Nautilus Hyosung MX5300CE Service Manual Download Page 149

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Chapter8. CDU (Cash Dispenser Unit) Service Manual

8-24

Nautilus Hyosung, Inc.

③

Remove the clutch assembly.

④

Replace the clutch assembly and assemble in the reverse order -

④

①

<Note!>

When replacing the clutch assembly, adjust the tension pulley so that belt tension is
about 100g [0.22lb] (

①

) to the direction and about 200g [0.44lb] ~ 300g [0.66lb] ( )

②

to the direction when the timing belt is pressed by about 3mm [0.12inch] (use the
tension gauge).

①
②

③
④

Use

the tension

gaug

Summary of Contents for MX5300CE

Page 2: ...Preliminary version All 2 V01 00 01 2013 04 09 New Publication All 3 V01 00 02 2013 05 20 Add the Safe Unit Chapter 9 4 V01 00 03 2013 05 30 Delete Functional Description Chapter 5 Add the Pr cautions...

Page 3: ...nfiguration 2 3 Chapter3 User Handling Unit Overview 3 1 Appearance Backside 3 1 Monitor 3 2 Encryption PIN Pad 3 11 Boards 3 14 Inverter Board 3 21 Function Key 3 25 Chapter4 Control Electronics Appe...

Page 4: ...25 Cable Connection Diagram 8 26 Adjustment Standard 8 27 Oiling Standard 8 30 Interface Specifications 8 33 Required Tools 8 34 Chapter9 Safe Unit How to Open the Safe Door 9 1 How to Set the new pas...

Page 5: ...er 1 Preface Contents Purpose 1 1 Audience 1 1 Supported Information 1 1 What is in This Manual 1 1 Conventions 1 2 Abbreviations of ATM 1 2 Safety Precautions 1 4 Pr cautions pour la s curit French 1...

Page 6: ...or occurs while maintenance MX5300CE in compliance with this manual please contact maintenance staffs of Nautilus Hyosung For the contact of maintenance staffs of Nautilus Hyosung see the E mail addre...

Page 7: ...ded into and dispensed from the dispenser Servicing and maintenance refer to the supervisor operator and technician s tasks performed to keep the ATM operational Screen refers to the text appearing on...

Page 8: ...on Panel for Customers to Operate 20 OSD board On Screen Display Board 21 P S Power Supply 22 PIN Personal Identification Number 23 PNC Panel Control Board 24 PTR Printer mainly Receipt Printer 25 S W...

Page 9: ...for compliance could void the user s authority to operate the equipment Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the...

Page 10: ...ent where the floor cannot sustain the weight of the equipment or on slanted or unstable surface Equipment may fall and cause injury or damage Unplug the Equipment Stop using the equipment immediately...

Page 11: ...hangement ou des modifications dans la construction de ce dispositif qui ne sont pas express ment approuv s par la partie responsable de la conformit pourraient annuler l autorit de l utilisateur de f...

Page 12: ...ndie ou un choc lectrique Tomber Ne pas placer l quipement dont le sol ne peut pas supporter le poids de l quipement ou sur une surface inclin e ou instable L quipement peut tomber et provoquer des bl...

Page 13: ...ents are listed as follows If needed please contact staffs of our technical support team and maintenance team Operator Manual Operator Function Manual Installation Manual Error Code List For the conta...

Page 14: ...ATM is designed to satisfy customers demands of withdrawal balance inquiry and transfer funds for individuals with a compact size to fit in virtually any place This machine is connected to your netwo...

Page 15: ...5 1 TFT LCD 1024 x 768 Brightness 300 cd m Privacy Filter Option 15 1 Filter Guide Light Flicker SPR MCR Flicker High Bright LED PIN Light PIN PAD CDU Light High Bright LED Sound Speaker Earphone Jack...

Page 16: ...Diameter Max 180 Paper Roll Capacity 3 400 Transaction Roll 375m 110mm 4 33inch 1transaction Dependent on the user specifications Black Mark Paper Support Yes Paper Setting Method Semi Automatic Jour...

Page 17: ...Nautilus Hyosung Inc All Rights Reserved Chapter2 I Chapter 2 System Configuration Contents About the MoniMax 5300CE 2 1 External Appearance 2 2 Hardware Configuration 2 3 System Block Diagram 2 3...

Page 18: ...your site This ATM is designed to satisfy customers demands of withdrawal balance inquiry and transfer funds for individuals with a compact size to fit in virtually any place This machine is connected...

