Minebea Intec PR 5220 Series Instrument Manual Download Page 160

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Production

8.1

General information

All filling functions are only supported by the "EasyFill" application.

NOTICE

Data is lost if the power is interrupted.

There are hard drives for 10 material data records available, which are retained after a
power failure.

It is important to save material data.

8.2

Starting the application

Requirements:

The "EasyFill" application has been selected; see Chapter

7.15.2

Procedure:

Press the [Start] softkey.

The menu opens.

8 Production

Transmitter Series PR 5220

EN-157

Minebea Intec

Summary of Contents for PR 5220 Series

Page 1: ...Austin Ft Worth NicolScales com 800 225 8181 Contact Us Nicol Scales Measurement is an ISO Accredited Calibration Company that has provided calibration repair and sales of all types of weighing and measurement products since 1931 ...

Page 2: ...20 Instrument manual Translation of the original instrument manual 9499 050 52201 Edition 10 1 1 05 24 2017 Release 4 50 Minebea Intec GmbH Meiendorfer Str 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Fax 49 40 67960 383 ...

Page 3: ...and qualified personnel In correspondence concerning this product the type designation and version number as well as all license numbers relating to the product have to be cited Note The complete product is protected by copyright It may not be changed or copied and it may not be used without purchasing or written permission from the copyright owner Minebea Intec Its use constitutes acceptance by y...

Page 4: ...ion 10 2 6 Failure and excessive stress 10 2 7 Important note 11 2 8 Repairs and maintenance 11 2 8 1 General information 11 2 8 2 Electrostatically sensitive parts 11 2 8 3 Replacing fuses 11 3 Device description 12 3 1 Transmitter versions 12 3 1 1 General information 12 3 1 2 PR 5220 00 12 3 1 3 PR 5220 01 ProfiBus DP 12 3 1 4 PR 5220 04 DeviceNet 13 3 1 5 PR 5220 06 ProfiNet I O 13 3 1 6 PR 52...

Page 5: ...7 4 5 1 ProfiBus DP interface 47 4 5 2 DeviceNet interface 50 4 5 3 ProfiNet I O interface 51 4 5 4 EtherNet IP interface 52 5 Standard application 54 5 1 Functions 54 5 1 1 General information 54 5 1 2 Display functions 54 6 EasyFill application 55 6 1 Functions 55 6 1 1 General information 55 6 1 2 Display functions 55 6 1 3 Filling mode 55 6 2 Application menu Start 55 7 Commissioning 57 7 1 Po...

Page 6: ... 5 Determining the scale interval 79 7 12 6 Determining the dead load 80 7 12 7 Calibrating with weight 81 7 12 8 Calibrating with mV V 82 7 12 9 Calibrating with load cell data smart calibration 84 7 12 10 Subsequent dead load correction 85 7 12 11 Linearization 86 7 12 12 Calculating the test value 89 7 12 13 Saving the calibration 89 7 12 14 Cancelling a calibration 90 7 12 15 Parameter Input 9...

Page 7: ... Selecting and configuring serial interfaces 125 7 15 2 Operating parameters 130 7 15 3 Fieldbus parameters 132 7 15 4 Network parameters 135 7 15 5 Configuring limit values 137 7 15 6 Configuring digital inputs 142 7 15 7 Configuring digital outputs 145 7 15 8 Configuring analog output 149 7 16 System information 150 7 16 1 Displaying the version 151 7 16 2 Displaying the status 151 7 16 3 Showin...

Page 8: ...figuration 189 12 2 Scale protocol 8 Byte for the standard application 189 12 2 1 Write window input area 190 12 2 2 Read window output area 191 12 2 3 Reading and writing data 191 12 2 4 Description of the I O area read write window 192 12 2 5 Special hints for DeviceNet and EtherNet IP 197 12 2 6 Fieldbus register 197 12 3 Filling protocol 64 Byte for the EasyFill application 202 12 3 1 Write wi...

Page 9: ...ree Software 226 17 2 Decoding the serial number 226 17 3 General data 226 17 3 1 Supply voltage 226 17 4 Effect of ambient conditions 226 17 4 1 Ambient conditions 226 17 4 2 Electromagnetic Compatibility EMC 227 17 4 3 RF interference suppression 227 17 5 Weighing electronics 227 17 5 1 Load cells 227 17 5 2 Principle 228 17 5 3 Accuracy and stability 228 17 5 4 Sensitivity 228 17 5 5 Connecting...

Page 10: ...for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates that death or severe irreversible personal injury will occur if appropriate safety measures are not observed Take appropriate safety measures WARNING Warning of potential health risk or risk of personal injury WARNING indicates that death or severe irreversible injury may occur if appropriate safety measures...

Page 11: ...nd or the environment may occur if appropriate safety measures are not observed Take appropriate safety measures Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444 Fax 49 40 67960 474 E mail help minebea intec com Transmitter Series PR 5220 1 Introduction Minebea Intec EN 8 ...

Page 12: ...rect use of the product The use of this product signifies recognition of the stipulations listed above 2 3 Incoming goods inspection The shipment must be checked for completeness A visual inspection must be performed to determine if the shipment has been damaged If there are grounds for a complaint this must be brought to the attention of the delivery company immediately A Minebea Intec sales or s...

Page 13: ...tective conductor connection The protective conductor is connected via the mounting rail 2 5 RF interference suppression The device is designed for operation in the industrial sector and can cause RF interferences in a residential environment see Chapter 17 4 3 In this case the operator can be required to carry out the appropriate measures 2 6 Failure and excessive stress If there is any reason to...

Page 14: ...case of defect or malfunction please contact your local Minebea Intec dealer or service center for repair When returning the device for repair please include a precise and complete description of the problem Maintenance work may only be carried out by a trained technician with expert knowledge of the hazards involved and the required precautions 2 8 2 Electrostatically sensitive parts This device ...

Page 15: ...ted to the corresponding type PR 5220 00 PR 5220 01 PR 5220 04 PR 5220 06 PR 5220 07 3 1 2 PR 5220 00 This type has digital inputs and outputs as well as one analog output and a LAN Adapter for configuring and operating of the device At the serial output e g a remote display can be connected 3 1 3 PR 5220 01 ProfiBus DP In addition to PR 5220 00 the instrument is provided with a ProfiBus port Tran...

Page 16: ...tal filter with adjustable characteristic line Electrically isolated interfaces 3 programmable pairs of limits 24 V DC supply voltage connection Connection via plug in terminal blocks Socket for LAN adapter The device is snapped to a mounting rail 5 Status LEDs for power supply communication error detection The EasyFill application allows for quick and reliable filling and emptying of containers f...

Page 17: ...tocol Feldbus slave PR 5220 01 ProfiBus DP PR 5220 04 DeviceNet PR 5220 06 ProfiNet I O PR 5220 07 EtherNet IP For the internal LAN ModBus TCP Ethernet TCP IP OPC 3 4 Housing 3 4 1 Sticker The connection diagram is located on the side of the housing Transmitter Series PR 5220 3 Device description Minebea Intec EN 14 ...

Page 18: ... control panel 3 5 1 General information The transmitter of the PR 5220 series can only be operated by Notebook PC VNC viewer see Chapters 3 5 4 4 and 7 9 or WEB browser see Chapter 7 10 3 Device description Transmitter Series PR 5220 EN 15 Minebea Intec ...

Page 19: ...point and plus or minus sign Available weight units are t kg g mg lb or oz Above the weight display of the user interface the currently displayed weight is shown as a bar graph in relation to the maximum load Max When Max reaches 100 the bar graph is located on the right Transmitter Series PR 5220 3 Device description Minebea Intec EN 16 ...

Page 20: ... shows the test value without weight unit No display Test value Gross not tared Positive value Negative value Standstill Zero Description Weight value standstill The gross weight value is within d of zero Filling mode flashes when batching is stopped flas hes rapidlyto indicate error 3 Device description Transmitter Series PR 5220 EN 17 Minebea Intec ...

Page 21: ...5 3 2 LEDs The device has 5 green LEDs for the following status displays Operational status Error status Power supply bus connection LED Power on Bus Bus connection not provided 1 2 3 3 3V lit 4 lit flashing 1 Hz The LED for bus activity PR 5220 01 and PR 5220 04 lights up as soon as there is a connection Note The LED remains lit even if there is no communication or the physical connection is inte...

Page 22: ...lue is stable weight is within zero setting range This function depends on the configuration Display tare weight Taring The current gross weight is stored in the tare memory provided that weight value is stable the instrument is not in error sta tus This function depends on the configu ration Navigation menu keys Scroll up in the menu Confirm input selection Scroll down in the menu Backspace Press...

Page 23: ...est mode the following is displayed by calling the test with the key later on with Absolute the maximum load with Relative the deviation from test value Information on version number fitted hardware 10 fold resolution Softkeys 1 5 Select appropriate menu function see also Chapter 3 5 4 2 No function Alphanumeric keypad Toggle key Toggle by pressing between alpha and numerical mode during configura...

Page 24: ...key deletes the character to the left of the cursor Input field In principle If alphanumeric characters are already present in the input field of the selected line they will be completely overwritten after imme diate entry If alphanumeric characters are already present in the input field of the selected line you can press the cursor key to select the characters to be overwritten and overwrite them...

Page 25: ...onfirm the selection The required values texts are entered via the alphanumeric keys The key is used to check the box If the list of parameters is long a vertical bar graph on the left black and gray shows which part of the list is displayed An arrow in front of a menu item indicates that there are menu sublevels Possible settings and an available selection list is indicated by double arrows The p...

Page 26: ...3 6 Overview of connections 3 Device description Transmitter Series PR 5220 EN 23 Minebea Intec ...

Page 27: ...ignment make sure that all components are present Safety check inspect all components for damage Make sure that the on site installation is correct and complete including cables e g power cable fuse protection load cells junction box data cables console cabinet etc Follow all device installation instructions related to application safety ventilation sealing and environmental influences Connect the...

Page 28: ... equipotential bonding conductor connections between screen clamping rail and cabinet housing Use metal or metalized connector casings Establish equipotential bonding between instruments system modules mandatory for Ex applications Use standard reference potential Connect mounting rail to protective earth Install measure and data cables separately from power cables No Description 1 Screen clamp e ...

