt

not used

15 PE N

230 Volt

Magnetic valve and motor cleaning device

19 20

230 Volt

Relay fault signal

17 PE N

230 Volt

Flue gas fan

13 PE N

230 Volt

not used

STB

17 PE 19

230 Volt

Safety temperature sensor

NOT

41 43

230 Volt

Emergency stop heating

PE 607 USA_FA 2.1

Connecting to the power supply

Summary of Contents for PELLEMATIC SmartXS

Page 1: ...Please read carefully prior to installing and servicing SAVE THESE INSTRUCTIONS Installation Manual PELLEMATIC SmartXS FA V2 09 Pelletronic TOUCH USA PE 607 USA_FA 2 1 www oekofen com ...

Page 2: ...USA_FA 2 1 Version valid from 07 2018 Approved Wohlinger Christian Author Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 E Mail info maineenergysystems com MAINE ENERGY SYSTEMS LLC www maineenergysystems com Subject to modifcations ...

Page 3: ...1 10 3 Dismantling of hopper with vacuum turbine and burner 31 10 4 Dismantling of the fresh water installation optional 32 10 5 Dismantling of the pump group with heating controller 32 10 6 Disassembly of the solar heat exchanger optional 34 10 7 Dismantling of the waste water connection 35 10 8 Dismantling of the bleeding and safety valve 36 10 9 Removal of the accumulator tank insulation 37 11 ...

Page 4: ... Checklist for checking the heating system 65 14 1 3 Output Test 68 15 Malfunctions 70 15 1 Malfunctions what to do 70 15 2 Fault texts 70 15 3 Malfunction report 71 16 Default values and settings 86 17 Parts list 89 17 1 Pellematic SmartXS 89 18 Technical data PELLEMATIC SmartXS 93 19 Pellet boiler cautionary markings 95 Contents ...

Page 5: ...afe place for future reference Installation and first startup must be carried out by a qualified installer certified by Maine Energy Systems The installation must comply with the requirements of the Authority having jurisdiction over the installation Please contact your authorized dealer if you have any questions We place great importance on the development of new products Our R D department conti...

Page 6: ...ng systems and hot water supply for buildings It is not permissible to use the pellet boiler for any other purpose Reasonable foreseeable inadvertent uses for the pellet boiler are not known The boiler fulfils the requirements of UL 2523 2013 and CSA B366 1 2011 PE 607 USA_FA 2 1 6 Use only for the purpose intended ...

Page 7: ...dures to be followed The boiler correctly starts itself when required by building load There are no user adjustments required for the air controls on your Smart XS It is important to have your Smart XS boiler serviced by a trained professional who is aware of the importance to ensure that there are no inlet air restrictions in or around your boiler s combustion blower And that the air passages wit...

Page 8: ...appliance and chimney connector joints an uncontrollable burn or excessive temperature indicates excessive draft The efficiency of your Smart XS in condensing mode running at full power is 96 This is the result of a laboratory test and was measured using the HHV of the fuel used You should never operate a combustion appliance of any type in your home without there being a properly installed smoke ...

Page 9: ... lead to death or life threatning injury Warning indicates a situation that could lead life threatning or serious injury Caution indicates a situation that could lead to injury Note indicates a situation that could lead to property damage 2 Consequences of risk Effects and consequences resulting from incorrect operation 3 Avoiding risk Observing safety instructions ensures that the heating system ...

Page 10: ...penings in the combustion air inlet must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blowers dryers fuel storage ventilation fans or similar equipment must never be allowed to draw air from the boiler room and cause a drop in pressure The boiler must be connected tight to the chimney using a flue gas t...

Page 11: ...tion R Ri is sk k o of f c cu ut t i in nj ju ur ri ie es s d du ue e t to o s sh ha ar rp p e ed dg ge es s Use gloves for performing all work on the boiler D Da am ma ag ge e t to o p pr ro op pe er rt ty y The pellet boiler is suitable only for pellets which comply with PFI premium or EnPlus A1 pellets specifications The use of any other fuel voids your warranty and can cause damage to the pell...

Page 12: ...dance with the manufacturer s installation specifications or if lacking manufacturers specifications the appliance in question is installed in a manner commonly recognized as safe and correct for the application and circumstances The chimney or flue gas system must be able to handle the combustion products of either appliance and both appliances when operated simultaneously A Av vo oi id d c cl le...

