MTU 16V4000M73 series, Operating Instructions Manual

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Table of Contents
1 Safety
1.1 Important provisions for all products 6
1.2 Correct use of all products 7
1.3 Personnel and organizational requirements 8
1.4 Safety regulations for initial start-up and
operation 9
1.5 Safety regulations for assembly,
maintenance, and repair work 11
1.6 Fire prevention and environmental
protection, fluids and lubricants, indirect
materials
15
1.7 Standards for safety notices in the text 17
2 Transport
2.1 Transport 18
2.2 Lifting instructions 19
2.3 Crankshaft transport locking device 22
3 General Information
3.1 Engine side and cylinder designations 25
3.2 Product layout 26
3.3 Engine – Overview 27
3.4 SCR catalytic converter – Overview 28
3.5 Product description 30
3.6 Sensors and actuators – Overview 35
3.7 Wiring harness, engine with exhaust gas
aftertreatment – Overview 44
4 Technical Data
4.1 Product data 16V4000M73, 16V4000M73L,
IMO Tier III (preliminary) 51
4.2 Product data of SCR catalytic converter 55
4.3 Product – Main dimensions 56
4.4 Firing order 58
5 Operation
5.1 LOP controls 59
5.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 60
5.3 Putting the engine into operation after
scheduled out-of-service-period 61
5.4 Starting the engine via the automation
system 62
5.5 Operational checks 63
5.6 Tasks after extended out-of-service periods
(>3 weeks) 64
5.7 Fuel treatment system control cabinet –
Controls 65
5.8 Checks prior to start-up 66
5.9 Fuel treatment system – Initial start-up 67
5.10 Fuel treatment system – Switching on 70
5.11 Engine with exhaust gas aftertreatment –
Emergency stop via automation system 71
5.12 Engagement via LOP 73
5.13 Disengaging from LOP 74
5.14 Waterjet – Flushing from LOP (optional) 75
5.15 Engine shutdown via the automation
system 76
5.16 Engine with exhaust gas aftertreatment –
Stopping via automation system 77
5.17 After shutting down the engine 78
5.18 Fuel treatment system – Shutdown 79
5.19 Plant – Cleaning 80
6 Maintenance
6.1 Maintenance task reference table [QL1] 81
7 Troubleshooting
7.1 Control cabinet of fuel treatment system –
Troubleshooting 83
7.2 Troubleshooting 84
7.3 Fault messages of Engine Control Unit (ECU
9) for Series 4000, marine applications, IMO
III (provisional)
89
8 Task Description
8.1 SOLAS 120
8.1.1 SOLAS shielding as per MTN 5233 –
Installation 120
8.1.2 Installation locations for SOLAS shielding 121
8.1.3 Adhesive tape for SOLAS shielding –
Application 128
8.2 Engine 129
8.2.1 Engine – Barring manually 129
8.2.2 Engine – Barring with starting system 130
8.3 Cylinder Liner 131
8.3.1 Cylinder liner – Endoscopic examination 131
8.3.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 133
8.4 Crankcase Breather 135
8.4.1 Crankcase breather – Oil mist separator
replacement 135
8.5 Valve Drive 136
MS150123/01E 2017-05 | Table of Contents | 3
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