Page 19: ...l 2 2 Nautilus Hyosung Inc All Rights Reserved External Appearance Dimensions of MoniMax 5300CE in which a cash dispenser with 1 3 cassettes is installed Note All the unit in the dimension is millimet...

Page 21: ...3 11 LED Operation Check 3 12 Troubleshooting 3 12 Disassembling the EPP module 3 13 Boards 3 14 A D Analogue Digital Board 3 14 Specifications 3 15 Electrical Specifications 3 15 Mode Resolution 3 15...

Page 22: ...It also includes monitor display speakers and associated a lot of electronic boards Specification Remark LCD 15 1 CPU PXA270 520MHz Operation System Window CE AD board For LTM150XO L01 The major speci...

Page 23: ...rved Monitor A monitor is composed of privacy display filter protective glass LCD analog digital board inverter and so on as shown in the figure below Configuration Diagram of Entire Monitor Privacy F...

Page 24: ...rprint clean it using some absorbent cotton or soft cloth 5 The desirable cleaners are water IPA Isopropyl Alcohol or Hexane Do not use Ketone type materials ex Acetone Ethyl alcohol Toluene Ethyl aci...

Page 25: ...hanged by viewing angle because of the use of condenser sheet in the backlight 6 Optical characteristics may be changed by input signal timings 7 The interference noise of input signal frequency for t...

Page 26: ...tem LVDS 1 port RGB 8 bit Dot clock CLK Data enable DE Power supply voltage LCD panel signal processing board 3 3V Backlight Edge light type 2 cold cathode fluorescent lamps Replaceable part Lamp hold...

Page 27: ...rvice Manual 3 6 2012 Nautilus Hyosung Inc All Rights Reserved 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 Remove 2 screws...

Page 28: ...sung Inc All Rights Reserved 3 7 5 Remove 8 screws marked in the below picture and disconnect all connectors and cables connected to the boards Then disassemble the LCD assembly carefully 6 Assemble t...

Page 30: ...Rights Reserved 3 9 LCD Block Diagram Note 1 Connection between GND FG Frame ground and VBLC Lamp low voltage terminal in the product GND FG Connected GND VBLC Not connected FG VBLC Not connected Note...

Page 31: ...he trouble persists even after the AD board is replaced replace the LCD assembly 2 Backlight of the LCD panel is on Connect Disconnect the power line of OPL assembly If Nautilus HYOSUNG logo is not di...

Page 32: ...g connector Due to security issues no repair is possible in the field 3 SW3 1 2 OFF NV RAM is clear when No 1 switch is turned ON OFF Fuse is open when No 2 switch in turned ON and at the same time J1...

Page 33: ...is normal LED will blink 3 LED5 NV RAM LED Whether the NV RAM is properly cleared If it is normal red light will turned on LED Troubleshooting Troubleshooting 1 Since the problem in this unit involve...

Page 34: ...se 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 First remove 2 screws...

Page 35: ...e Digital Board Features 8bit digital RGB 16bit 601 8bit 656 Format Data Input available Supporting 720x400 DOS 640x480 VGA 800x600 SVGA 1024x768 XGA mode full screen Supporting 1CH 2CH LVDS output Su...

Page 36: ...CD LTM150XO L01 LCD INTERFACE LVDS 8bit Resolution VGA SVGA XGA Color 1 600 000 COLORS Input Scan Frequency Vert 56 75Hz Hor 31 4 48 7KHz Input Signal Analog Digital RGB data connector Header 32pin Sy...

Page 37: ...Nautilus Hyosung Inc All Rights Reserved Board Layout Connector Pin Description 1 J5 Digital RGB Input 32P PIN Description PIN Description 1 BLUE0 17 RED0 2 BLUE1 18 RED1 3 BLUE2 19 RED2 4 BLUE3 20 R...

Page 38: ...15 GREEN6 31 CLK 16 GREEN7 32 GND 2 J17 Power Adaptor Jack PIN Description PIN Description 1 12V 2 GND 3 J8 LVDS INTERFACE 1CH PIN Description PIN Description 20 3 3V LCD Power 10 TC 19 3 3V LCD Power...

Page 39: ...OSD Interface PIN Description PIN Description 1 NC 5 GND 2 NC 6 KEY0 3 RED 7 KEY1 4 GREEN GND Cable Harness Specification 1 Digital RGB Input Cable NAME TTL INPUT CABLE Cable Length 300 mm 11 81inch...

Page 41: ...the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintena...

Page 43: ...ser Handling Unit Service Manual 3 22 2012 Nautilus Hyosung Inc All Rights Reserved Functional Pin Description Input Connector CN1 12505WR 10A00 Output Connector CN2 CN3 20015WR 05A00 Mechanical Drawi...