Page 29: ...s 2 Lower line to the back clamps 3 Upper line to the front clamp 4 4 4 2 Network port The device has an internal Ethernet port 4 4 2 1 Ethernet port The Ethernet port contains a powerful TCP IP interface connection with transfer rates of 10 or 100 Mbit s Function tests can be made via the LEDs green and yellow in the RJ 45 socket Transmitter Series PR 5220 4 Device installation Minebea Intec EN 2...

Page 30: ...n mode Point to point Potential isolation Yes Cable type CAT 5 patch cable twisted pair screened Cable impedance 150 Cable length max 115 m 4 4 2 2 Notebook PC connection Remote operation of the device from a notebook PC is possible install VNC software version 3 3 7 on the notebook PC For the network address see Chapter7 7 Minebea Intec guarantees the functionality only if this version is used 4 ...

Page 31: ...rminal 4 pin Number of channels 1 Type RS 485 full duplex 4 wire RS 485 half duplex 2 wire Transmission rate Bit s 300 600 1200 2400 4800 9600 19200 Bits stopbit 8 1 or 7 1 Parity Even odd none Signals TxA RxA R TxB RxB R Potential isolation Yes Cable type Screened twisted pair e g LifYCY 2 2 0 20 Cable gauge 1 5 mm2 Cable length max 1000 m preset values factory settings Transmitter Series PR 5220...

Page 32: ...120 RxB 3 Tx Rx bus termination OFF not connected ON TxA 120 TxB 4 CAL Switch see also Chapter 7 1 3 1 OFF no write protection ON Write protection active 4 4 3 1 Connecting the remote display PR 5110 The PR 5110 remote display can be connected via the RS 485 interface Four wire transmission point to point connection full duplex simultaneous sending and receiving is possible with the remote display...

Page 33: ...e display Builtin RS485 Param Mode single transmitter oP 10 LInE rS485 oP 12 tokEn oFF oP 13 SEndModE SEnd oP 14 WEIght FolloW oP 15 WPkEy SElEct The following operations are possible from the connected remote display Readout current weight Tare Reset tare Zero Transmitter Series PR 5220 4 Device installation Minebea Intec EN 30 ...

Page 34: ...cted via the RS 485 interface 2 wire PR 5220 00 switch settings PR 5220 00 configuration ON S1 S2 S3 S4 not relevant Serial ports parameter xBPI Port Builtin RS 485 Note For more information see the platform scale manual 4 Device installation Transmitter Series PR 5220 EN 31 Minebea Intec ...

Page 35: ...5 interface 2 wire Connections Color code Color Terminal designation Description rd red Supply voltage bu blue Supply voltage gr green B B Signal gy gray A A Signal The following example shows the connection to the PR 6024 64S junction box using 4 digital load cells type Pendeo Transmitter Series PR 5220 4 Device installation Minebea Intec EN 32 ...

Page 36: ...h an integral analog output The interface can be configured by software Specifications Description Data Connection Terminal 4 pin Output Qty 1 active current output 0 4 20 mA max 24 mA 10 V output voltage via external 500 resistor Output Function Gross net weight or via ProfiBus Output Range 0 4 20 mA configurable Output Resolution e g 0 20 mA in max 40 000 parts Output Linearity error 0 20 mA 0 0...

Page 37: ... Cable length 150 m screened Analog signal Current output Analog signal Voltage output Current is supplied directly via the terminals The voltage level corresponds to the drop across the external 500 resistor 4 4 5 Digital inputs Three passive opto decoupled inputs are permanently built into the device The interface can be configured by software All inputs have a common GND Transmitter Series PR 5...

Page 38: ...ltage Low 0 5 V DC High 10 28 V DC Passive external power supply required Current 11 mA 24 V DC 5 mA 12 V DC Signals GND for all inputs Potential isolation Yes via optocoupler Cable length max 50 m screened 4 Device installation Transmitter Series PR 5220 EN 35 Minebea Intec ...

Page 39: ...4 4 6 Digital outputs Three passive opto decoupled outputs are permanently built into the device The interface can be configured by software All outputs have a common GND Specifications Description Data Connection Terminal 4 pin Qty 3 outputs Transmitter Series PR 5220 4 Device installation Minebea Intec EN 36 ...

Page 40: ... isolation Yes via optocoupler Cable length max 50 m screened Example Relay control power output inductive load supression diode The relay switches when the output 1 is active true To protect the output circuit relays must be equipped with free wheel diodes 4 Device installation Transmitter Series PR 5220 EN 37 Minebea Intec ...

Page 41: ...ell directly see Chapter 4 4 7 2 and 4 4 7 3 several load cells in the junction box via connecting cable see Chapter 4 4 7 4 and 3 4 1 Note The colors listed here are valid for the Minebea Intecload cells and connection cables of type PR Color code bk black bu blue gn green gy gray rd red wh white For additional information on the connection of load cells and junction boxes refer to the correspond...

Page 42: ...SUPPLY V Terminal Port color code Description SIGN M Meas gn Measuring voltage load cell output SIGN M Meas gy Measuring voltage load cell output SENSE S sense Sense voltage SENSE S Sense Sense voltage LC SUPPLY V Supply rd Supply voltage LC SUPPLY V Supply bu Supply voltage LC SUPPLY Grounding Screen ground 4 Device installation Transmitter Series PR 5220 EN 39 Minebea Intec ...

Page 43: ...on LC SUPPLY Grounding Screen ground 4 4 7 4 Connecting 2 8 load cells 650 Ω using a 6 wire connecting cable Connections are made via junction box PR 6130 using connection cable PR 6135 or PR 6136 Load cell supply circuit Load resistance of load cell circuit 75 e g 8 load cells of 650 each Supply voltage is fixed to 12 V DC and protected against short circuit For further technical data see Chapter...

Page 44: ... 4 7 6 Testing the measuring circuit A simple test with the load cells connected can be carried out with a multimeter Note With external supply or use of an intrinsically safe load cell interface the internal load cell supply is not relevant 4 Device installation Transmitter Series PR 5220 EN 41 Minebea Intec ...

Page 45: ...ame ground Sense voltage 12 V 0 8 V symmetrical to frame ground Measuring voltage 0 12 mV load cells with 1 0 mV V 0 24 mV load cells with 2 0 mV V Measuring voltage 0 V 0 5 V Transmitter Series PR 5220 4 Device installation Minebea Intec EN 42 ...

Page 46: ...nsure that the voltage reacts symmetrically to 0 The internal supply is not connected If the external supply is 8 V DC 4 V DC the supply at Weighingpoint WP A Calibration Param External supply has to be set to below 8 V DC in order to reduce the sense voltage to below approx 4 V DC 4 4 7 8 Connecting to input output interface PR 1626 60 Connections are made via connecting cable PR 6135 The interna...

Page 47: ...et to below 8 V DC The sense voltage detection is now switched NOTICE Installation in explosion hazarded areas The screen of the load cell cable and the screen of the connecting cable must not be connected inside the junction box whenever regulations governing installation in explosion hazarded areas prohibit any connection of the two ends Transmitter Series PR 5220 4 Device installation Minebea I...

Page 48: ...20 x 420 The assignments of cable colors are listed in the load platform operating instructions Connection designations Combics 1 3 devices PR 5220 BR_POS V LC SUPPLY SENSE_POS S SENSE OUT_POS M SIGN OUT_NEG M SIGN SENSE_NEG S SENSE BR_NEG V LC SUPPLY The cable screens must be connected to the grounding terminal of the device If the measuring lines M M are screened individually these screens must ...

Page 49: ... 4 wire connection The following links between the terminal contacts are provided from SIGN SENSE S after LC SUPPLY V from SIGN SENSE S after LC SUPPLY V Transmitter Series PR 5220 4 Device installation Minebea Intec EN 46 ...

Page 50: ... type designation PR 5220 01 Communication protocols and syntax comply with the ProfiBus DP standard to IEC 61158 with transfer rates up to 12 Mbit s Connection to the ProfiBus is established using the 9 pin D Sub female connector on the front panel 4 Device installation Transmitter Series PR 5220 EN 47 Minebea Intec ...

Page 51: ...terminating resistor in the ProfiBus plug Cable type Special ProfiBus color violet screened twisted pair cable Cable impedance 150 Cable length The max distance of 200 m can be extended at 1 5 Mbit s by means of an additional repeater Certificates Profibus test center Comdec in Germany and PNO Profibus User Organization Industry compatible CE UL and cUL Note The GSD file is stored on the CD suppli...

Page 52: ...not connected 3 RxD TxD P positive ac cording to RS 485 specifi cation red Send receive data Data core B D P 4 if required RTS Request To Send only when using a repeater 5 DGND Insulated GND to RS 485 side 6 VP Insulated voltage supply 5 V to RS 485 side 7 not connected 8 RxD TxD P negative ac cording to RS 485 specifi cation green Send receive data Data core A D N 9 not connected Note You can onl...

Page 53: ...ster Slave Polling procedure polled IO CRC error recognition according to IEC 62026 EN 50325 Max 64 station nodes Data width max 512 byte input output Configuration EDS file sag_5220 eds MAC ID 1 62 Potential isolation Yes optocoupler and DC DC converter Bus termination 120 at the cable ends Bus load 33 mA 24 V DC Cable type DeviceNet color petrol green 2x2 twisted pair screened Cable impedance 15...

Page 54: ...inebea intec com 4 5 3 ProfiNet I O interface The ProfiNet I O interface has the type designation PR 5220 06 It is a complete ProfiNet I O Adapter slave with a standard RJ 45 socket for network connection It contains powerful UDP IP connecting circuitry with transfer rates of 10 or 100 Mbit s Specifications Description Data Transmission rate 10 Mbit s and 100 Mbit s Auto detection 100 FullDX Proto...

Page 55: ... http www minebea intec com NOTICE Slave master device names A unique device name must be assigned out of the master This name is given highest priority when establishing the communication When replacing devices or servicing please note Apart from the IP address the device name must correspond to the one of the replacement device Explicit assignment out of the master is required Example 4 5 4 Ethe...

Page 56: ...le length to HUB max 115 m Certificate ODVA for HMS Industrial Networks AB Product code 99 Product name Anybus CC 40 EtherNet IP SOC file name ABCC40 EIP 2P stc 15 05 2014 Note The IP address and the subnet mask are set at Fieldbus parameter see also Chapters 7 15 3 and 12 2 The EDS file is stored on the CD supplied with the device fieldbus directory of the respective device The current file is al...