Page 13: ...le e e es sc ca ap pe e o of f f fl lu ue e g ga as s Do not connect this unit to a chimney flue serving an other appliance unless multiple appliances into a single flue is authorized by all authorities having jurisdiction Installation Manual PELLEMATIC SmartXS ...

Page 14: ...ng upon the boiler room air as supplied by the air inlet and outlet openings for ventilation in the installation room b Independently of the room air via a separate air intake line with a direct connection to the outdoor atmosphere The air intake line must not follow the sewage pipe The diameter of the air intake line must be at least 4 inches If the air line is greater than 12 feet in length or i...

Page 15: ... and sealed to prevent the escape of condensation Installation without barometric control draft controller is advised Chimney diameter 5 inch And in accordance with chim ney calculation method EN 13384 1 Chimney design Moisture tollerant Note Use a draft gauge to verify the indicated draft value Drill a small hole in the connection pipe at about 2in 50mm from the boiler flue outlet and use this ho...

Page 16: ...ts clogging of the waste water pipe Dismantle all the parts of the waste water line clean and assemble again Information to help interpret the above information Temperature Class T400 are rated for 500 degrees C or 932 degrees F Pressure Class N1 N2 P1 P2 H1 H2 The Pressure Class relates to the product s suitability and gas tightness when used on positive P or ne gative N draught applications and ...

Page 17: ...f the boiler with no valves between the relief valve and boiler Low Water Detection The Low Water Detection device is connected to the Emergency Stop of the boiler Should a low water condition be detected the boiler stops firing immediately This device must be of the manual reset variety Safety temperature sensor The pellet boiler is equipped with a safety temperature sensor This is located on the...

Page 18: ... controlled by means of the flue gas fan After rising up in the flame tube the combustion gases are passed down through the heat exchanger and via the flue gastube and the chimney into the atmosphere The heat exchanger is cleaned automatically with the cyclically activated cleaning spring in the heat exchan ger The ash collects underneath the burner plate and is transported by the ash auger into t...

Page 19: ...ine 13 Ash bin 2 Supply and Return 8 Delivery auger 14 Drain valve 3 Air hose 9 Flame return gate 15 Optional Solar Coil 4 Pellet hose suction system 10 Burner 16 Cleaning system 5 Heat insulation 11 Burner plate 6 Storage tank 12 Combustion chamber door Installation Manual PELLEMATIC SmartXS ...

Page 20: ...Bending radius The hose should be as short as possible and with as few curves as possible Bending radius may never be smaller than 12 inches Vertical Lift Max difference in height 10 feet A difference in height of up to 10 feet can be overcome at one time Larger differences in height must by interrupted with a minimum 4 foot flat section of hose for the pellets Impact protection Velocity Control T...

Page 21: ...ease make sure that you cross the hoses as few times as possible Length of the pellet hose The maximum length for pellets hose and air hose are each 66 feet Assembly Use securing clips and carrying bowls Pay attention to the defined distances 1 Hose Note Impact protection by swirling of the pellets 2 Clip 3 Carrying bowl Installation Manual PELLEMATIC SmartXS ...

Page 22: ...Connection of the pellet and air hose to the suction turbine PE 607 USA_FA 2 1 22 Assembly of the vacuum system ...

Page 23: ...e customer Information and important notes on setting up storage rooms can be found in the MESys plan ning documents and at www oekofen com Information on installing the auger extraction system is included in the auger system installation manual Re fer to the instructions on how to make a sloping base 8 2 Flexilo fabric tank The whole fabric tank system is included in the scope of supply MESys off...

Page 24: ... fittings firmly after the boiler is in it s final location and carry out a pressure test 9 2 Notes on bringing the unit into the building If an upright ground level transport of the Pellematic Smart XS to the installation location is not possible with a width of at least 33 5 inches certain components must be removed This reduces the transport dimensions and weight and permits practicable transpo...

Page 25: ... wall or part of building 5 inches a Min clearance rear of boiler from wall or part of building 18 inches b Min clearance of side of boiler from wall or part of building 1 inch c Min clearance of front of boiler from wall or part of building 25 inches d Min clearance of side of burner from wall or part of building 22 inches e Minimum ceiling height 73 inches Note Above all legislation in your coun...