Page 45: ...2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 Remove 2 screws and sep...

Page 46: ...FK_R4 1DH FK_L5 19H FK_R5 1CH FK_L6 1AH FK_R6 1BH Hardware Configuration The main role of this board is to input a lot of functions and information which customers want or select FK L 1 2 3 4 5 6 MOL...

Page 48: ...tion and Pin Specification Connector Configuration and Pin Specification 1 External interface connector diagram S1 S3 S2 6 1 S4 6 S6 S8 S7 S5 1 2 Pin specification FK_L Function Key_Left 33300906 CONN...

Page 49: ...ter3 User Handling Unit Service Manual 3 28 2012 Nautilus Hyosung Inc All Rights Reserved FK_R Function Key_Right 33300906 CONN HDR BOX R A 5268 06A 6P Pin Description 1 VCC 2 GND 3 S8 4 S7 5 S6 6 S5...

Page 50: ...turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 Remove...

Page 51: ...lectronics Contents Appearance 4 1 Disassembly Assembly Diagram 4 2 Disassemble Assemble CE Unit 4 2 Mother Board Specifications 4 5 Detailed functionality 4 5 Block diagram of motherboard 4 6 MAP 4 7...

Page 52: ...oniMax5300 ATM based on Window CE Spec Description Option Remark CPU PXA270 520MHz MEMORY Flash 64MB 32MB 2EA 32bit SDRAM 64MB 32MB 2EA 128MB NV RAM 256KB 8bit 512KB 16bit SERIAL 7 PORT USB 2 PORT 1HO...

Page 53: ...sembly Assembly Diagram Disassemble Assemble CE Unit Disassemble Assemble CE Unit 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing scre...

Page 54: ...cs Nautilus Hyosung Inc All Rights Reserved 4 3 4 Remove 2 screws and separate the board cover 5 Remove 4 screws in the below picture and disconnect all connectors and cables connected to the boards T...

Page 55: ...Inc All Rights Reserved 6 Remove all of cables connected to control electronics carefully not to hurt the connector pins of cable and 12 screws marked in the below figure to disassemble the main board...

Page 56: ...page read mode 25ns 64MB SDRAM K4S561632F 32MB 2EA MAX Frequency 133MHz Supporting 128MB using the K4S561632F 4EA Option 512KB NV RAM K6X4016T3F BATTERY BACK UP Access Time 70nS Retention Current 10u...

Page 58: ...ter4 Control Electronics Nautilus Hyosung Inc All Rights Reserved 4 7 MAP 1 Memory MAP nCS 5 SYSTEM I O MODEM 16C554 nCS 4 2700G Delete nCS 3 2700G Changing to Boot ROM nCS 2 NV RAM nCS 1 CS8900A LAN...

Page 60: ...FLAG GP 48 GP 15 nCS1 LAN GP 49 GP 16 GP 50 16C554_IOR GP 17 GP 51 16C554_IOW GP 18 GP 52 GP 19 WP_SD GP 53 USBC INT GP 20 GP 54 16C554_INTA GP 21 nSDCS3 GP 55 16C554_INTB GP 22 GP 56 16C554_INTC GP 2...

Page 61: ...CLK_A0 LCD LINE CLOCK GP 109 SDDAT1 GP 76 L_PCLK_WR LCD PIXEL CLOCK GP 110 SDDAT2 GP 77 L_BIAS LCD AC BIAS GP 111 SDDAT3 GP 78 nCS2 NV RAM CS GP 112 SDCMD GP 79 nCS3 2700G CS GP 113 AC97_RESET_n CS429...

Page 62: ...27 TTL_IN2 3 LAN_LED 28 TTL_IN1 4 GND 29 GND 5 TD LAN 30 RXDO_7 6 TD LAN 31 TXDO_7 7 GND 32 RXDO_6 8 RD LAN 33 TXDO_6 9 RD LAN 34 GND 10 GND 35 DCDO_5 11 GND 36 DRTO_5 12 TTL_O8 37 CTSO_5 13 TTL_O7 3...

Page 63: ...13 XD0 38 FK_L1 14 XA9 39 FK_L0 15 XA8 40 GND 16 XA7 41 RXDO_3 17 XA6 42 TXDO_3 18 XA5 43 GND 19 XA4 44 RXDO_2 20 XA3 45 TXDO_2 21 XA2 46 GND 22 XA1 47 RXDO_1 23 XA0 48 TXDO_1 24 LnRESET 49 GND 25 GND...

