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Nortek Reznor FSE 100, Installation, Commissioning, Servicing

The Nortek Reznor FSE 100 user manual is essential for installation, commissioning, and servicing of this product. You can easily download the manual for free from our website. Ensure optimal performance and longevity of your Nortek Reznor FSE 100 by following the instructions in the manual.

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 Reznor, FSE, Installation Manual, EN 2020-02, D301160 Iss H

INDEX

General Health and Safety .....................................................................................................1
General  .................................................................................................................................4
Compliance notices ................................................................................................................5
Warranty ...............................................................................................................................6
Technical Data  .......................................................................................................................8
Identification ..........................................................................................................................8
Structure ................................................................................................................................9
Pre installation .......................................................................................................................14
Handling ................................................................................................................................15
Installation considerations ......................................................................................................16
Safety area .............................................................................................................................17
Air supply and return .............................................................................................................17
Accessories ............................................................................................................................18
Flue gas discharge ..................................................................................................................18
Combustion air ......................................................................................................................19
Air intake and supply (ducted units only) ................................................................................20
Burner position ......................................................................................................................21
Gas Installation/connection ....................................................................................................21
Oil Installation/connection  .....................................................................................................23
Storage tank ..........................................................................................................................23
Pipe work and fittings ............................................................................................................25
Burner technical details ..........................................................................................................27
Electrical connections .............................................................................................................30
Control panel .........................................................................................................................32
Starting and stopping ............................................................................................................34
Inspections .............................................................................................................................35
Condensation check ..............................................................................................................36
Indicators ...............................................................................................................................36
Fan electric absorption ...........................................................................................................36
Maintenance ..........................................................................................................................37
Cleaning of gas or oil burner .................................................................................................37
Servicing ................................................................................................................................39
Parts Lists. ............................................................................................................................. 40
ErP Data chart natural gas    ...................................................................................................42
ErP Data chart propane gas   ..................................................................................................43
ErP Data chart oil   .................................................................................................................44
ErP Data chart kerosene   .......................................................................................................45

CONTENTS  

Summary of Contents for Reznor FSE 100

Page 1: ...oning and or servicing Leave it with the end user site agent to be placed in their premises technical file after installation WARNING Improper installation adjustment alteration service or maintenance...

Page 2: ......

Page 3: ...Air intake and supply ducted units only 20 Burner position 21 Gas Installation connection 21 Oil Installation connection 23 Storage tank 23 Pipe work and fittings 25 Burner technical details 27 Elect...

Page 4: ...ired cabinet heaters are suitable for use with Natural Gas G20 most units can also be specified for Propane G31 Oil fired cabinet heaters are suitable for use with Class D gas oil 35 sec most units ca...

Page 5: ...n adjustment alteration service or maintenance can cause property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this equ...

Page 6: ...elocities may affect burner operation Suitable protection should be provided for the appliance when it is located in a position where it may be susceptible to external mechanical damage for example fo...

Page 7: ...rical supply must not be switched off or disconnected as a method for stopping the heater the exception to this is in an emergency or during servicing where the heat exchanger has been given sufficien...

Page 8: ...the appliance is to remain unused for long periods it is recommended that the following operations are carried out Turn the appliances electrical supply off via the local isolator Close the main fuel...

Page 9: ...hin a strictly controlled quality environment within the parameters of ISO 9001 These instructions are only valid if the following country code is on the appliance GB IE If this code is not present on...

Page 10: ...EU 2016 2281 Gas Appliance Regulations EU 2016 426 Warranty The heater is supplied with a 1 year parts and labour warranty and a further year on all parts excluding consumables The warranty commences...

Page 11: ...charged and a credit supplied upon subsequent validation of the warranty claim Consumable items are specifically not included within the scope of the warranty Note Notification is required the immedia...

Page 12: ...upply pre calibrated and electrically connected in the factory with the following functions FAN function FAN thermostat calibration 25 35 C Activates the fans max 60 seconds after the burner has start...

Page 13: ...nce infill panels Burner casing Structure Legend 1 Secondary heat exchangers 2 Combustion chamber 3 Rear flue manifold 4 Front flue manifold 5 Heat exchanger inspection door 6 Flue connection 7 Burner...