Page 57: ...e Filling is not possible 5 1 2 Display functions Display of gross net or tare weight Tare reset tare Set gross to zero Display of weight values or remote display Functions via digital inputs and outputs Information interchange via serial I O fieldbus and network Transmitter Series PR 5220 5 Standard application Minebea Intec EN 54 ...

Page 58: ... mode Configure the mode 6 EasyFill application 6 1 Functions 6 1 1 General information The EasyFill application is used for single component filling The application allows for quick and reliable filling and emptying of containers The filling process can be started stopped canceled and restarted via the VNC user interface digital inputs OPC Modbus and fieldbus except CC Link 6 1 2 Display function...

Page 59: ...ration material Material ID Material identification Selection ID 1 10 Material name Material name Input max 18 alphanumeric characters Set point Set point Input weight adopt unit from the calibration Preset Preset point for switching from coarse flow to fine flow Input weight adopt unit from the calibration Overshoot OVS Material overshoot Input weight adopt unit from the calibration tolerance Tol...

Page 60: ...rovided for calibration data and parameters see Chapter7 1 3 1 7 1 3 Overwrite protection 7 1 3 1 CAL switch The CAL switch protects the calibration data and parameters against unauthorized access The CAL switch is located under a cover that can be opened by means of a knife see Chapter 7 1 3 2 When the CAL switch is in opened position the calibration data and parameters can be changed using the P...

Page 61: ...rameter default Upper scale limit Max 3000 Kg Measuring time M 320 ms Scale interval 1 Measure rate 160 ms Dead load 0 000000 mV V Standstill time 1 M Span 1 000000 mV V Standstill range 1 00 d Standstill timeout timeout 8 M Calibration parameter default Test mode absolute Overload range Max 9 d Zero setting range 50 00 d 1 Insert a knife 1 into the slot below the cover and press until it is relea...

Page 62: ...1 sec the device is restarted Restarting has the following effects on the device Current process steps are deleted The device is reset to its factory settings The network settings are not changed 7 2 Switching on the device The device can be set up as follows Via a notebook PC using the VNC software included on the CD Via a notebook PC using an Internet browser As soon as the device is provided wi...

Page 63: ...play appears 7 3 Switching off the device The device is switched off disconnected from power supply by pulling the plug 7 4 Warm up time The device requires a warm up time of 30 minutes before calibration 7 5 Finding and connecting the device automatically in the network If the DHCP server is active in the network the connected device default setting under Network parameter Use DHCP is activated i...

Page 64: ...ice Host name PR5220 6B6A5E For this the program must be installed and started on a notebook PC 1 On the notebook PC set the LAN local and Internet Protocol properties to Obtain an IP address automatically depending on the operating system 2 On the device under Network parameter activate the Use DHCP parameter default factory setting Example If the search time is exceeded because there is no serve...

Page 65: ...ick the button to localize the associated device Short term visual feedback from the device Regular running light in LED 1 2 3 4 Click the button to re start the network search run Waiting 2 3 minutes is essential 5 Acoustic signal for each device that was detected as online Note If the browser window remains empty after the minimum wait time or if the expected device is not listed the network ID ...

Page 66: ...he instrument from a server see also Chapter 7 15 4 Note The last 3 bytes of the MAC ID are displayed A label with the complete MAC ID is located on the outside of the device If the device connected to an IT network company network with an DHCP server and was activated under Network parameter of the Use DHCP parameter default factory setting it does not require further actions except for a 2 3 min...

Page 67: ...vided on CD must be used More recent VNC versions freeware from the internet are not supported by the device For direct operation using the VNC program the IP address extended by 1 must be specified when you run the program e g 172 24 20 233 1 Note In the device the VNC access to certain notebooks PCs can be limited see Chapter 7 15 4 The VNC user interface is displayed Transmitter Series PR 5220 ...

Page 68: ... printing out the configuration easy operation for displaying and saving protocols easy operation for saving and loading configuration and calibration data Example Enter the IP address in the Internet browser and confirm The WEB menu is displayed For description of the WEB menu see Chapter 9 2 1 NOTICE If the VNC viewer is closed on the setup level the device reboots and the WEB menu is not access...

Page 69: ...oKey Zero setting key Selection only when not tared reset tare on zeroset disabled Fieldbus protocol Fieldbus protocol display depending on model version Only for PR 5220 01 04 06 and 07 see Chapter 7 15 3 HW address MAC ID display e g 00 90 6C 31 1F 55 Hostname Unique device name input 2 24 alphanumerical characters Use DHCP Check the box to activate DHCP IP address IP address display network add...

Page 70: ...al 1 2 5 10 20 50 Dead load at 0 000000 mV V or by load by load 0 00001 999999 kg t lb oz g mg Max at 1 000000 mV V or by load by load 0 00001 999999 kg t lb oz g mg Calibrated at Display only Sensitivity µV d Display only Test Determine test value Exit calibration Save or discard changes due to new calibration Modify May be used only for minor changes e g changing the dead load adapting mV V valu...

Page 71: ...thout error message 0 999999 d Minimum weight Input of the minimum load 0 d 50 d 999999 d Range mode Range selection Single range Multiple range Multi interval See also Chapters 7 12 15 1 and 7 12 15 2 Range limit 1 Input of the limit 1 In weight unit same as Max transition from small to medium scale interval Only for Multiple range or Multi interval Range limit 2 Input of the limit 2 In weight un...

Page 72: ...dj w user wt ext adj w pres wt internal adjust ext lin w fact wt ext lin w user wt confirm preload delete preload adjust disabled Confirming adjust Confirm calibration manual automatically Zero range Zero point range 1 of max load 1 Max load 2 of max load 2 Max load 5 of max load 5 Max load 10 of max load 10 Max Load Power On zero range Initial zero point range 2 of max load 2 Max load 5 of max lo...

Page 73: ...ates after 50 updates after 100 updates Parameter change parameter change can be changed cannot be changed Select specification group Specif group 1 6 Select specification group of the scale see operating manual of the relevant scale Show device info Set user Enter the user name of the connected device Set SBN The xBPI address of the interface has to be 0 because there is no bus operation Config C...

Page 74: ... kg t lb g mg oz Scale interval Enter verification interval 1 d 1 2 5 10 20 50 displayed according to the decimal places at Max and the weight unit Dead load dead load Weight of the empty scale CAL weight Enter CAL weight 0 000010 9999998 kg t lb g mg oz Corner correction Platform 1 platform 2 only shown if the number of load cells is 8 O k when realized Modify May be used only for minor changes e...

Page 75: ...cation interval Only for Multiple range or Multi interval LC name Give each load cell a name LC 1 n load cell 1 n e g PR6224 xx Input of max 20 alphanumeric characters Default Settings are reset to factory settings Service Service function for load cells Deactivate activate load cell LC 1 n load cell 1 n Select the faulty load cell and reset to Select the new replaced load cell and mark the checkb...

Page 76: ...ff Configure inputs Action Action selection see Chapter 7 15 6 1 Condition Condition selection see Chapter 7 15 6 2 Analog mode Analog output parameter Gross D08 gross Net if tared D09 Net if tared Selected D11 value on the display Transparent D30 Transparent no output analog output unused see Chapter 7 15 8 Analog range Output range 0 20 mA 4 20 mA Output on error Output on error 0 mA set to 0 mA...

Page 77: ...g point 7 12 1 General information Transmitters of the PR 5220 series are not approved for calibration The legal for trade application of PR 5220 with other device has to be verified The calibration data are protected by the CAL switch see Chapter 7 1 3 1 During calibration the instrument must be set to gross weight display reset tare if necessary 7 12 2 Displaying calibration data 7 12 2 1 Overwr...

Page 78: ...ighing point Calib menu the weight is displayed with 10 fold resolution also with the CAL switch closed with After 5 seconds the display returns to normal resolution Press if you want to switch to normal resolution immediately 7 12 3 Selecting the calibration mode Note The Modify menu item is only used for small changes e g changing the dead load preload changing the mV V values for dead load prel...

Page 79: ...opens 3 By pressing Continue the data are reset to default first default before performing calibration Press Cancel to cancel selection 4 Determining the maximum load Max see Chapter 7 12 4 5 Determining the scale interval Scale interval see Chapter 7 12 5 6 Determining the dead load Deadload at see Chapter 7 12 6 Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 76 ...

Page 80: ...ter 7 12 8 9 Calibrating with load cell data smart calibration Max at see Chapter 7 12 8 1 10 Carrying out linearization see Chapter 7 12 11 1 Select Weighing point Calib and confirm 2 Press the Modify softkey 3 Choose the Deadload at menu item 4 Either press the by mV V softkey to enter the value again or clear the scale hopper and press the by load softkey to reset the dead load 5 Press to exit ...

Page 81: ...um load are Max weight value from 0 00010 to 999999 in t kg g mg lb or oz Maximum weight value must be an integer multiple of the scale interval 1 d It may have up to 6 digits and is entered as a numeric value with or without a decimal point 6 Press the Yes softkey to close the menu without calculation of the test value 7 Press to exit the calibration for good A prompt window opens 8 Press the Sav...

Page 82: ...for Max automatic d Max scale interval 1 d dc 6000 kg 2 kg dc 3000 Procedure The weight unit is taken from Max The number of digits behind the decimal point is also automatically determined when Max is entered 1 Enter the Max load with decimal places in this example 3000 0 2 Press to select the weight unit 3 Confirm entries with or The verification is displayed by Setting Max 7 Commissioning Trans...

Page 83: ...e linearization points deactivates the linearization mode To use the empty scale hopper as dead load normal case 1 Select Scale interval and confirm by pressing or A selection window opens 2 Select the scale interval 1 d and confirm with The verification is displayed by Setting Scale interval The scale interval d is then calculated based on the Max weight value 1 Clear the scale hopper 2 Press the...

Page 84: ... out see Chapter 7 12 11 after selection of the line Max at the following tip is displayed Cannot be changed here while linearization is active Changes cannot be made while linearization is switched on Only deleting of the linearization points deactivates the linearization mode 1 Press the by load softkey 2 Place the CAL weight on the scale 3 Enter the weight of the CAL weight 4 Confirm the entrie...

Page 85: ...he acceleration of gravity in Hamburg Germany 9 81379 m s2 5 Press to select the weight unit 6 Confirm entries with or Weight value weight unit and measuring signal in mV V corresponding to this value are displayed in the line Calibrated at The verification is displayed by Setting Span by load 1 Calculating SPAN value for Max and if necessary for the dead see Chapter 7 12 8 1 2 Press the by mV V s...