Page 64: ...D I O B D 14m 59m 155 COM6 COM4 COM2 COM0 LAN COM5 COM3 COM1 COM0 COM2 CPU Int ernal SERIAL COM3 COM6 Extension SERIAL ST16C654 64byte FIFO COM0 Receipt printer COM1 Card reader COM2 Encryption pin p...

Page 65: ...ation of motherboard J6 J69 J7 J J9 LCD Signal Connect J68 JTAG Connect Boot loader Download in factory J69 JTAG Port Enable Disable 1 2 short Disable 2 3 short Enable Default J71 Boot Mode Setting 1...

Page 66: ...CN3 CN1 J3 J4 J6 CN4 CN2 J1 Modem Connection J2 Connect with left function key J3 TTL_IN Connection J4 Connect with right function key J5 TTL_OUT Connection J6 J7 Connect with Main B D J8 Connect wit...

Page 68: ...re 5 3 Specifications 5 4 Environment Condition 5 4 Mechanical Specification 5 4 Withstanding Voltage Insulation Resistance 5 4 Safety UL60950 IEC60950 5 4 Input Specification 5 5 Output Specification...

Page 69: ...he power supply unit allows the user to turn on off the system enter power failure mode and perform other sequences Appearance Check point Before turning power on this power supply make sure that the...

Page 70: ...Block Diagram AND AND DEVICE CONVERTER CONTROL CURRENT SENSING PROTECTION THERMAL OPTION RECTIFIERS P W M CONTROL FILTER AND FILTER AC IN SWITCHING NOISEFILTER RECTIFIERS DC DC FILTER RECTIFIERS 5Vdc...

Page 71: ...ll Rights Reserved 5 3 Disassembly Procedure 1 Open the rear panel with key and turn power off 2 Remove all of cables connected to the Power Supply carefully not to hurt connector pins or each cable T...

Page 72: ...cation Mechanical Specification Dimension Main 240 L x 95 W x 70 H Case Color Case Material EGI 1 0t Case Drawing No Weight About 0 8Kg Model Label UL94 V2 Withstanding Voltage Insulation Resistance W...

Page 73: ...yp Hold up Time 16 7ms MIN Inrush Current 70A MAX Leakage Current 3 5mA MAX Output Specification Output Specification Division Specification Unit Channel 5 0 12 0 24 0 Vdc Wattage 15 0 18 0 72 0 W Vol...

Page 74: ...t 1 N 18AWG UL1015 White EAC405 SWITCHCRAFT 2 F G 18AWG UL1015 GRN YEL 3 L 18AWG UL1015 Black 3 Motherboard Division Pin No Configuration Size Color Remark CN3 1 S G 18AWG UL1007 Black MOLEX 87427 060...

Page 75: ...g Inc All Rights Reserved 5 7 5 CDU Division PIN No Configuration Size Color Remark CN14 1 BATTERY 16AWG UL1015 WHITE AMP 350431 1 2 BATTERY 16AWG UL1015 WHITE 3 N C 4 BECH N 22AWG UL1007 BROWN 5 BATT...

Page 76: ...ition Power supply cable connection status Field Repair Scope Recommendation In the field the technician can only replace the fuse Other components shall be repaired and inspected at the depot level T...

Page 77: ...use F1 F201 Open Short inside of Power Supply Be sure to check the status after unplugging A C power cord When the LED for displaying power supply status is on 1 YELLOW S LED lights up Stand by off or...

Page 78: ...tilus Hyosung Inc All Rights Reserved Chapter6 I Chapter 6 Safe Unit Contents Cencon System S2000 6 1 Initial Operating Instructions 6 1 Change Shelved Mode Combination 6 2 ELECTRONIC COMBINATION LOCK...

Page 79: ...new lock is Turn the Dial left CCW until the letters EC Enter Combination appear on the LCD Enter the factory combination of 50 25 50 by sequentially pressing those six buttons The LCD will display t...

Page 80: ...o change the Shelved Mode Combination 1 Power Lock EC Turn the Dial to the left CCW until EC Enter Combination is displayed 2 EC Enter Shelved Mode Combination OPr Enter the current Shelved Mode combi...

Page 81: ...ed 12 POC Remove Change Key EOP Remove the change key EOP End Operation is displayed 13 EOP Power Lock EC Turn the dial to the left CCW until EC Enter Combination is displayed 14 EC Enter New Shelved...

Page 82: ...Entry of four 4 consecutive invalid codes starts a 5 minute delay period LED flashed red at five 5 second intervals At the end of the delay period two more consecutive invalid codes will restart an ad...