Page 26: ...g and live components They also give MESys pellet boilers a unique appearance 1 Burner housing 5 Accumulator side section short top 2 Accumulator side section long 6 Accumulator housing rear panel 3 Pump group housing 7 Hopper cover 4 Accumulator housing cover 8 Accumulator cover PE 607 USA_FA 2 1 26 Casing parts ...

Page 27: ...ion chamber door is removed it is imperative to make sure that it is re installed in exact same manner to provide an absolute air tight seal of the combustion chamber 10 1 Dismantling of the housing parts R Ri is sk k o of f e el le ec ct tr ri ic c s sh ho oc ck k Behind the boiler front panel is the energized control unit Disconnect main power before removing the front panel R Ri is sk k o of f ...

Page 28: ...Dismantling sequence of the housing parts PE 607 USA_FA 2 1 28 Dismantling of the housing parts ...

Page 29: ...Dismantling of the housing parts 29 Installation Manual PELLEMATIC SmartXS ...

Page 30: ...PE 607 USA_FA 2 1 30 Dismantling of the housing parts ...

Page 31: ... lay the cables in an orderly manner by groups back to the boiler controller If the components have non pluggable connec tions loosen the pluggable connections at the boiler controller and lay the cables back to the components After dismantling ca sing parts 1 5 and befo re dismantling the remaining casing parts A detailed description of the individual cable connections and the cable routing can b...

Page 32: ...ating circuits A detailed description of the components and connections can be found under Hydraulic connections in The pump group chapter Note Check that all cables to the heating controller have been disconnected and pulled back Figure 1 First disconnect all hydraulic connections and then the mounting of the frame Figure 2 Lift off the pump group as a unit including heating controller and wiring...

Page 33: ...Dismantling of the pump group with heating controller 33 L Le ea ak ks s All hydraulic connections must be properly tightened and sealed during installation Installation Manual PELLEMATIC SmartXS ...

Page 34: ...10 6 Disassembly of the solar heat exchanger optional PE 607 USA_FA 2 1 34 Disassembly of the solar heat exchanger optional ...

Page 35: ...Dismantling of the waste water connection 35 10 7 Dismantling of the waste water connection Installation Manual PELLEMATIC SmartXS ...

Page 36: ...smantling of the bleeding and safety valve L Le ea ak ks s All hydraulic connections must be properly tightened and sealed during installation PE 607 USA_FA 2 1 36 Dismantling of the bleeding and safety valve ...

Page 37: ...r bracket the washing nozzle line and the accumulator connections 4 Carefully remove the insulating mat 5 Store the insulating mats if possible for later installation in unrolled condition on the floor by placing the black side facing upwards R Ri is sk k o of f b br re ea ak ka ag ge e If the insulating mats are rolled up the black side must always be on the outside to avoid the risk of tearing o...

Page 38: ...el ll le et t b bo oi il le er r Only an authorised plumber may connect up hydraulics on the pellet boiler Check the hydraulic system for leaks before commissioning 1 Return water temperature control Do not use return water temperature control for this boiler type 2 Hydraulic schematics See examples on the web site www maineenergysystems com 3 Connections The connections between the pellet boiler ...

Page 39: ...esh water module 6 1 2 3 4 5 1 Return heating circuit 5 Heating expansion vessel 2 Flow heating circuit 6 Flow top 3 DHW 7 Return bottom 4 Cold water 8 Solar system Regulation via boiler controller without heating controller possible Installation Manual PELLEMATIC SmartXS ...

Page 40: ...s also allo wable to mount the Pressure Relief Valve in the piping that comes from the boiler but this valve must NOT be mounted in a way that there is any valve between it and the boiler itself 1 Not supplied 9 Boiler sensor bottom immersion sleeve 2 Not supplied 10 Solar connection 18mm 3 Supplied but different from picture 11 Socket for electric rod 6 4 electric rod is optional 4 Heating circui...

Page 41: ... HC 3 Boiler controlled pump HC 4 Mixer HC 1 heating circuit 2 heating circuits with distributor 3 heating circuits with distributor wall mounted Technical data Dimensions between axes 3 54 Connection producer 1 external thread flat sealing Connection consumer 1 internal thread Mounting dimensions Height width depth 11 8 7 5 5 9 Recommendation performance limits for floor heating max 18 kW per hea...