Page 86: ...ead load rather than the maximum load using the formula specified earlier Normally calculation of the dead load scale without load empty hopper is not necessary Subsequent dead load correction as described in Chapter 7 12 8 1 can be used for later re determination of the dead load when the scale hopper is empty 4 Confirm the entries Weight value weight unit and measuring signal in mV V correspondi...

Page 87: ...d cell supply voltage 12 V DC 7 12 9 Calibrating with load cell data smart calibration If the scale is not used in legal metrology calibration without weights can be performed The easiest method is the one using load cell data without calculation 1 Press the by data softkey Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 84 ...

Page 88: ...sistance When all LC same is set only one value for the characteristic value LC sensitivity and the output resistance LC resistance are required For each LC specific press the Enter softkey to enter individual data for each load cell 7 12 10 Subsequent dead load correction If the hopper platform weight changes by an amount that is higher than the zero setting range e g due to dead load reduction d...

Page 89: ...Modify and determine the dead load with Dead load at using the by load option see Chapter 7 12 6 Note If a linearization was carried out see Chapter 7 12 11 the following note appears on the display after the Dead load at line is selected Cannot be changed here while linearization is active Changes cannot be made while linearization is switched on Only deleting of the linearization points deactiva...

Page 90: ...ss the Add softkey to set a linearization point The input window opens 3 Enter the desired value using the keyboard 4 Press the Ok softkey 5 Repeat these steps to set up to three linearization points in succession 7 Commissioning Transmitter Series PR 5220 EN 87 Minebea Intec ...

Page 91: ...rization points 6 Select a linearization point place the corresponding weight on the scale and press the by load softkey The value corresponding to the weight is automatically entered in mV V 7 Repeat these steps to automatically enter the corresponding values for the weights of all set linearization points in mV V 8 Press to switch to the previous window Transmitter Series PR 5220 7 Commissioning...

Page 92: ...t is displayed Depending on the settings under Weighing point Calib Param Test mode the following is displayed by calling the Test with the key later on with Absolute the maximum load with Relative the deviation from the test value 7 12 13 Saving the calibration Quit calibration by pressing the softkey A message is displayed indicating that the value for Max cannot be changed as long as linearizat...

Page 93: ...libration Leaving the menu is displayed by Exit calibration After finishing the calibration set the CAL switch to the closed position see also Chapter 7 1 3 1 7 12 14 Cancelling a calibration Quit calibration by pressing the softkey You are prompted to confirm whether calibration should be closed without determining the test value Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 90 ...

Page 94: ...again the softkey another prompt is displayed If you press Undo changes are not saved and the display returns to the selection menu for the weighing points Leaving the menu is displayed by Exit calibration 7 12 15 Parameter Input The menu is accessible via Weighing point Calib Param 7 Commissioning Transmitter Series PR 5220 EN 91 Minebea Intec ...

Page 95: ...ifferent filter types Bessel filter Aperiodic filter Butterworth filter Tschebyscheff filter A digital filter can be switched on only with the measuring time set to 160 ms If no particularly frequent fluctuations are expected in ongoing operation the following settings are recommended Measuretime 160 ms Digital filter aperiod Fcut 2 00 Hz Fcut This line only is shown if the digital filter is switc...

Page 96: ... in seconds Valid range 0 00 2 s If the tome is set to 0 there is no check The standstill time must not be less than the measuring time Standstill range As long as the weight fluctuations remain within this range the device is determined to be stable The input for the parameter Standstill range is expressed in d Valid range 0 01 10 00 dc Tare timeout Timeout for a tare zeroset command that cannot ...

Page 97: ... variable scale interval The multiple range scale is a scale with two or more weighing ranges with different maximum loads and scale intervals There is only one load receptor with each range covering zero to its maximum load When Range mode Multiple range the scale has up to three ranges with different resolution The weight display header includes the current range R1 R2 and R3 Max Min and d or e ...

Page 98: ...ed on removed from the scale When Range mode Multi interval the scale has up to three ranges with different resolution The weight display header includes the current interval range R1 R2 or R3 Max Min and d or e with instruments used in legal metrology Example multi interval scale in range 2 The parameters Range limit 1 and Range limit 2 are the interval ranges 1 Choose Range mode from the Weighin...

Page 99: ...val range 2 1500 2900 kg next highest scale interval 2 kg 7 13 Calibrating xBPI scale 7 13 1 General information The legal for trade application of PR 5220 with a xBPI scale is not possible 1 Choose Range mode from the Weighing point Calib Param menu 2 Select Multi interval and confirm 3 Setting interval range 1 Enter 1500 kg for range limit 1 4 Setting interval range 2 Enter 2900 kg for range lim...

Page 100: ...w opens 2 Select the desired interface and confirm 3 Press the Param softkey The following window opens 4 If necessary change the parameters Only the baudrate and stop bits can be set for an xBPI scale 5 Press to exit the menu and to save the settings 7 Commissioning Transmitter Series PR 5220 EN 97 Minebea Intec ...

Page 101: ... in the specified time the action will be aborted Setting range 0 9 9 s Serial number Serial number of the connected xBPI scale weighing module With serial number 0 checking is omitted Setting range 0 99999999 SBN Address When the address is not set to 0 bus operation is active Possible addresses 1 31 i e max 31 xBPI scales can be operated on an RS 485 branch 1 Select Weighing point xBPI Scale and...

Page 102: ...Scale and confirm 2 Press the Setup softkey Ticks indicate the progress An error message is displayed if communication with the xBPI scale is not possible The following window opens The parameters of the xBPI scale are read into the device 3 Select Show device info with the cursor and confirm The following window opens 7 Commissioning Transmitter Series PR 5220 EN 99 Minebea Intec ...

Page 103: ...for exit from the menu without data change 4 Change the user ID and SBN address if necessary 5 Press the softkey to exit the menu and to save the settings 6 Select Select group of specification using the cursor and confirm 7 Select and confirm the desired specification group 8 Press the softkey to exit the menu and to save the settings A prompt window opens 9 Press the Yes softkey to save the data...

Page 104: ...splayed Press No for exit from the menu without data change 7 13 5 xBPI parameter tables The parameters which must be entered are listed in the following tables under Weighing point Weighing point A xBPI Scale Setup Configuration Weighing parameters Application settings Interface settings 7 13 5 1 Scale parameters Weighing parameters 14 Select Application settings with the cursor and confirm 15 Pr...

Page 105: ...firm preload Delete preload adjust disabled Confirming adjust automatically manual Zero range 1 of max load 2 of max load 5 of max load 10 of max load Power On zero range factory settings 2 of max load 5 of max load 10 of max load Power On tare zero active inactive only for zeroing Measure rate normal output fast output Calibration check Off Calibration prompt External adjustment Accessible Blocke...

Page 106: ...ram mg Parts pound lb Tael china tlc Momme mom Carat k Tola tol Baht bat Mesghal m Ton t Display accuracy 1 3 all digits reduced when moved one level lower two levels lower three levels lower 1 0 5 0 2 0 1 0 05 0 02 0 01 Multi interval increased by 10 Communication type SBI protocol xBPI protocol 7 13 5 2 Application settings Application settings 7 13 5 3 Interface parameters Interface settings 7 ...

Page 107: ...tab on requ with store auto auto when stable Auto print start stop by ESCP not stoppable Output format without ID 16 byte with ID 22 byte Data output interval with each display after 2 updates after 5 updates after 10 updates after 20 updates after 50 updates after 100 updates Parameter change can be changed cannot be changed 7 13 6 Setting the xBPI dead load Note For Minebea Intec both terms dead...

Page 108: ... error message is displayed if communication with the xBPI scale is not possible The following window opens The parameters of the xBPI scale are read into the device 3 Select Calibration with the cursor and confirm The following window opens 7 Commissioning Transmitter Series PR 5220 EN 105 Minebea Intec ...

Page 109: ...and select Delete using the cursor and confirm The stored dead load is deleted The current dead load is shown on the weight display 6 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with user weight and confirm An input window ap...

Page 110: ...between the device and platform is active Procedure The weight is displayed in high resolution 10x 7 Remove the weight 8 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with auto weight with the cursor and confirm The weight is s...

Page 111: ...The date are saved 6 Remove the weight 7 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with default weight with the cursor and confirm The weight is specified automatically The calibration process is carried out without a weigh...

Page 112: ...nts The xBPI protocol has been selected see Chapter 7 13 2 The xBPI scale weighing point has been selected see Chapter 7 13 3 The platform has been set up see Chapter 7 13 4 7 Press the softkey to exit the menu and to save the settings 1 Select Weighing point xBPI Scale and confirm 2 Press the Setup softkey The parameters of the xBPI scale are read into the device 3 Select Calibration Adjust with ...

Page 113: ...ed 4 Place the displayed weight on the scale The deviation is displayed in the last line with increased resolution 10 fold 5 Press the Accept softkey The second linearization point to be calibrated is displayed 6 Place the displayed weight on the scale The deviation is displayed in the last line with increased resolution 10 fold 7 Press the Accept softkey The third linearization point to be calibr...

Page 114: ...I load cells firmware version 2 10 or higher must be installed The available interfaces are visible under Show HW slots 7 14 2 Selecting and configuring RS 485 interface 1 Select Serial ports parameter xBPI Port and confirm The following window opens 2 Select the desired interface and confirm 3 Press the Param softkey The following window opens 7 Commissioning Transmitter Series PR 5220 EN 111 Min...

Page 115: ...ollowing order must be followed Search for load cells see Chapter 7 14 5 4 Select Baudrate and confirm A selection window opens 5 Select 19200 bd and confirm 6 Select Stopbits and confirm A selection window opens 7 Select 1 and confirm 8 Press to exit the menu and to save the settings 1 Select Weighing point Weighing point A A selection window opens 2 Select Pendeo Load Cells and confirm 3 Press t...

Page 116: ...orner correction if necessary see Chapter 7 14 10 3 Note For further information about calibrating weighing points see Chapter 7 12 3 7 14 5 Searching load cells 1 Select Weighing point Weighing point A 2 Press the Assign softkey The following window opens 3 Press the Search softkey 7 Commissioning Transmitter Series PR 5220 EN 113 Minebea Intec ...