Page 83: ...tly pulling downward on its handle 2 Allow the battery and it s attached leads to drop down and out of the battery compartment If it does not drop gently pull on the battery until it does 3 The connec...

Page 86: ...ce 7 4 Replacing the End Sensor 7 4 Replacing the JAM Sensor 7 8 Replacing the Motor 564057 01 7 12 Replacing TPH M T482AF_W Cutter 574226 11 7 15 Oiling 7 19 Option A Receipt Printer K SPR1E Type 702...

Page 87: ...ed 7 1 Receipt Printer K SPR1 Type 728656 10 Appearance Arrangement Plan Appearance The following figure shows the external appearance of Receipt Printer Its dimensions are 146 9mm 5 78inch W X 290mm...

Page 88: ...n Power DC 24V Paper Dimension 80mm Width X 110mm Length 3 15inch Width X 4 33inch Length Operating Environment Temperature 0 55 32 131 Humidity 10 80 Rate 100mm s 3 94inch s Paper Roll Capacity Appro...

Page 89: ...d Detection Sensor End Detection SG 405 2 MS2 Autoload Sensor Paper Autoload Sensor of Nautilus Hyosung 3 MS3 Jam Sensor Detects paper jam SG 405 4 MS4 TPH Cover Switch TPH Cover Open Switch Internal...

Page 90: ...d Repair and Maintenance Replacing the End Sensor Replacing the End Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws loca...

Page 91: ...Reserved 7 5 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Page 92: ...osung Inc All Rights Reserved 7 Disconnect the end sensor connector from the main board 723356 01 8 Remove the cable tie binding the end sensor cable with a pair of nippers 9 Unscew the screw PH S W F...

Page 93: ...ung Inc All Rights Reserved 7 7 10 Remove the end sensor 216856 01 11 Remove the end sensor P INTERRUPTER SG405CD 216856 01 from the bracket End_Sensor 456820 01 and install a new end sensor 12 Assemb...

Page 94: ...ghts Reserved Replacing the JAM Sensor Replacing the JAM Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on fron...

Page 95: ...Reserved 7 9 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Page 96: ...2012 Nautilus Hyosung Inc All Rights Reserved 7 Disconnect the jam sensor conector from the main board 8 Cut the tie biding the cable with a pair of nippers 9 Unscrew the screw PH S W F W S M3X6 that...

Page 97: ...al Chapter7 Receipt Printer Nautilus Hyosung Inc All Rights Reserved 7 11 10 Remove the sensor from the bracket Jam Sensor 456822 01 and install a new sensor 11 Assemble in the reverse order of Steps...

Page 98: ...Reserved Replacing the Motor 564057 01 Replacing the Motor 564057 01 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on...

Page 99: ...eserved 7 13 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Page 100: ...eserved 7 Disconnect the connector from the motor 8 Cut the tid binding the cable with a pair of nippers 9 Unscres the screw PH M2x6 W ZN that fixes the motor on the assembly guide outlet 728813 01 an...

Page 101: ...cing TPH M T482AF_W Cutter 574226 11 Replacing TPH M T482AF_W Cutter 574226 11 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws...

Page 102: ...Rights Reserved 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 U...

Page 103: ...Rights Reserved 7 17 7 Disconnect connectors from the board and remove the mecha and the board 8 Cut the tie binding the motor 564057 01 and jam sensor cables with a pair of nippers 9 Unscrew three sc...

Page 104: ...11 Disconnect the TPH cable from the bracket 456825 01 and replace the TPH 12 Assemble in the reverse order of Steps 1 11 13 Notes on Assembling Be careful not to damage the TPH during assembling Hori...

Page 105: ...Remove E ring from the driving gear 452182 01 of the assembly guide outlet 728813 01 2 Remove E ring that fixes the driver roller 470386 01 shaft and then remove the roller 3 Inject a proper amount of...

Page 106: ...ed Option A Receipt Printer K SPR1E Type 70200000 35 Appearance Arrangement Plan Appearance The following figure shows the external appearance of Receipt Printer Its dimensions are 146 9mm 5 78inch W...

Page 107: ...ch Width 110mm 4 33inch Length Operating Environment Temperature 0 55 32 131 Humidity 10 80 Rate 100mm s 3 94inch s Paper Roll Capacity Approximately 3 400 transactions based on 110mm 4 33inch per tra...

Page 108: ...oad Sensor Paper Autoload Sensor of Nautilus Hyosung 3 MS3 B M Sensor Detects Black Mark 4 MS4 Cutter Switch Identifies cutter regular position Internal Switch 5 MS5 TPH Cover Switch TPH Cover Open Sw...