Page 42: ...tion pump 1 Flow switch 5 Flow fitting 2 Drinking Water Ball Valve 1 6 Angle Valve 3 Thermostatic head with spiral immersion sensor 7 Cold water 4 Stainless steel plate type heat exchanger 8 Boiler controlled pump General information for the installer heating engineer Install a sediment trap in the cold water feed pipe and clean it at regular intervals Fresh water module Technical data Max Perform...

Page 43: ...allations especially with galvanized pipes must be avoided pH value 7 9 Free chlorine 0 5 ppm SO4 100 ppm Fe 0 5 ppm HC03 SO4 1 Mn 0 05 ppm Cl 50 ppm CO2 10 ppm PO4 2 ppm H2S 50 ppb NH3 0 5 ppm Conductivity 50 µS cm 600 µS cm Wall temperature 149 F Oxygen 0 1 ppm Total hardness 4 0 bis 8 5 dH All specified details are for information only and cannot be used as a basis for warranty claims To preven...

Page 44: ... i is s o on nl ly y p po os ss si ib bl le e i in n u us se e w wi it th h a a h he ea a t ti in ng g c ci ir rc cu ui it t c co on nt tr ro ol ll le er r The DHW re circulation pump is mounted outside the casing Therefore the cold water pipe must be adapted with a T as shown 1 2 3 1 Circulation 2 Cold water 3 Warm water 11 6 Suggested piping arrangement for combined operation Combined operation ...

Page 45: ...Suggested piping arrangement for combined operation 45 Installation Manual PELLEMATIC SmartXS ...

Page 46: ... Class Pump Analog IN 18 19 24 Volt external malfunction BR1 7 8 24 Volt Burner contact for extern controller optional PWM UW 11 12 24 Volt PWM for speed controlled high efficiency pump ESAV 32 33 34 24 Volt End switch ash box DE 1 37 36 35 24 Volt Signaling Switch for position of the Ball lock DE 2 40 39 38 24 Volt Not used KAPZW 26 25 24 24 Volt Capacitive sensor hopper KAPRA 5 4 3 24 Volt Capac...

Page 47: ...it 47 RA N PE 14 15 16 230 Volt Fuel transport system RES1 50 PE 49 230 Volt Motor hopper ZW N PE 26 25 24 230 Volt Not used ES 1 2 3 N PE 6 230 Volt Burner motor LUFT N PE 11 230 Volt not used Installation Manual PELLEMATIC SmartXS ...

Page 48: ...al information for technicians E El le ec ct tr ri ic c s sh ho oc ck k Only an authorised service technician may connect the pellet boiler to the power supply Isolate the entire heating system from the power supply before starting work on the pellet boiler PE 607 USA_FA 2 1 48 Wiring diagrams ...

Page 49: ...Wiring diagrams 49 Installation Manual PELLEMATIC SmartXS ...

Page 50: ...PE 607 USA_FA 2 1 50 Wiring diagrams ...

Page 51: ...Wiring diagrams 51 Installation Manual PELLEMATIC SmartXS ...

Page 52: ...PE 607 USA_FA 2 1 52 Wiring diagrams ...

Page 53: ... ag ge e o of f p pr ro op pe er rt ty y If fuses are suspected of problems take great care when replacing any of them Always replace fuses with fuses of the correct rating and time delay 1 F1 Fuse T10A Fuse F1 is a time delay fuse 10 amp and provides protection for the Vacuum Turbine motor 2 F2 Fuse T8A Fuse 2 is a time delay fuse 8 amp and is the pro tection for all other outputs from the main c...

Page 54: ...12 4 Operating the AutoPellet The operation of the system is described in the manual for the End User PE 607 USA_FA 2 1 54 Operating the AutoPellet ...

Page 55: ...heating controller Display Description Cause and remedy red Power supply present red flashing Error condition no communication possible Check software version Check bus wiring orange Power supply present Processor runs no communication possible Check bus wiring green flashing Initialization Firmware boots green Operation Cyclic communication possible Installation Manual PELLEMATIC SmartXS ...

Page 56: ... Bus wiring Bus RS485 BRanf 1 Burner demand 1 X22 X1B Bus wiring Bus RS485 M1 Mixer HC1 OPEN X23 13 N X2 Outdor sensor AF M1 Mixer HC1 CLOSE X23 23 N X3 Boiler sensor KF BRanf 2 Burner demand 2 BRanf 2 Potencial free contact X24 X4 Flow sensor HC1 VL1 M2 Mixer HC2 OPEN X25 13 N X5 Flow sensor HC2 VL2 M2 Mixer HC2 CLOSE X25 23 N X6 DHW sensor WW HK1 Heating circuit pump HC1 X26 X7 AC upper sensor P...