Page 117: ...o start a new search process Type Type of load cells No of LC Number of load cells LC 1 n Serial number name of the load cells WP serial number Weighing point serial number is displayed after search A window with load cell information opens 5 Press the View softkey The load cells are displayed with their item number serial number and load 6 Select the desired load cell and press the Info softkey N...

Page 118: ...sign softkey You are prompted to confirm 3 Press the Continue softkey to reset the dead load information and start the assignment procedure 4 Press the Cancel softkey to not start the assignment 5 Place the weight on the corner load cell which will be assigned no 1 later 6 Confirm the assignment of the first load cell by selecting The future LC no is shown at the far right of the line 7 Remove the...

Page 119: ...ject php Number of platforms only for Pendeo Truck load cell This parameter is shown only in the case of 8 load cells Entering the number of platforms Number of vessel feet only for Pendeo Process load cells Enter the number of vessel feet 12 Check the corner load dead load see Chapter 7 14 10 1 13 Press the softkey to exit the menu and save 1 Press the Calib softkey For Max the sum of the maximum...

Page 120: ...this example 0020 The scale interval d is calculated based on the maximum weight value Dead load To use the empty scale as dead load normal case Do not load scale Press the by load softkey Note If the dead load is known the value can be overwritten by value CAL weight Center the CAL weight on the scale and enter the weight value with decimal places here 11 000 t Press the Ok softkey and remove CAL...

Page 121: ...ia Weighing point Weighing point A Assign Service The service window appears Item number serial number dead load and current weigh of connected load cells are displayed 7 14 9 1 Deactivating the load cell A load cell can be deactivated if it is defective The weight is then distributed to the remaining load cells 1 Select the line enter the name with the keyboard max 20 alphanumerical characters an...

Page 122: ...on 1 Select the faulty load cell and confirm to deactivate the cell 2 Press the Accept softkey The warning symbol replaces the weight unit 1 After inserting and connecting the new load cell select the line of the deactivated load cell and confirm 2 Press the Accept softkey A search process is started and only then is the new load cell detected 7 Commissioning Transmitter Series PR 5220 EN 119 Mine...

Page 123: ... the corners are loaded in succession the same value should be displayed on the device at all times An excessive deviation almost always means that the scale is tilted or indicates load cell force shunts If the signal deviations cannot be resolved by carefully leveling the scale the software must be calibrated The menu is accessible via Weighing point Weighing point A Assign 1 Press the Modify sof...

Page 124: ...ib Param 1 Press the Yes softkey to exit the calibration 2 Confirm A prompt window opens 3 Press the Save softkey to save changes in calibration data The verification is displayed by Saving calibration 4 Press the Undo softkey if you do not want to save the changes Leaving the menu is displayed by Exit calibration The scale returns to the selection menu 5 After finishing calibration set the CAL sw...

Page 125: ...table balance The input for the parameter Standstill time is expressed in seconds Valid range 0 00 2 s If the tome is set to 0 there is no check The standstill time must not be less than the measuring time Standstill range As long as the weight fluctuations remain within this range the device is determined to be stable The input for the parameter Standstill range is expressed in d Valid range 0 01...

Page 126: ...r automatic zero tracking Setting range 0 1 25 s At 0 0 s the zero tracking is switched off Overload Weighing range above the maximum load Max without error message Setting range 0 9999999 d Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d Range mode Selection Single range Multiple range Multi interval For scale range selection see Chapter 7 12 15 1...

Page 127: ... Dead load using the by load option see Chapter 7 14 7 7 14 14 Displaying weighing point serial number After searching via Weighing point Weighing point A Assign Search the corresponding weighing point serial number is displayed 7 15 General parameter settings The parameter settings which are not related to the weighing electronics are divided into several ranges Serial interfaces Serial ports par...

Page 128: ...tandard has been selected Configuring analog output Analog output parameter 7 15 1 Selecting and configuring serial interfaces The interfaces are configured under this menu item 7 15 1 1 Remote display protocol Select Serial ports parameter and confirm The following window opens 7 Commissioning Transmitter Series PR 5220 EN 125 Minebea Intec ...

Page 129: ...he selected interface is displayed 3 Press the Param softkey to set the parameters The following window opens 4 Select Baudrate and confirm A selection window opens 5 Select the desired transmission speed and confirm 6 Select Mode and confirm Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 126 ...

Page 130: ...er 8 Enter the unique device address in this case A and the address of the device that follows in this case B and confirm 9 Press two times to exit the menu and save 1 Select ModBus RTU and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed 3 Press the Param softkey to set the parameters 7 Commissioning Transmitter Series PR 5220 EN 127 ...

Page 131: ...irm A selection window opens 7 Select the desired parity and confirm 8 Select Slave ID and confirm 9 Enter and confirm the slave address in this case 65 10 Press 2 to exit the menu and save 1 Select SMA and confirm A selection window opens 2 Select the desired interface and confirm The selected interface is displayed Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 128 ...

Page 132: ...t Baudrate and confirm A selection window opens 5 Select the desired transmission speed and confirm 6 Press two times to exit the menu and save 1 Select xBPI Port and confirm A selection window opens 2 Select the desired interface and confirm 7 Commissioning Transmitter Series PR 5220 EN 129 Minebea Intec ...

Page 133: ...ram softkey to set the parameters The following window opens 4 Select Baudrate and confirm A selection window opens 5 Select the desired transmission speed and confirm 6 Select Stopbits and confirm A selection window opens 7 Select the desired stopbit and confirm 8 Press two times to exit the menu and save Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 130 ...

Page 134: ...in means that each time a tare command is given the instant value in the tare memory is applied and the net display switches to 0 The tare key has no function when set to disabled SetZeroKey Selection disabled only when not tared reset tare on zeroset The function of the zero setting key operation via VNC Internet Browser can be restricted with only when not tared to the gross mode or automaticall...

Page 135: ...selected for the devices PR 5220 01 PR 5220 04 PR 5220 06 and PR 5220 07 The protocol displayed automatically depends on the device version ProfiBus DP for PR 5220 01 InterBus S for DeviceNet for PR 5220 04 ProfiNet I O for PR 5220 06 EtherNet IP for PR 5220 07 Example PR 5220 06 ProfiNet I O Note The individual parameters depend on the fieldbus type Transmitter Series PR 5220 7 Commissioning Mine...

Page 136: ...ebea intec com Note See Chapter Description of the I O Area Example The gross weight should be read I O size 8 bytes counted from byte 0 7 7 15 3 2 DeviceNet settings for Rockwell workstation Requirements PR 5220 04 DeviceNet is installed The parameters are selected and saved 1 Establish communication with the PLC here SIEMENS S7 300 400 or S7 1500 2 Create open a project in the SIMATIC MANAGER 3 ...

Page 137: ...l support hh minebea intec com NOTICE Potential network problems A unique device name must be assigned for the hardware configuration and assignment download 1 Register the file sag_5220 eds using the Hardware Installation Tool 2 Select and insert the instrument from the catalog into the I O configuration 1 Establish communication with the PLC here SIEMENS S7 300 400 or S7 1500 2 Enter the IP addr...

Page 138: ...cription of the I O Area Example The gross weight should be read I O size 8 bytes counted from byte 0 7 7 15 4 Network parameters Under this menu item you can define the network parameters for the network connections built in LAN adapter Open the menu via Network parameter 5 Assign the instrument name to the PR 5220 1 Enter the IP address and network mask under Fieldbus parameter and confirm 2 Reg...

Page 139: ...esettings DHCP selected the server automatically allocates the IP address subnet mask and default gateway If is not checked the settings IP address Subnetmask and Default gateway must be defined in consultation with the responsible system administrator VNC client This address can be used to allow access to the interface for remote access see following table User address Description VNC client 0 0 ...

Page 140: ...to the same principle The limit values always refer to the gross weight For the SPM addresses for the limits see Chapter 13 4 NOTICE The limit values of an xBPI weighing point are scale specific The scale must be active when entering the limit values The scale and the unit must not be changed after configuration The following settings are required Weighingpoint xBPI Scale Setup Configuration Appli...

Page 141: ...ve a hysteresis of 10 kg In the event of a power failure both outputs turn to off OFF thus indicating underfill and overfill simultaneously Example 2 If the Limits 1 and 2 are the same for On and Off on off switches output 1 Limit 1 out ON if the weight Wgt exceeds the value switches output 2 Limit 2 out OFF if the weight falls below the value Transmitter Series PR 5220 7 Commissioning Minebea Int...

Page 142: ...Clear marker 1 clr marker 2 X65 0 Clear marker 2 clr marker 3 X66 0 Clear marker 3 Note The limit values can be assigned to the outputs directly in the I O parameters Markers can be set for all limits in this case see Example 2 1 Select the appropriate lines 2 Use the keypad to enter and confirm the desired values in this case see Example 2 1 Highlight and confirm the action line of the appropriat...

Page 143: ...eral error in weighing point not ac tive no error above Max X33 0 Weight above Max not active overload X34 0 Weight above Max plus the overload value not active below zero X35 0 Weight not below zero center zero X36 0 Weight not within d of zero inside ZSR X37 0 Weight not within zero setting range standstill X38 0 Standstill not active out X39 0 Weight not below zero or above Max command error X4...

Page 144: ...l 2 active actual limit 3 X18 1 Limiting signal 3 active ADC error X32 1 General error in the weighing point above Max X33 1 Weight above Max overload X34 1 Weight above Max plus the overload value below zero X35 1 Weight below zero center zero X36 1 Weight within d of zero inside ZSR X37 1 Weight within zero setting range standstill X38 1 Standstill is active out X39 1 Weight below zero or above ...

Page 145: ...linked with conditions that must be met before an action can be started The parameters for the digital inputs are defined under Digital i o parameter 1 Highlight and confirm the condition line of the appropriate limit using the cursor A selection window opens 2 Select and confirm the appropriate line here Standstill is active 3 If applicable select additional conditions for the other limits and co...

Page 146: ...it Description no action no function set marker 1 X64 1 Set marker 1 set marker 2 X65 1 Set marker 2 set marker 3 X66 1 Set marker 3 select net X72 1 Select net set zero X112 1 Set zero set tare X113 1 Set tare reset tare X114 1 Reset tare set test X115 1 Activate the analog test reset test X116 1 Finish the analog test reset PWF X117 1 Reset power fail set fixtare X118 1 Set fixtare use the value...