Page 109: ...Repair and Maintenance Replacing the End Sensor Replacing the End Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws locate...

Page 110: ...Rights Reserved 4 Disocnnect the power Interface connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Page 111: ...tilus Hyosung Inc All Rights Reserved 7 25 7 Disconnect the end sensor connector from the main board 76800000 09 8 Unscrew the screw PH S W F W S M3X6 that fixes the end sensor fixing bracket 456820 0...

Page 112: ...nual 7 26 2012 Nautilus Hyosung Inc All Rights Reserved 10 Remove the end sensor P INTERRUPTER SG405CD 216856 01 from the bracket End_Sensor 456820 01 and install a new end sensor 11 Assemble in the r...

Page 113: ...served 7 27 Replacing the JAM Sensor Replacing the JAM Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front...

Page 114: ...Rights Reserved 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 U...

Page 115: ...tilus Hyosung Inc All Rights Reserved 7 29 7 Disconnect the jam sensor conector from the main board 8 Cut the tie biding the cable with a pair of nippers 9 Unscrew the screw PH S W F W S M3X6 that fix...

Page 116: ...t Printer Service Manual 7 30 2012 Nautilus Hyosung Inc All Rights Reserved 10 Remove the sensor from the bracket Jam Sensor 456822 01 and install a new sensor 11 Assemble in the reverse order of Step...

Page 117: ...d 7 31 Replacing the Motor 564057 01 Replacing the Motor 564057 01 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on f...

Page 118: ...Rights Reserved 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 U...

Page 119: ...7 33 7 Disconnect the connector from the motor 8 Cut the tie binding the cable with a pair of nippers 9 Unscres the screw PH M2x6 W ZN that fixes the motor on the assembly guide outlet 728813 01 and r...

Page 120: ...rved Replacing TPH ATP 82K 56770000 13 Replacing TPH ATP 82K 56770000 13 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws locate...

Page 121: ...eserved 7 35 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Page 122: ...ual 7 36 2012 Nautilus Hyosung Inc All Rights Reserved 7 Disconnect connectors from the board and remove the mecha and the board 8 Remove cable in clamp 9 Unscrew three screws PH S W F W S M3X6 and re...

Page 123: ...Disconnect the TPH cable from the bracket 456825 01 and replace the TPH 12 Assembble in the reverse order of Steps 1 11 13 Notes on Assembling Be careful not to damage the TPH during assembling Horizo...

Page 124: ...1 Remove E ring from the driving gear 452182 01 of the assembly guide outlet 728813 01 2 Remove E ring that fixes the driver roller 470386 01 shaft and then remove the roller 3 Inject a proper amount...

Page 125: ...Diagram 8 6 Module and Sensor Replacement 8 7 Sensor Replacement 8 7 Module Replacement 8 20 Setting Specifications 8 25 Dip S W Specifications 8 25 Cable Connection Diagram 8 26 Main B D 8 26 Adjustm...

Page 126: ...Inc All Rights Reserved 8 1 Appearance Functional Diagram CDU MX5300 Business hour The following figures show the three sectional diagrams of the CDU CDU is 775 20mm 30 52inch high and 468 10mm 18 43i...

Page 127: ...nual 8 2 Nautilus Hyosung Inc All Rights Reserved CDU MX5300 LEVEL1 The following figures show the three sectional diagrams of the CDU CDU is 775 20mm 30 52inch high and 497 00mm 19 57inch wide Front...

Page 128: ...Rights Reserved 8 3 Cassette Box Appearance and Dimension The following picture shows three sectional diagrams of the cassette Cassette is 137 50mm 5 42inch high 217 00mm 8 54inch wide and 342mm 13 4...

Page 130: ...ter8 CDU Cash Dispenser Unit Nautilus Hyosung Inc All Rights Reserved 8 5 Sensor Diagram The following figure shows the location of 34 sensors in this system Note A Sensor far from the board B Sensor...

Page 131: ...0 273 7 SEGMENT CS AD BUS A BUS FLASH ROM 39SF010 SOLENOID1 2 DC MOTOR EPROM 27C256 PLL DRIVER TC9242F PWM DRIVER SG3524 OCK IAGRAM OSC 16MHz RESET DS1232 RST 2 8MHz RST 273 7 SEGMENT RST WR_GCS1 373...

Page 132: ...ement Turn the power off and remove the CDU cover as shown in the figure to replace sensors and modules The CDU contains a total of 34 sensors including 24 returning path sensors 1 gate operation dete...