Page 57: ...ring Bus RS485 X1B Bus wiring Bus RS485 X2 Outdor sensor AF X12 Reserve S3 X3 Boiler sensor KF X13 Sensor existing boiler S2 X4 Flow sensor HC1 VL1 X14 Return sensor circulation ZIRK X5 Flow sensor HC2 VL2 X15 Collector sensor KOLL X6 DHW sensor WW X16 Solar energy Flow VW MZ X7 AC upper sensor PO X17 Solar energy Return RW MZ X8 AC middle sensor PM X18 Reserve S1 X9 AC lower sensor 1 SPU1 X19 Flo...

Page 58: ...r supply 115V 240V X25 13 N Mixer HC2 OPEN M2 X29 Return pump Heat main pump ZP X24 Burner demand 2 BRanf 2 Potencial free contact BRanf 2 X28 Solar pump 2 Sol P2 X23 23 N Mixer HC1 CLOSED M1 X23 13 N Mixer HC1 OPEN M1 X22 Burner demand BRanf 1 X26 Heating circuit pump HC1 HK1 X27 Heating circuit pump HC2 HK2 PE 607 USA_FA 2 1 58 Connection plan ...

Page 59: ...cal wiring diagrams heating controller The wiring diagrams are also located on the inside of the cover of the heating controller Be aware of the instructions and diagrams illustrated there Installation Manual PELLEMATIC SmartXS ...

Page 60: ...X 0 Jumper is not set pins open X Jumper is set pins closed 13 3 Rules of wiring for micronetwork with 1 2 or more heating controllers The boiler controller suplies the touch operating device and up to two remote controls The order of devices in the bus wiring is free The station numbers for the heating controller and the digital remote controls have to be assigned uninterrupted The number of heat...

Page 61: ...ontroller Pelletronic 1x Touch operating device Master 1x Touch remote control Slave 1x Remote controll with LED Note You find more detailed information about wiring in chapter 13 3 Rules of wiring for micronetwork with 1 2 or more heating controllers page 60 Installation Manual PELLEMATIC SmartXS ...

Page 62: ...ic 1x Touch operating device Master 4x Touch remote control Slave 2x remote controll with LED Note You find more detailed information about wiring in chapter 13 3 Rules of wiring for micronetwork with 1 2 or more heating controllers page 60 PE 607 USA_FA 2 1 62 Wiring diagrams ...

Page 63: ... Sol P2 K 23 X28 YML J 3x0 75 2A Accumulator pump PLP K 05 X32 YML J 3x0 75 2A Bus wiring Bus RS485 K 01 X1A YSLCY 0Z 4x0 75 x Bus wiring Bus RS485 X1B YSLCY 0Z 4x0 75 x Solar high efficiency pump 1 K 28 X11 YML 2x0 75 x Solar high efficiency pump 2 or Accumulator high efficiency pump K 71 X21 YML 2x0 75 x INPUTS see on wiring diagram on the front side Function Shortcut Cable Pin I O BOX Cable typ...

Page 64: ...erent sensores can be found in the following table Temperature C Resistance temperature sensor Ω thermical voltage µV PT 1000 collector sensor KTY heating sensor NiCr Ni combustion chamber sensor 20 922 1396 777 15 941 1431 588 10 961 1499 392 5 980 1562 196 0 1000 1630 0 5 1020 1700 199 10 1039 1772 397 15 1058 1846 596 20 1078 1922 798 25 1097 2000 997 30 1117 2080 1203 40 1155 2245 1611 50 1194...

Page 65: ... for the boiler are made during Periphery Learning 14 1 1 Settings in the boiler controller Parameters that you must adjust to the relevant boiler type Boiler power rating Setting in the Boiler power rating only possible after periphery learning Boiler setpoint temperature Setting the boiler setpoint temperature default 158 F Switch off temperature Setting the switch off temperature default 165 F ...

Page 66: ...the storage room Pellematic Smart XS Burner plate Is the position of the burner plate correct Has the locking screw of the burner plate been tightened Flame tube Has the locking device of the concrete flame tube been removed Is the position of the stainless steel flame tube centred and upright Sensors Check the position and fixing of the sensors After the start of the boiler check if the values of...