Page 14: ...Net weight Flue mm Flue nom FSE 40 600 770 1500 145 130 5 FSE 60 650 950 1650 225 150 6 FSE 75 650 950 1650 245 150 6 FSE 100 800 1200 1900 310 180 7 FSE 145 800 1200 1900 345 180 7 FSE 175 1000 1500...

Page 15: ...al gas G20 consumption m h 4 6 6 7 8 0 11 6 16 7 20 6 26 2 34 7 Nominal inlet pressure G31 LPG gas mbar 37 Nominal inlet pressure G31 NL LPG gas mbar 30 LPG gas G31 consumption litres 6 8 9 8 11 3 17...

Page 16: ...ature 1 C 155 155 170 185 195 145 145 155 Kerosene 28 sec consumption kg h 3 6 4 8 6 2 8 9 12 4 16 0 18 7 26 1 Model FSE 40 FSE 60 FSE 75 FSE 100 FSE 145 FSE 175 FSE 225 FSE 300 Fan thermostat calibra...

Page 17: ...H3 ll2H3P MT I3B P I3P DE II2ELL3B P NL II2L3P DK II2H3B P NO I3P EE II2H3B P PL II2E3PB P ES II2H3 PT PT II2H3 FI II2H3B P RO RO II2H3B P II2H3P FR II2ER3P SE II2H3B P GB II2H3P YES II2H3B P ll2H3P G...

Page 18: ...ations All heaters are supplied fused and pre wired all must be earthed Final connections for any additional external controls must be completed on site and must be carried out according to local and...

Page 19: ...to the heater tripping on high limit Should this occur please reset the limit device and gradually open nozzles until the heater no longer trips Please note that fully closing the louvres on the nozzl...

Page 20: ...surface whose deflection and strength is such that it can prevent vibrations from reaching underneath Respect the clearance distances in order to allow for a correct flow of air and normal cleaning an...

Page 21: ...the unit Remove blocks before start up Safety area The unit must be easily and safely accessible without the need for special equipment ladders mobile platforms etc It is important to keep at least th...

Page 22: ...e setting for the room Fuel connection The heater should be connected to the fuel supply by a qualified engineer only complying with the relevant regulations As far as gas burners are concerned we sug...

Page 23: ...connector of the heater or larger Avoid narrow bends and section reductions Having a trap to take and analyse the combustion products Anchoring the flue gas discharge pipe Having a proper end cover t...

Page 24: ...uit to the side opening the appliance is set up for both right and left connections To change the air inlet side simply swap the grille and blanking panels around To attach an air inlet duct remove th...

Page 25: ...ose when the burner is on standby Gas Installation connection WARNING The installation must be purged and tested for soundness prior to commissioning Always ensure that appropriate personal protective...

Page 26: ...ctory Before installation check carefully that it matches to the appliance on which it will be mounted The position of the silicon tube must be such as to ensure an inclination between the pressure sw...

Page 27: ...romote trouble free operating it is necessary that the oil within the storage tank and oil line does not fall below the cold filter plugging point cfpp in the UK and with class D fuel also referred to...

Page 28: ...gravity feed may be used The draw off point for the supply to the burner must not be positioned any lower than 100mm above the bottom of the tank Where a return valve is fitted this must be tamper pr...

Page 29: ...rt 1 All joints must be sealed properly if necessary using PTFE tape or other approved sealing media The pipe work must be effectively sealed so as to prevent the ingress of air The fire check valve m...

Page 30: ...ate within the oil tank at the same level as the suction line in this case a non return valve is not required The return line should terminate within the oil tank at the same level as the suction line...

Page 31: ...2 9 2 2 6 0 0 6 2 0 Measured CO2 9 4 8 9 9 1 9 3 9 5 9 0 9 4 Measured CO ppm 1 14 3 3 2 32 30 Gas connections inch Rp 1 2 Rp 3 4 Rp 3 4 Rp 3 4 NOTE Head pressure is the differential pressure between...

Page 32: ...0 7 50 12 50 Burner head position No 5 0 3 0 3 0 4 0 Air damper position No 1 0 3 0 1 5 3 8 40 0 80 0 40 0 85 0 Measured CO2 9 52 9 38 9 58 9 60 9 75 9 60 9 40 9 60 Measured CO ppm 1 5 1 0 3 3 0 0 Gas...