Page 133: ...places each as shown in the figure below Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing Remove the sensor bracket From the...

Page 134: ...ch from the sensor bracket Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing Remove the sensor bracket From the removed sensor...

Page 135: ...or supporter Be careful not to break the connector pin when removing Remove the M3 sensor screw 1 place Remove the M3 sensor fastening screws from the removed sensor bracket Replace the sensor Assembl...

Page 136: ...emove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws from the re...

Page 137: ...r and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws to replace from the removed s...

Page 138: ...sor bracket at the left and right sides Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove t...

Page 139: ...and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws to repl ace from the removed s...

Page 140: ...ctor and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws from the removed sensor br...

Page 141: ...remove the sensor bracket Be careful not to break the connector pin when removing Press the part of the sensor gently as shown in the figure below to remove the lock and the sensor To insert the senso...

Page 142: ...o remove the sensor bracket Be careful not to break the connector pin when removing Press part of the sensor gently as shown in the figure below to remove the lock and the sensor To insert the sensor...

Page 143: ...each Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing Remove the sensor bracket Remove the MP3 sensor screws 2 places each fr...

Page 144: ...lock in the rear of the sensor bracket with your hand and then remove the sensor Remove the connector Be careful not to break the connector pin when removing Replace the sensor Connect the connector...

Page 145: ...The board assembly is composed of the main board and the DC converter board as shown in the following figure Remove the connector from the board Be careful not to break the connector pin Remove the bo...

Page 146: ...eserved 8 21 2 Main Motor Assembly Remove the main motor cover as shown in the following figure Remove the power cable from the main motor Unscrew the main motor fixing screws M5 4 places Remove the m...

Page 147: ...move the solenoid power cable Remove the 2 E ring Unscrew the solenoid bracket screws M4 2 places Unscrew the solenoid fixing screws M4 4 places Assemble in the reverse order after replacing a solenoi...

Page 148: ...lutch Assembly The clutch assembly is composed of three clutches as shown in the figure below Remove the M4 screw 1 pace and E Ring to remove the clutch as shown in the above figure Then remove the M4...

Page 149: ...the clutch assembly and assemble in the reverse order Note When replacing the clutch assembly adjust the tension pulley so that belt tension is about 100g 0 22lb to the direction and about 200g 0 44l...

Page 150: ...N7 Refer to the cable connection diagram 26 1 S1 Setting Comments 1 2 12 Short Forced EP Download Test mode 1 2 Short Test mode 1 26 Open AP mode 2 CN7 Default setting 1 26 Open 3 FM B D DIP S W Speci...

Page 151: ...8P CN4 9P CN7 10P CN3 6P 1 10 1 39 2 6 1 40 8 5 CN12 5P CN9 6P Seq Connector Name No of Pins Use Remark 1 CN1 40 Sensor Unit 2 CN2 8 Motor Clutch Solenoid 3 CN3 6 Additional Sensor Unit 4 CN4 9 RS 23...

Page 152: ...when you pull the gate as shown in the below right figure Adjust the solenoid position so that the gate is 1 5mm 0 56inch away from the shaft when pulling the gate as shown in the right below figure G...

Page 153: ...ig 6 1 Example of the Upper Guide Setting Dollar 66mm 2 60inch No Note height The number of Spacer Bolt Spec Bolt Part Number The length of Screw Note 1 Greater than 74mm 2 91inch Less than 78mm 3 07i...

Page 154: ...ess than 137mm 5 39inch 137 5 Greater than 137mm 5 39inch Less than 142mm 5 59inch 142 6 Greater than 142mm 5 59inch Less than 147mm 5 79inch 147 7 Greater than 147mm 5 79inch Less than 152mm 5 98inch...

Page 155: ...ng Inc All Rights Reserved At first put the Side Guide under the Push Spring and then insert the hook parts into the holes of Guide Assembly Position Fig 6 5 Fig 6 4 Fig 6 5 3 Assemble the SCR PH S W...

Page 156: ...vice Manual Chapter8 CDU Cash Dispenser Unit Nautilus Hyosung Inc All Rights Reserved 8 31 Oiling Standard TENSION PULLEY 1 GATE SPRING HOOK 4 GATE BUSH 2 GEAR SUPPORT SPRING HOOK 5 GEAR TEETH SURFACE...

Page 157: ...Gate bush Mobil 1 Y1 Lubricate the friction part between the bush and the gate shaft 2 places 3 Gear support gear teeth surface AlbaniaGreaseEP1 Initial Oiling 4 Gate spring hook AlbaniaGreaseEP1 Ini...