Page 67: ...y only start when the fire protection valve is fully open Disconnect the plug DE1 from the boiler controller Start an intake process After 2 minutes without intake the error message Pellets will appear on the display Re connect plug DE1 to the boiler controller Safety temperature sensor Check the position and fixing of the safety temperature sensor Negativ draft mea suring cell Check that the nega...

Page 68: ... fan is connected the fuse is defective the motor is defective Ignition ZUEND the electrode is working you can view the current draw at the control unit af ter it has been switched on the wiring is correct Check the ignition electrode Motor hopper RES 1 The hopper motor is running the wiring is correct the motor is defective Solenoid valve RM the solenoid valve switches over and you can hear it cl...

Page 69: ...ore room auger may become jammed the store room auger motor is connected the auger rotates easily the motor is defective Motor burner auger ES the motor that feeds pellets to the burner is running auger is correct the direction of rotation of the store room auger is correct the burner auger motor is connected the burner auger motor rotates easily the motor is defective Installation Manual PELLEMAT...

Page 70: ...texts The fault text displayed on the screen provides information on the type time and status of the malfunction as well as help for troubleshooting The menu item malfunction saves errors as long as they are not solved The chronological order of the errors helps to find the reason of the malfunction There are 3 different statuses of Malfunction messages 1 C New fault when the fault occurs 2 G Rect...

Page 71: ...C X14 1020 DHW1 Off Sensor BC X6 or X7 X8 X9 2001 HC1 Flow SC X4 or X5 Heating controller 13 1b 2002 DHW1 OnSensor SC X6 2003 Outside Sensor SC X2 2004 Boiler Sensor SC X3 2008 TPO1 SC X7 2009 TPM1 SC X8 2010 Collektor1 SC X15 Heating controller 13 2b 2011 TPU1 SC X9 or X10 Heating controller 13 1b 2012 Flow Energy1 SC X16 2013 Return Energy 1 SC X17 2014 ExistBoiler1 SC X13 2017 Cascade OnSensor ...

Page 72: ...ler Controller 13 1b 5004 PE1 Outside sensor BS AF Boiler Controller 13 1a 5005 PE1 Outside sensor SC AF Boiler Controller 13 1b 5006 PE1 Boiler sensor BS KF Boiler Controller 13 1a 5007 PE1 Boiler sensor SC KF Boiler Controller 13 1b 5008 PE1 Fluegas sensor BS RGF Boiler Controller 13 4 5009 PE1 Fluegas sensor SC RGF 5010 PE1 Combustion sensor BS FRT 5011 PE1 Combustion sensorSC FRT 5012 PE1 Unde...

Page 73: ...stem KAPZW RA Boiler Controller 13 17 5044 PE1 Ashbox full ESAV AV Boiler Controller 13 18 5045 PE1 Ball lock DE1 Boiler Controller 13 19 5046 PE External Error AnalogIn Boiler Controller 13 7 5047 PE1 Burner Motor ES Boiler Controller 13 20 5052 PE1 Container cover open AK Boiler Controller 13 21 5053 PE1 ash warning ESAV AV Boiler Controller 13 18 5054 PE1 pellets warning AE1 Boiler Controller 1...

Page 74: ... Flow Energy1 BS X16 1013 Return Energy1 BS X17 1014 ExistBoiler1 BS X13 1017 Cascade OnSensor BC X3 1018 Cascade OffSensor BC X3 1019 Circulation Return1 BC X14 1020 DHW1 Off Sensor BC X6 5000 PE1 Reserve sensor1 BS R1 5002 PE1 Reserve sensor2 BS R2 5004 PE1 Outside sensor BS AF 5006 PE1 Boiler sensor BS KF Description Measuring circuit of KTY sensor is open Cause and Remedy sensor not connected ...

Page 75: ...17 Cascade OnSensor SC X3 2018 Sonde arrêt cascade CC X3 2019 Circulation Return1 SC X14 2020 WW1 Aus Fühler KS X6 4022 External Error X2 0 5001 PE1 Reserve sensor1 SC R1 5003 PE1 Reserve sensor2 SC R2 5005 PE1 Outside sensor SC AF 5007 PE1 Boiler sensor SC KF 5046 PE1 External Error A na lo gIN Description Measuring circuit of KTY sensor is shorted out Cause and Remedy Sensor defect Measure senso...