Page 147: ... 7 15 6 2 Determining a condition The selected action of each digital input can be combined with a condition that must be met for signal change from 0 to 1 on or for signal change from 1 to 0 off The condition is selected from the list in Chapter 7 15 5 3 No condition is defined when selecting no condition The action is executed directly 1 Select the appropriate line using the cursor here Input 1 ...

Page 148: ...l diginp2 X01 0 digital input 2 not active actual diginp3 X02 0 digital input 3 not active 1 Select and confirm the condition line of the appropriate parameter A selection window opens 2 Select and confirm the appropriate line here If input 1 changes from 0 to 1 Input 1 on a taring signal is triggered only if the condition under Condition is met limit 1 out active 3 If applicable select additional...

Page 149: ... power failure not active test active X56 0 Analog test was not started cal active X57 0 For internal use only tare active X58 0 Instrument is not tared marker bit 1 X64 0 Marker bit 1 not set after power on the markers are set to 0 marker bit 2 X65 0 Marker bit 2 not set after power on the markers are set to 0 marker bit 3 X66 0 Marker bit 3 not set after power on the markers are set to 0 actual ...

Page 150: ...ker bit 1 set after power on the markers are set to 0 marker bit 2 X65 1 Marker bit 2 set after power on the markers are set to 0 marker bit 3 X66 1 Marker bit 3 set after power on the markers are set to 0 Example overload function SPM Bit X34 1 Function and output are active e g if overload is reached a lamp is lit SPM Bit X34 0 Function is active and output is not active e g if overload is reach...

Page 151: ...indow opens 2 Select below zero and confirm 3 Select Output 2 and confirm Output 2 Output 2 remains active as long as the weight is not above Max X33 0 A selection window opens 4 Select above MAX and confirm 5 Select Output 3 and confirm A selection window opens Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 148 ...

Page 152: ...or the analog output under Analog output parameter The analog output can be configured according to the table below Output 3 Output 3 is true active when the weight is zero d X36 1 6 Select center zero and confirm The menu opens 7 Press to exit the menu and save 7 Commissioning Transmitter Series PR 5220 EN 149 Minebea Intec ...

Page 153: ...ue is held 0 mA Set output to 0 mA 4 mA Set output to 4 mA 20 mA Set output to 20 mA Output if 0 linear The output drops below 4 mA down to the limit at 4 20 mA 0 mA Set output to 0 mA 4 mA Set output to 4 mA 20 mA Set output to 20 mA Output if Max linear Output increases above 20 mA until the limit is re ached Weight at 0 4 mA Weight value for 0 4 mA output Weight at 20 mA Weight value for 20 mA ...

Page 154: ...on Firmware Version number and firmware creation date PRxxxx Application Version number and application creation date BIOS Version number and BIOS creation date Board number Nine digit board number This line shows the following information 2 Press to return to the previous window 7 Commissioning Transmitter Series PR 5220 EN 151 Minebea Intec ...

Page 155: ...rking system memory space CAL switch Status display opened opened no write protection closed closed write protection is active This line shows the following device statuses 2 Press to return to the previous window Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 152 ...

Page 156: ... 4th line In this case Slot 4 ProfiBus DP interface The tool tip displays the version number 5th line Standard interface weighing electronics The tool tip displays the weighing point serial number and manufacturing date of the factory This line shows the following device statuses 2 Press to return to the previous window 7 Commissioning Transmitter Series PR 5220 EN 153 Minebea Intec ...

Page 157: ...nication errors time frames exceeded for the load cells are counted here in ascending order and displayed LC 1 n Bar graph display The bar graph shows three areas A dead load can be changed by calibration B Maximum capacity Emax max capacity of load cell including dead load load cell cannot be changed An info window opens Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 154 ...

Page 158: ...desired load cell and press the Info softkey Display Description Model name e g PR6204 50tC3 Software version Software version of the load cell Load cell serial number Serial number of the load cell Emax Maximum capacity n Max resolution Y Minimum LC verification Z Minimum preload signal recurrence Overload Weight value above max load Overload counter Number of weight values above max load The hig...

Page 159: ...re Max measured temperature Min temperature Min measured temperature Max weight value at Date and time display Time of largest load on load cells Max weight value Display 3 Press to return to the previous window Transmitter Series PR 5220 7 Commissioning Minebea Intec EN 156 ...

Page 160: ... There are hard drives for 10 material data records available which are retained after a power failure It is important to save material data 8 2 Starting the application Requirements The EasyFill application has been selected see Chapter 7 15 2 Procedure Press the Start softkey The menu opens 8 Production Transmitter Series PR 5220 EN 157 Minebea Intec ...

Page 161: ...under the Configuration mode menu item Filling mode Interaction mode 1 Select Configuration mode and confirm 2 Select Dosing mode and confirm A selection window opens 3 Select the desired filling mode see Chapters 8 3 1 1 and 8 3 1 2 and confirm Transmitter Series PR 5220 8 Production Minebea Intec EN 158 ...

Page 162: ...e fine A fixed overshoot value is configured Net gross tare 4 Select Interaction mode and confirm 5 Select the desired interaction mode see Chapter 8 3 1 3 and confirm 6 Press to exit the menu A prompt window opens 7 Press the Yes softkey to save the changes 8 Production Transmitter Series PR 5220 EN 159 Minebea Intec ...

Page 163: ...point overshoot is reached Calming Time to wait during which the overshoot is effective and scale vibrations may settle Tolerance Checking The weight is determined and checked against the tolerance values 8 3 1 2 Net decrease B4 The scale is automatically discharged up to the specified value The other parameters and the process correspond to the Net filling mode see Chapter 8 3 1 1 Net gross tare ...

Page 164: ...tween the following control operating modes of the device in production Remote proc control via OPC ModBus and or fieldbus VNC Virtual Network Computing The following table shows how individual modes are locked when production starts Starting production Mode VNC Remote control OPC ModBus Remote control fieldbus Digital inputs Digital out puts Remote proc control VNC 8 3 2 Configuring digital input...

Page 165: ...irm 2 Select Configuration digital inputs and confirm The following window opens 3 Select inputs 1 3 Use the keypad to enter and confirm a corresponding SPM address MXxxx see Chapter 13 4 4 Press to exit the window and to save the changes Transmitter Series PR 5220 8 Production Minebea Intec EN 162 ...

Page 166: ...igured under the Configuration material menu item 5 Select Configuration digital outputs and confirm 6 Select outputs 1 3 Use the keypad to enter and confirm a corresponding SPM address MXxxx see Chapter 13 4 7 Press to exit the window and to save the changes 8 Production Transmitter Series PR 5220 EN 163 Minebea Intec ...

Page 167: ...cted material do not match the parameters of the current calibration The configuration window appears 2 Press the OK softkey 3 Press the Default softkey All values are reset 4 Enter the material name and values using the keypad and confirm Transmitter Series PR 5220 8 Production Minebea Intec EN 164 ...

Page 168: ...or switching from coarse flow to fine flow Overshoot OVS Input Material overshoot tolerance Input Tolerance above below set point Calming time Input Calming time 5 Configure additional materials if necessary 6 Press to exit the window A prompt window opens 7 Press the Yes softkey to save the changes 8 Production Transmitter Series PR 5220 EN 165 Minebea Intec ...

Page 169: ...ling mode Net filling B1 Interaction mode VNC Digital outputs 1 2 SPM Adresse MX 1162 coarse 1163 fine Material ID 2 Procedure 1 Select Dosing and confirm The production window appears 2 Select material ID ID 2 3 Press the Start softkey Press the Stop softkey to stop the process You can then press the Restart softkey to restart the process The material product is filled Transmitter Series PR 5220 ...

Page 170: ...4 Once the set point is reached the Start softkey can be pressed again 5 Press 2 to exit the application 8 Production Transmitter Series PR 5220 EN 167 Minebea Intec ...

Page 171: ...h HW Slots 1 Plug the test connector see Chapter 18 2 into the RS 485 interface 2 Place the switch in the proper position see Chapter 18 2 3 Select and confirm the desired interface passed ok failed no data error The results are displayed Transmitter Series PR 5220 9 Extended functions Minebea Intec EN 168 ...

Page 172: ...ppli cation The physical outputs of the system plant are set by the PLC application The physical inputs and outputs are displayed display Internal Active PLC The entered input values are sent to the PLC application The PLC output is displayed display The physical inputs and outputs of the system plant are deactivated and passive in secured condition 4 Press the key to return to the previous window...

Page 173: ...puts 9 1 2 1 Adapting the analog output The output current can be adapted in small ranges This is required if small deviations from the nominal value occur in a connected PLC Open the menu with HW Slots 1 Select and confirm the analog output 2 Press the Adjust softkey The window for the 1st value opens Transmitter Series PR 5220 9 Extended functions Minebea Intec EN 170 ...

Page 174: ...the connected PLC under Measured The window for the 2nd value opens 4 Enter and confirm e g the value for 20 mA measured by the connected PLC under Measured A prompt window opens 5 Press the Yes softkey to save the settings The following window opens 9 Extended functions Transmitter Series PR 5220 EN 171 Minebea Intec ...

Page 175: ...Press the Reset softkey to reset to the factory settings 4 mA and 20 mA A prompt window opens 7 Press the Yes softkey to reset to the factory settings 8 Press to return to the previous window 1 Select and confirm the appropriate line The following window opens Transmitter Series PR 5220 9 Extended functions Minebea Intec EN 172 ...

Page 176: ...ut values using the keyboard and confirm The inputs are simulated to test the functionality of the PLC application see Chapter 9 1 2 An info window is shown briefly The Internal test mode is active 4 Press to return to the previous window 5 Press the Stop PLC softkey 9 Extended functions Transmitter Series PR 5220 EN 173 Minebea Intec ...

Page 177: ...meter Hostname is shown under the header in brackets Remote Configuration VNC Operation using the VNC program see Chapter 7 9 Remote Configuration VNC Pop up Window Operation using the VNC program see Chapter 7 9 6 Enter the output values using the keyboard and confirm The physical inputs and outputs hardware are tested without the involvement of the PLC application see Chapter 9 1 2 An info windo...

Page 178: ... 9 2 2 Displaying weighing points in a table 9 2 3 Configuration printout With the Configuration Printout menu item the configuration of the device of the device can be displayed saved and printed out 1 Click on the Indicator menu item in the WEB menu A status window opens in which the weight of the weighing point is displayed with unit and the status symbols 2 Click on the symbol in the Internet ...