Page 33: ...5 4 5 3 0 2 0 7 0 Pump pressure bar 8 0 10 0 7 0 10 0 11 0 11 0 7 0 11 0 Burner head position No 5 0 5 4 0 1 0 Air damper position No 0 7 2 0 0 8 3 0 0 5 6 0 40 0 70 0 Measured CO2 12 04 12 08 12 55...

Page 34: ...ake sure that the direction of rotation of the fans is correct The unit must be connected to an efficient earthing system The manufacturer shall not be held responsible for any damage caused by failur...

Page 35: ...inals shown may not be in numerical order Unused terminals may not be shown at all 900688 FSE Control Interconnections NEUTRAL LIVE 1 Phase 230v 50Hz L N 1 Phase Permanent Mains Supply 3 Phase 400v 50...

Page 36: ...l be disposed of before the fan stops TR safety thermostat The appliance is equipped with an automatic reset TR safety thermostat with the element positioned on the air supply It has the function of s...

Page 37: ...ions as standard Begin by checking when the burner is operating on the nominal thermal output the temperature rise between the air outlet and inlet temperature and compare with the specifications of T...

Page 38: ...t is shipped from the factory connected at the minimum speed which corresponds to the nominal air flow without residual useful static pressure if it is necessary to increase its performance simply con...

Page 39: ...d in the heat exchanger may cause dangerous overheating situations with possible damage to the air heater Moreover the LIMIT thermostat could be triggered and it might be necessary to release it manua...

Page 40: ...t exchanger for condensation This check should be performed by turning off the burner after half an hour of continuous use checking simultaneously through the flue connection if there is any trace of...

Page 41: ...itch off If long periods of unusual operation occur it is advisable to contact the manufacturer on how to restart operation Regularly check that all the screws used to assemble the heater are properly...

Page 42: ...ations Disconnect the flue Open the inspection door 3 Remove inspection door with flue connection 4 Remove the burner 1 Remove the panel 2 Remove the panel 5 Remove the inspection door 6 Remove turbul...

Page 43: ...ntrol type supplied Refer to individual controller operating manual The burner will turn off The fan will continue to run until heat dissipation allows the fan and limit thermostat to shut down the fa...

Page 44: ...854 30 07 854 30 078 54 30 07 854 30 07 854 Fire valve 28 30 102 28 30 102 28 30 102 28 30 102 28 30 102 Oil filter 29 15 017 29 15 017 29 15 017 29 15 017 29 15 012 Table 15b Parts list FSE 40 100 BU...

Page 45: ...2 Pulley taper bush 2012 30 FSE 1 1 2 2 2 1801095 Pulley B212 FSE 1 2 1801546 Pulley variable 121 FSE 2 1801147 Pulley taper bush 1108 24 FSE 2 1801543 Pulley B236 FSE 2 2 1030162 Relay Finder 40 52 8...

Page 46: ...PAGE 42 Reznor FSE Installation Manual EN 2020 02 D301160 Iss H...

Page 47: ...lmax kW 0 183 0 195 0 197 0 403 0 408 0 43 0 53 0 598 At minimal capacity elmin kW 0 156 0 164 0 17 0 371 0 38 0 375 0 53 0 565 In standby mode elsb kW 0 003 0 003 0 003 0 003 0 003 0 003 0 003 0 003...

Page 48: ...0 197 0 403 0 408 0 43 0 53 0 598 At minimal capacity elmin kW 0 156 0 164 0 17 0 371 0 38 0 375 0 53 0 565 In standby mode elsb kW 0 003 0 003 0 003 0 003 0 003 0 003 0 003 0 003 Useful efficiency U...

Page 49: ...405 0 405 0 43 0 53 0 53 At minimal capacity elmin kW 0 247 0 175 0 176 0 396 0 396 0 375 0 53 0 53 In standby mode elsb kW 0 003 0 003 0 003 0 003 0 003 0 003 0 003 0 003 Useful efficiency Useful ef...

Page 50: ...405 0 405 0 45 0 439 0 53 At minimal capacity elmin kW 0 247 0 175 0 176 0 396 0 396 0 409 0 4 0 53 In standby mode elsb kW 0 003 0 003 0 003 0 003 0 003 0 003 0 003 0 003 Useful efficiency Useful ef...

Page 51: ......

Page 52: ......

Page 53: ...C is a registered trademark of the Nortek Global HVAC limited Because of the continuous product innovation Nortek Global HVAC reserves the right to change product specification without due notice This...

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