Page 76: ...Collektor sensor Fault 1010 2010 3010 Display 1010 Collektor BC Description Collector sensor fracture measuring circuit of collector sensor X15 is open Cause and Remedy Sensor not connected Check and correct wiring Sensor defect Measure sensor approx 1 1kΩ at 25 C replace if required Sensor cable defect Replace sensor Display 2010 Collektor SC Description Measuring circuit of collector sensor X15 ...

Page 77: ...l Display 4015 BUS Remote Touch Description Time Out of BUS Connection from remote controll to Touch operating device Cause and Remedy Wrong cable connection Check cable connection Wrong softwareversion Check version of software Display 4016 BUS Master Description Missing BUS connection to master operating device Cause and Remedy Wrong cable connection Check cable connection 13 4 Combustion chambe...

Page 78: ...onnection and 13 5 Underpressure box Fault 5012 5013 5041 5042 Display 5012 PE Underpressure box BS Description Negative draft input open measuring circuit from negative draft measurement open Input UP Cause and Remedy Signal incorrect Check poarity and signal 0 10V Signal cable defect Replace sensor No signal Replace underpressure box Combustion chamber leak Check total closure of boiler door PE ...

Page 79: ...n is running Negative draft pressure too high Check induced draft blower 13 6 Analog input Fault 5014 5015 5016 5017 Display 5014 5016 PE Analog input 1 2 BS Description Analog input 1 2 sensor fracture measuring circuit of Analog input sensor open Output AE1 AE2 Cause and Remedy Signal incorrect Check poarity and signal 0 10V Signal cable defect Replace sensor Level detection system ac tivated va...

Page 80: ...Check limits 1310 Output 230V 2 Fault 5020 5024 5025 5027 5029 5030 Display 5020 PE Motor ashbox Output AV 5024 PE Flue gas fan Output SZ 5025 PE Cirkulationspump Output UW 5027 PE Motor ext auger2 Output RES2 5029 PE Motor boiler auger Output ES 5030 PE Combustion Fan Output LUFT Description No function of the respective motor pump fan Cause and Remedy Motor pump fan unplugged Connect plug check ...

Page 81: ...check cable connections Emergency OFF button has been pressed Reset Emergency OFF switch Emergency OFF defect Replace Emergency OFF switch Display 5033 Safety temperature STB Description Safety temperature limiter has tripped Input STB Cause and Remedy Safety temperature limiter unplugged Connect up safety temperature limiter and check cable connections Safety temperature limiter has tripped Let b...

Page 82: ...too high Display 5039 PE Flame return gate closed Description Flame return gate open fault Cause and Remedy Flame return gate unplugged Connect up flame return gate and check cable connections Flame return gate does not reach CLOSE limit switch Check whether ball valve is jammed check ball valve throughway to see if foreign objects are pre venting it from closing No signal although closed Check ca...

Page 83: ...et reserves depleted Refill storage Room supply tank Capacitve sensor RA defect Replace Capacitve sensor RA 13 20 Burner Motor Ash box full SMART Condens and Compact only Fault 5047 Display 5047 Burner Motor Ash box full SMART Condens and Compact only Description The alarm text is displayed after the motor has made 3 unsuccessful attempts to reach the normal speed of the external de ashing system ...

Page 84: ...put RES2 Fault 5058 Display 5058 Error Output RES2 Cause and Remedy Output defect incorrect wiring Check cable connection Replace Boiler Controller 13 27 Error Output MA Fault 5059 Display 5059 Error Output MA Cause and Remedy Output defect incorrect wiring Check cable connection Replace Boiler Controller 13 28 Error Output RA Fault 5060 Display 5060 Error Output RA Cause and Remedy Output defect ...

Page 85: ...se and Remedy Output defect incorrect wiring Check cable connection Replace Boiler Controller 13 34 Error Output RES1 Fault 5066 Display 5066 Error Output RES1 Cause and Remedy Output defect incorrect wiring Check cable connection Replace Boiler Controller 13 35 Error Output ZW Fault 5067 Display 5067 Error Output ZW Cause and Remedy Output defect incorrect wiring Check cable connection Replace Bo...