Page 179: ...hown on the display 2 Click on File Save as 3 Create and open the required directory e g on the notebook 4 Click on Save to save the text file in the relevant directory Transmitter Series PR 5220 9 Extended functions Minebea Intec EN 176 ...

Page 180: ...on Print File 6 Select the connected printer and click Print 7 Click on the symbol in the Internet browser to return to the WEB menu 1 Click the Logfiles menu item in the WEB menu A list of logfiles is shown on the display 2 Click on the desired file 9 Extended functions Transmitter Series PR 5220 EN 177 Minebea Intec ...

Page 181: ...save the text file in the relevant directory 6 Press the right mouse button 7 Click on Print 8 Select the connected printer and click Print 9 Click on the symbol in the Internet browser to return to the WEB menu 1 Click on the Screenshot menu item in the WEB menu The current device display is shown as a screenshot 2 Press the right mouse button Transmitter Series PR 5220 9 Extended functions Mineb...

Page 182: ... Click on Save to save the graphic file in the relevant directory 6 Press the right mouse button 7 Click on Print 8 Select the connected printer and click Print 9 Click on the symbol in the Internet browser to return to the WEB menu 1 Click the Show error Log menu item in the WEB menu The error log of the device is shown on the display 9 Extended functions Transmitter Series PR 5220 EN 179 Minebea...

Page 183: ...directory e g on the notebook 5 Click on Save to save the text file in the relevant directory 6 Press the right mouse button 7 Click on Print 8 Select the connected printer and click Print 9 Click on the symbol in the Internet browser to return to the WEB menu Click the Backup of Earom menu item in the WEB menu The backup restore menu is shown on the display Transmitter Series PR 5220 9 Extended f...

Page 184: ...emain unaffected 1 Click on Backup to create a backup g on the notebook 2 Click on Save as 3 Create and open the required directory e g on the notebook 4 Click on Save to save the backup file in the relevant directory 1 Open the CAL switch see Chapter 7 1 3 1 2 Click on Select File depending on the Internet browser 3 e g on the notebook navigate to the folder where the backup file was saved 4 Sele...

Page 185: ...g with a fixed IP address Requirements Device and notebook PC are connected to a network each other The automatic address assignment DHCP is deactivated in the device and in the notebook PC see Chapter 7 15 4 Notebook PC is set to a fixed IP address The following prompt window appears 3 Press the Yes softkey to reset to the factory settings The following messages show the respective progress Trans...

Page 186: ...program is started 9 4 1 1 Device presettings in the Setup menu Note On a point to point connection the device and notebook PC must be set to a fixed IP address which has the same address range given by the subnet mask Example PR 5220 IP address 192 24 22 1 Notebook PC IP address 192 24 22 2 Device and notebook PC have the subnet mask 255 255 255 0 1 Click on Network parameter 2 Deactivate Use DHC...

Page 187: ...nder COM Port select Network and enter the devices IP addresses 3 Click Flash to start the procedure The first three LEDs blink in a pattern on the device for 30 seconds 4 Press the reset key 1 on the device a short time within these 30 seconds using a pen tip or paper clip with a diameter of 1 0mm Transmitter Series PR 5220 9 Extended functions Minebea Intec EN 184 ...

Page 188: ...art because the software has not loaded correctly the first three LEDs blink in a pattern to prompt an update As soon as software loading is completed the device will be re started During the flash procedure LEDs 1 4 blink in a pattern 5 Load next file as described 9 Extended functions Transmitter Series PR 5220 EN 185 Minebea Intec ...

Page 189: ...not tared Tare weight 0 if not tared Read data Address Read Word display in binary format W201 0E00000T 00000000 E ADC error T Instrument is tared W203 000S00MZ 00000000 S Device is in setup mode M Weight is stable standstill Z Weight within d of 0 W204 0000D000 00000000 D Gross weight 0 or Max dimmed W205 TA000000 00000000 T Instrument is tared A Analog test is active W231 00021MRZ 00000000 2 Lim...

Page 190: ...Bit address Value in 32 bit integer format W101 Tare device Write value 256 Reset the tare of the device Write value 512 10 ModBus protocol Transmitter Series PR 5220 EN 187 Minebea Intec ...

Page 191: ...s an interface Fixed interface settings are 8 bits no parity and 1 stop bit The commands to the transmitter are printable ASCII characters starting with LF 0A hex and ending with CR 0D hex The transmitter sends a reply on each received command after approx 100 µs With commands that wait for standstill of the weight value the reply can be delayed by the timeout Transmitter Series PR 5220 11 SMA pro...

Page 192: ...r the standard application The interface works with an 8 byte write window and an 8 byte read window The fieldbus exchanges its data cyclically with each slave That means During each cycle 8 bytes are written and 8 bytes are read even if data contents are unchanged The fieldbus protocol ensures the data transport between the fieldbus master and the 2 8 byte data windows The interface protocol runs...

Page 193: ... 5 Write_Value_Select Byte 6 Direct control bits Byte 7 Direct control bits The first four bytes are used to write a data value The type of the register number of the data is written in byte 5 In direct access the bits in bytes 6 and 7 are independent of the write value data type The command is executed after a 0 1 transition of the corresponding bit Transmitter Series PR 5220 12 Fieldbus interfac...

Page 194: ... to write data in the PR 5220 e g a limit value is set to 100 kg The master can also read weight values or other data from the PR 5220 The write and read windows are always required for this Safe data exchange is ensured by a write and a read procedure For reading status bits and for writing direct control bits however no procedure is required The general system bits and the status bits are always...

Page 195: ...in the device with a Set Bit After execution of the operation the bit should be reset Variable Function Write_Value The weight value is transmitted as a binary 32 bit value with plus or minus sign Type of data DINT Read_Value_Select For selecting the value sent by the device Write_Value_Select For selecting the function to be executed by the device GetFixTare The gross weight is copied into the pr...

Page 196: ...n Read_Value The weight value is transmitted as a binary 32 bit value with plus or minus sign Type of data DINT Read_Value_Selected Acknowledgment of the transmitted value Write_Active The function selected with Write_Value_Select is executed once This bit is deleted if Write_Value_Select is set to 0 Power_Fail Is set when switching on the device Is reset by ResPower with transition from 0 1 Cmd_B...

Page 197: ...Value_Select Read_Value_Selected When the master has to read from the device the register number is transmitted to Read_Value_Select in the input area The result is specified with Read_Value_Selected in the output area Action of the master Reaction of the PR 5220 Write register no to Read_Value_Select Write the selected register to Read_Value Copy Read_Value_Select to Read_Value_Selected Wait unti...

Page 198: ...Active has been set Write 0 to Write_Value_Select Reset the Write_Active bit 12 2 4 4 Reading bit Single bits can be read only by reading a register The procedure is described in Chapter 12 2 4 3 12 2 4 5 Control byte Some device functions can be executed by setting bits in the input area directly Action of the master Reaction of the PR 5220 Set bits in the Control byte The operation is processed ...

Page 199: ...ting etc over the fieldbus Example Reading the gross weight The master writes value 8 in Read_Value_Select byte 4 of the input area Input section Byte Name Description 0 1 2 3 4 8 Gross 5 6 7 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 The master waits until value 8 is reflected in Read_Value_Selected byte 4 of the output area Output area Byte Name Description 0 00 Gross value 1 00 Gross value...

Page 200: ...type and software version see table below Standard sequence Sequence for DeviceNet and EtherNet IP Byte 0 TYPE MSB Byte 0 SUBVERSION Byte 1 TYPE LSB Byte 1 MAIN VERSION Byte 2 MAIN VERSION Byte 2 TYPE LSB Byte 3 SUBVERSION Byte3 TYPE MSB Consequently the sequence on the PLC side must be changed when using the DeviceNet and EtherNet IP field bus types 12 2 6 Fieldbus register 12 2 6 1 Register 0 I ...

Page 201: ...ror 3 E1 Arithmetic error overflow Error 1 E9 No communication with xBPI scale Error 9 CmdError Error during execution cmdError e g the taring operation is not handled because the scale is not stable The error is stored inLastError register 4 The bit is reset with the ResetError bit register 121 ActionActive The operation is being processed processing is ongoing PowerFail Power failure is always s...

Page 202: ...EXPO Byte 1 UNIT Byte 2 STEP Byte 3 LASTER ROR Bit Description EXPO One byte for the position of the decimal point content in decimal form 0 255 0 000000 1 00000 0 2 0000 00 3 000 000 4 00 0000 5 0 00000 UNIT One byte for the weight unit content in decimal form 0 255 2 g gram 3 kg kilogram 4 t tons 5 lb pound STEP One byte for the scale interval content in decimal form 0 255 1 scale interval 1 2 s...

Page 203: ...gister 6 Board number Read Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 board number MSB Byte 1 board number MSB Byte 2 board number MSB Byte 3 board number LSB e g 148388723 08D83B73hex 12 2 6 8 Register 7 reserved 12 2 6 9 Registers 8 15 Weight data Read The gross net and tare weight are stored as DINT fix point The real data value is derived from DINT and EXPO as follows ValueReal rea...

Page 204: ...1 the corresponding action starts After handling the command the bit must be reset Application The master writes cyclically The bit is set as Write_Value_Select with the specified number see Chapter 12 2 4 3 The bit is reset at the specified number 128 Register 80 SetZero Set the gross weight to zero Register 81 SetTare Execute taring Register 82 ResetTare Reset tare Register 83 SetTest Start the ...

Page 205: ... Standard application is not available 12 3 1 Write window input area Data are transferred from the master PLC to the slave PR 5220 in this window 12 3 2 Read window output area Data are transferred from the slave PR 5220 to the master in this window The data required for monitoring and controlling filling does not fit in a 64 byte write window For this reason the system differentiates between sys...

Page 206: ...sing edge of the start bit If the parameters are valid the filling process is started and the Dosing_Run bit is set The end of the filling process is signaled by the falling edge of the Dosing_Run bit 12 3 4 1 3 Filling start B The material parameters can be found in the device material table PR 5220 0000 1000 in byte 1 12 3 4 2 Filling control 12 3 4 2 1 Pausing filling Requirements The system is...

Page 207: ...ew result 12 3 4 4 Filling error Last_Error The last error number is retained until it is reset The possible error numbers are listed in Chapter 16 6 2 12 3 4 5 Reading the material table The material parameters can be read from the material table of the device PR 5220 Procedure 12 3 5 Setup of the fieldbus interface For description of the data types see Chapter 13 2 1 Write the material ID to byt...