Page 158: ...ing must be strictly managed and follow the instructions presented in the following table No Location Int Remark 1 CDU Main Body CS1 A B D T CS15 A B D T CS31 A B D T CS31 A B D T CS4 A B D T CS2D T C...

Page 159: ...Chapter8 CDU Cash Dispenser Unit Service Manual 8 34 Nautilus Hyosung Inc All Rights Reserved Required Tools Required Tools Tool Name Standard Picture 1 Driver No 2 2 Driver 3 mm 0 12inch 3 Long Nose...

Page 160: ...ll Rights Reserved Chapter9 I Chapter 9 Safe Unit Contents How to Open the Safe Door 9 1 How to open the mechanical combination lock 9 1 How to Set the new password 9 2 Mechanical Combination Lock 9 2...

Page 161: ...lock How to open the mechanical combination lock 1 Turn the dial to the left counterclockwise Make at least four complete rounds then set to 50 2 Turn the dial to the right clockwise Turn two complet...

Page 162: ...Open the vault door as described in the section How to Open the Safe Door 2 Turn to the left counterclockwise Make at least four complete rounds and set to 50 as shown in the Fig9 1 3 Turn to the righ...

Page 163: ...Fig 9 5 6 Turn the dial to the left Make at least four complete rounds and position the scale to 10 target number to change as shown in the Fig 9 6 7 Turn the dial to the right make three complete ro...

Page 164: ...combination at least two or three times 11 When the combination has been set inform the password to the person in charge and make sure the combination is not exposed or lost Note If the combination is...

Page 165: ...etting in the lock case on the safe setup key and the operating key 1 Insert the setup key into the lock case and turn to the clockwise until it is stopped Then open the safe 2 Turn the setup key to t...

Page 166: ...10 1 Functional Diagram 10 2 General Specifications 10 3 Execution Sequence 10 4 Unit Block Diagram 10 5 Cable Connection Diagram 10 6 Interface Specifications 10 7 Interface Connector Diagram 10 7 De...

Page 167: ...c All Rights Reserved 10 1 External Appearance Functional Diagram External Appearance The following figure shows the external appearance of dip type MCU Its dimensions are 83 8mm 3 30inch W X 34 2mm 1...

Page 168: ...l Rights Reserved Functional Diagram Arrangement of Each Part Name and Description of Each Sensor Electromagnetic Parts SYM Description Function Status Remark J1 MCR Head Magnetic Card Reader J4 Card...

Page 169: ...eserved 10 3 General Specifications General Specification of the DIP MCR Type DIP Type Cards Used ISO 1 2 Power Requirements 12V Head 5V End Sensor Card Read Timing Ejection Recording Method F2F Speed...

Page 170: ...etic Card Unit Service Manual 10 4 Nautilus Hyosung Inc All Rights Reserved Execution Sequence Execution Sequence of the DIP MCR 0 Insert a Card Waitin Read Enable Reject C d Read Card ERR END End Det...

Page 171: ...l Rights Reserved 10 5 Unit Block Diagram The following block diagram shows the H W overview DIP_MCR BLOCK DIAGRAM CPU 89C52UB OSC 33 0000MH z MCR HEAD ISO1 2 TRACK F2F ENCODER LOGIC CARD SENSOR HOST...

Page 172: ...tion Diagram DIP_MCR Cable Connection Diagram PNC B D DIP_MCR B D MCR HEAD SENSOR 1 2 3 Usage and Description of DIP_MCR Cables NO PART_NO Usage Remark 1 321240 03 DIP_MCR Power RS232 I F 2 564239 01...

Page 173: ...Service Manual Chapter10 Magnetic Card Unit Nautilus Hyosung Inc All Rights Reserved 10 7 Interface Specifications Interface Connector Diagram DIP_MCR I F Connector Arrangement Plan J1 CN2 CN1 J4 CPU...

Page 174: ...10 8 Nautilus Hyosung Inc All Rights Reserved Details of the Interface Connector Specification of the DIP_MCR I F Connector NO Connector Name Usage Remark 1 CN1 PNC I F Including power 2 J4 MCR Head...

Page 175: ...intenance Replacing Magnetic Card Reader Assembly Replacing Magnetic Card Reader Assembly 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fix...

Page 176: ...from the Magnetic Card Reader 5 Remove 4 screws on both sides of the Magnetic Card Reader and disassemble the Magnetic Card Reader from the front part 6 Assemble the magnetic card reader in the rever...

Page 177: ...oard Replacing the Magnetic Card Reader Board 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Remove 2 screws from the Magnetic Card Reader Board and dis...

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