Page 86: ...g Draft 120 EH Hyst Flue Gas Temp 63 F Temp Hysterese Softstart 72 F Full Power Fuel Adjustment 0 Run Down Time Flue Gas Fan 80 Flue Gas Fan Run Down T 1800 sec FRT BT Flue Gas Fan Off 54 F Ash Clean Mode Ashbox Min Run Time 40 min Delivery Duration 5 min Run Run Down 18 h Neg Draft Malfunction Time 60 sec Set 0 EH Minimum 0 EH Maximum 500 EH Washing 0 EH PID Gain 30 PID Integration Time 130 sec P...

Page 87: ... Control Pump On Temp 95 F Depends on Require Dependent Pumptype Energy efficient minimum speed 10 maximum speed 100 Switch Off Hyst 3 K Run Down Time 15 min Control Range 10 K Suction Turbine Cleaning Filling 19 00 Cleaning 2 Off Pulse RA Motor 60 sec Pause RA Motor 0 sec Suction Interval 180 min Cleaning Mode On Cleaning Time 60 sec Maintenance Mode Off Interval 12 months Burner Run Time Off Int...

Page 88: ...e 104 F Switch Off Temp 115 F Switch On Hyst 18 F Hysteresis shutdown 14 F Power Level 15 AGT Minimum NA Malfunction Mode On Off Output SM Default Input AK Default Cap sensor RA active On Cap sensor ZW active On PE 607 USA_FA 2 1 88 Default values and settings ...

Page 89: ...Parts list 89 1 17 7 Parts list 17 1 Pellematic SmartXS Installation Manual PELLEMATIC SmartXS ...

Page 90: ...26 210103 45 80804 8 80773 27 24326 46 9 PG52041 28 80726 47 10 210082 29 80793 48 80772 11 210127 30 80780 49 PG52064 12 210031 31 80791 50 80695 2 13 E1204 1 32 26086 51 80483 14 210106 33 80237 52 26162 15 210049 34 80221 53 210124 16 210077 35 E1073 54 210122 17 80558 36 PG52039 55 PE255S 18 80463 37 24155 56 E1049 19 210097 38 80319 PE 607 USA_FA 2 1 90 Pellematic SmartXS ...

Page 91: ...Pellematic SmartXS 91 1 210096 6 E1204 11 210022ET 2 210073 7 210093 12 210060 3 E1004 8 E1059 13 210079 4 210038 9 80670 5 E1515 10 210033 Installation Manual PELLEMATIC SmartXS ...

Page 92: ...1 210007 5 E1138 9 PE326 2 121382 6 E1384 10 121194 3 210069 7 80590 11 E1192 4 210031OE 8 80286ET 12 210006 PE 607 USA_FA 2 1 92 Pellematic SmartXS ...

Page 93: ...s boiler 36 F Delta In W C 2 3 DHW Heat Exchanger volume Gal 0 25 Solar Heat Exchanger voulme optional Gal 0 2 DHW Max volume operating point A Gal Min 5 55 Operating Point A DHW inlet temperature F 50 to 113 Operating Point A DHW outlet temperature F 140 Maximum Pressure for DHW Section P S I 87 Maximum Pressure for Solar Heat Exchanger P S I 87 Flue Gas Section Temperature Maximum Condensing F 1...

Page 94: ...ed Motor W 250 370 Vacuum Turbine W 1400 Flue Gas Fan W 120 Ignition W 250 Fire Tube Cleaning Motor W 40 De Ashing Motor W 40 Hopper Motor W 25 Fuel Made of pure wood no additives Energy Density BTU Lb Must meet PFI Premium Standard Bulk Density Lbs CuFt Must meet PFI Premium Standard Moisture Content Must meet PFI Premium Standard Ash Production Must meet PFI Premium Standard Length In Must meet ...

Page 95: ...Pellet boiler cautionary markings 95 19 Pellet boiler cautionary markings Installation Manual PELLEMATIC SmartXS ...

Page 96: ...PE 607 USA_FA 2 1 96 Pellet boiler cautionary markings ...

Page 97: ...Pellet boiler cautionary markings 97 Installation Manual PELLEMATIC SmartXS ...

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Page 100: ...Author Manufacturer MAINE ENERGY SYSTEMS LLC 8 Airport Road P O Box 547 Bethel Maine 04217 E Mail info maineenergysystems com MAINE ENERGY SYSTEMS LLC www maineenergysystems com Subject to modifcations ...

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