Page 208: ...hen the ready bit is set Bit 1 rising edge during filling Bit 2 rising edge in the stop status hold state Bit 3 rising edge in the stop status hold state Bit 4 rising edge A valid material ID is required in byte 3 Bit 5 rising edge The printout of the last filling result starts Byte 2 Bit 0 reset power failure power fail Bit 1 reset error Bit 2 weights as DINT Bit 3 zero Bit 4 tare Bit 5 reset tar...

Page 209: ...tiates between system and material parameters The value of the first byte can be used to determine whether the data refers to the system or the material 12 3 5 2 1 System data Before starting filling a check must be carried out to ensure that the system is ready byte 3 bit 2 The Dosing_Run bit is set once filling has successfully started Bytes 0 63 Name Type of data Function Byte 0 TableSelect USI...

Page 210: ...OOL Bit 0 Error bit is set if any action has failed We recommend evaluating the error bit Appl_Error and the detailed error code in byte 63 after each action Bit 1 The filling phase is active Bit 2 The system is ready for filling Bit 3 Filling was stopped Bit 4 System is filling coarse flow bit is set Bit 5 System is filling fine flow bit is set Bit 6 The bit is set according to the set calming ti...

Page 211: ...tial number Byte 60 Filling result status BYTE 1 successful 2 tolerance alarm 3 can celed Byte 61 62 Reserved Byte 63 Last_Error error The last error number is retained until it is reset for possible errors see Chap ter 16 6 2 12 3 5 2 2 Material data The first 15 bytes and byte 63 Last_Error correspond to the layout of the system data Bytes 0 63 Name Type of data Function Byte 0 TableSelect USINT...

Page 212: ...t 7 tolerance alarm BOOL Bit 0 Error bit was set Bit 1 The filling phase is active Bit 2 The system is ready for filling Bit 3 Filling was stopped Bit 4 System is filling coarse flow bit is set Bit 5 System is filling fine flow bit is set Bit 6 The bit is set according to the set calming time Bit 7 alarm if tolerance is above below set point Byte 4 7 Gross DINT REAL Weight Byte 8 11 Net DINT REAL ...

Page 213: ...ance below set point DINT REAL Current set point Byte 60 62 Reserved Byte 63 Last_Error error The last error number is retained until it is reset for possible errors see Chap ter 16 6 2 Transmitter Series PR 5220 12 Fieldbus interface Minebea Intec EN 210 ...

Page 214: ...RUE SINT short integer 128 to 127 INT integer 32 768 to 32767 DINT double integer 231 to 231 1 LINT long integer 263 to 263 1 USINT unsigned short integer 0 to 255 UINT unsigned integer 0 to 65535 UDINT unsigned double integer 0 to 232 1 ULINT unsigned long integer 0 to 264 1 REAL real number 1 18E 38 to 3 4E38 with about 7 significant digits LREAL long real number 1 18E 308 to 3 4E308 with approx...

Page 215: ...only Output limit 1 3 B4 X32 X33 X34 X35 X36 X37 X38 X39 BYTE BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL R R R R R R R R R Indicator status ADC error Above max FSD Above max still permissible range OVL Below zero Zero d Within the zero setting range ZSR Weight is stable The weight is below zero or above max FSD B5 X40 X41 X42 X43 X44 BYTE BOOL BOOL BOOL BOOL BOOL R R R R R R ADC status Measuring sign...

Page 216: ...117 BOOL W Reset the power fail signal X118 BOOL W Set the preset tare value as tare X119 BOOL W Act Store the gross weight in the preset tare memory D31 X121 BOOL W Reset error B19 0 B16 USDINT R Exponent Number of decimals Example 1 23 is displayed Exponent 2 B17 USDINT R Weight unit 1 mg 2 g 3 kg 4 t 5 lb 9 oz B18 USDINT R Scale interval multi interval multiple range d1 or e1 B19 BYTE R Last we...

Page 217: ... Limit Limit 2 on D27 DINT R Standard application only Limit Limit 2 off D28 DINT R Standard application only Limit Limit 3 on D29 DINT R Standard application only Limit Limit 3 off D30 UDINT R W Standard application only Analog output for transparent mode D31 DINT R W Write the value in the preset tare memory B144 X1152 X1153 X1154 X1155 BYTE BOOL BOOL BOOL BOOL R R R R R EasyFill only Filling st...

Page 218: ... W EasyFill only Filling modes 1 B1 2 B4 W76 DINT R W EasyFill only Material ID B156 173 BYTE R W EasyFill only Material name for ID1 10 D44 DINT R W EasyFill only Set point D45 DINT R W EasyFill only Preset D46 DINT R W EasyFill only Material overshoot OVS D47 DINT R W EasyFill only Calming time ms D48 DINT R W EasyFill only Tolerance below set point D49 DINT R W EasyFill only Tolerance above set...

Page 219: ...ndard application only Limit Limit 2 on as float R283 REAL R Standard application only Limit Limit 2 off as float R284 REAL R Standard application only Limit Limit 3 on as float R285 REAL R Standard application only Limit Limit 3 off as float R287 REAL R W Write the value in the preset tare memory as float L17 X1088 1151 LWORD BOOL W R SPM out Output L18 X1152 1215 LWORD BOOL W R SPM out AND coars...

Page 220: ...device is neither required nor permitted 14 4 Cleaning NOTICE Property damage caused by unsuitable cleaning utensils agents Damage to the device Prevent moisture from penetrating the interior Do not use aggressive cleaning agents solvents or similar agents For use in the food industry use a cleaning agent suitable for that particular working environment Use soft sponges brushes and cloths Spraying...

Page 221: ...ger needed it can be disposed of by local waste disposal authorities Contact your local authorities regarding the disposal of the de vice In Germany Minebea Intec also offers a return service and legally compliant recycling of its equipment In countries other than Germany please consult with the local au thorities Transmitter Series PR 5220 15 Disposal Minebea Intec EN 218 ...

Page 222: ... cable break detection Other hardware defect Error 3 Value exceeds display The weight value is not displayed Too many digits have been set Error 4 No sense voltage No sense voltage Load cells not connected Sense line or supply line is interrupted Wrong polarity or sense voltage is low Error 6 Negative input Negative measuring signal Wrong polarity of load cell signal Wrong polarity of supply volta...

Page 223: ...16 3 Error messages for xBPI scales VNC text Error and possible cause Remote dis play Ext meas device error No weight values can be read from scale Scale error Error 3 Value exceeds display The weight value is not displayed Too many digits have been set Error 4 No values from scale No communication with xBPI scale Cable break Internal scale error The scale is not connected to the power supply Erro...

Page 224: ...he scale Error 2 Value exceeds display The weight value is not displayed Too many digits have been set Error 4 Incompatible units Incompatible units Incorrect calibration values e g due to incorrect calibration Error 8 No values from scale No communication with Pendeo load cell Cable break Internal scale error The junction box is not connected to the supply voltage Error 9 Scale not ready The scal...

Page 225: ...ibrated at This message is displayed if the selected resolution is too low e g 5 kg This message is displayed if the selected resolution is so high that less than 0 8 internal counts per scale interval d and or 0 5 µV e are avai lable if legal for trade acc to OIML NSC This message displays if the maximum load is not an integer multiple of the scale interval Weight units don t match e g subsequent...

Page 226: ...ve when determining the dead load with by load Cause Load cell connected with wrong polarity or defective This message is displayed when the dead load entered is 5 mV V This message displays if the scale is not stable Remedy Check the mechanical function of the scale Adapt the filter setting reduce the resolution Adapt the standstill conditions This message is displayed if the weight on the scale ...

Page 227: ...o setting range is not possible 149 Busy The scale is currently busy with another query 255 hardware error Weighing point is faulty 16 6 2 Error in the EasyFill application Number Display Cause 0 No error 1 fatal error Weight error weighing point is faulty 2 Material ID invalid Number 0 or 10 entered 3 Material name inva lid Material name is invalid 4 Set point invalid Set point gross value scale ...

Page 228: ...ction not allowed Fieldbus action is not permitted Example Starting filling during an ongoing filling process or star ting filling when querying the system setup 18 Weight unit of mate rial invalid The unit of the weighing point does not match the unit of the ma terial 16 Error messages Transmitter Series PR 5220 EN 225 Minebea Intec ...

Page 229: ...0015 30 252 00015 Location no 30 Hamburg Code for the year month 252 April 2010 Current number Is increment according to the year group table of Minebea Intec 17 3 General data The following characteristics are valid after a warm up time of at least 60 minutes reference temperature 23 C 17 3 1 Supply voltage Supply voltage 24 V DC 20 Standard 6 5 Watt Max power consumption with field bus option 8 ...

Page 230: ...t transients burst EN 61000 4 4 2 kV Peak voltages surge 1 2 50 µs EN 61000 4 5 1 2 V Mains inputs Conducted disturbances by high fre quency coupling 0 15 80 MHz EN 61000 4 6 10 V 17 4 3 RF interference suppression Interference emission According to EN 61326 limit value class A for industrial sectors 17 5 Weighing electronics The weighing electronics are suitable for connection of strain gauge loa...

Page 231: ...ll error TK0 0 02 µV K RTI 0 004 10K at 1 mV V SPAN stability error Tkspan 2 ppm K with a measurement time of 160 ms 17 5 4 Sensitivity Sensitivity 0 5 µV e 10 000 e Cl III OIML R76 Max resolution 7 5 million internal counts at 3 mV V not legal for trade Measuring input measu ring signal dead load 0 max 36 mV DC symmetrical to zero Dead load suppression Max measuring signal of 36 mV DC dead load r...

Page 232: ...allation black flammability class V0 UL94 17 6 2 Weights PR 5220 00 PR 5220 01 04 06 07 Net weight 0 29 kg 0 35 kg 17 7 Documentation on the enclosed CD Certificates and manuals are found on the PR 5220 CD 17 Specifications Transmitter Series PR 5220 EN 229 Minebea Intec ...

Page 233: ...pare part description 5312 264 48012 4 pin connector 5312 447 98005 Protective cap 18 2 Test connector for the RS 485 interface Pin assignment Switch setting S1 OFF S2 OFF S3 OFF S4 OFF Transmitter Series PR 5220 18 Appendix Minebea Intec EN 230 ...

Page 234: ......

Page 235: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com ...

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