background image

4

5

8. 

Never use dull or damaged bits. Sharp 
bits must be handled with care.

 Dam-

aged bits can break during use. Dull bits 
require more force to push the tool, which 
could cause the bit to break. Damaged 
bits can throw carbide pieces and burn 
the workpiece.

9. 

After changing the bit or making any 
adjustments, make sure the collet 
nut and any other adjustment de-
vices are securely tightened. 

Loose 

adjustment devices can unexpectedly 
shift, causing loss of control. Loose 
rotating components will be violently 
thrown. Watch for vibration or wob-
bling that could indicate an improperly 
installed bit. 

10. 

Maintain fi rm grip on router when start-
ing motor to resist starting torque.

11. 

Always keep the power supply cord 
away from moving parts on the tool. 

Keep the cord away from the direction of 
the cut.  

12. 

Never start the tool when the bit is in 
contact with the material.

 The bit cut-

ting edge may grab the material causing 
loss of control of the tool.

13. 

Never lay the tool down until the bit 
has come to a complete stop.

 The 

spinning bit can grab the surface and pull 
the tool out of your control.

14. 

Never touch the bit during or immedi-
ately after use.

 After use the bit may be  

hot enough to burn bare skin.

15. 

Use clamps or another practical way 
to secure and support the workpiece 
to a stable platform. 

Holding the work 

by hand or against your body leaves it un-
stable and may lead to loss of control.

16. 

Never clamp the workpiece to a hard 
surface, such as concrete or stone. 

Contact with the bit could cause the tool 
to jump and loss of control.

17. 

Only operate the routers when held.

 

Do not clamp or secure the router to 
a surface and hold the workpiece by 
hand.

18. 

Never use bits larger than the smallest 
of the openings

 in the base, sub-base, 

or dust collection port.

19. 

Do not loosen or 
remove the plunge 
base caps. 

Internal 

springs are under 
pressure. If loos-
ened or removed, the 
plunge base caps and 
internal springs will 
become projectiles, 
which could cause 
injury.

Amperes

Double Insulated

Symbology

Canadian Standards 
Association

Underwriters 
Laboratories, Inc.

Volts Alternating Current

No Load Revolutions
per Minute (RPM)

The grounding prong in the plug is connected 
through the green wire inside the cord to the 
grounding system in the tool. The green wire 
in the cord must be the only wire connected 
to the tool's grounding system and must never 
be attached to an electrically “live” terminal.

Your tool must be plugged into an appropri-
ate outlet, properly installed and grounded in 
accordance with all codes and ordinances. 
The plug and outlet should look like those 
in Figure A.

Double Insulated Tools:
Tools with Two Prong Plugs

Tools marked “Double Insulated” do not 
require grounding. They have a special 
double insulation system which satisfies 
OSHA requirements and complies with the 
applicable standards of Underwriters Labo-

Grounded Tools:
Tools with Three Prong Plugs

Tools marked “Grounding Required” have a 
three wire cord and three prong grounding 
plug. The plug must be connected to a prop-
erly grounded outlet (See Figure A). If the tool 
should electrically malfunction or break down, 

Fig. B

Fig. C

Fig. A

Improperly connecting the grounding 
wire can result in the risk of electric 
shock. Check with a qualifi ed electri-
cian if you are in doubt as to whether 
the outlet is properly grounded. Do not 
modify the plug provided with the tool. 
Never remove the grounding prong 
from the plug. Do not use the tool if the 
cord or plug is damaged. If damaged, 
have it repaired by a MILWAUKEE 
ser-
vice facility before use. If the plug will 
not fi t the outlet, have a proper outlet 
installed by a qualifi ed electrician.

GROUNDING

WARNING

grounding provides a 
low resistance path to 
carry electricity away 
from the user, reduc-
ing the risk of electric 
shock.

ratories, Inc., the Cana-
dian Standard Associa-
tion and the National 
Electrical Code. Double 
Insulated tools may be 
used in either of the 120 
volt outlets shown in 
Figures B and C.

Grounded tools require a three wire extension 
cord. Double insulated tools can use either 
a two or three wire extension cord. As the 
distance from the supply outlet increases, 
you must use a heavier gauge extension cord. 
Using extension cords with inadequately sized 
wire causes a serious drop in voltage, result-
ing in loss of power and possible tool damage. 
Refer to the table shown to determine the 
required minimum wire size.

The smaller the gauge number of the wire, 
the greater the capacity of the cord. For 
example, a 14 gauge cord can carry a higher 
current than a 16 gauge cord. When using 
more than one extension cord to make up 
the total length, be sure each cord contains 
at least the minimum wire size required. If 
you are using one extension cord for more 
than one tool, add the nameplate amperes 
and use the sum to determine the required 
minimum wire size.

Guidelines for Using Extension Cords

• 

If you are using an extension cord out-
doors, be sure it is marked with the suffi x 
“W-A” (“W” in Canada) to indicate that it 
is acceptable for outdoor use.

• 

Be sure your extension cord is prop-
erly wired and in good electrical  
condition. Always replace a damaged 
extension cord or have it repaired by a 
qualifi ed person before using it.

• 

Protect your extension cords from sharp 
objects, excessive heat and damp or wet 
areas.

READ AND SAVE ALL 

INSTRUCTIONS FOR 

FUTURE USE.

Recommended Minimum Wire Gauge 

for Extension Cords*

Extension Cord Length

* Based on limiting the line voltage drop to 
fi ve volts at 150% of the rated amperes.

Nameplate

Amperes

0 - 2.0

2.1 - 3.4
3.5 - 5.0
5.1 - 7.0

7.1 - 12.0

12.1 - 16.0
16.1 - 20.0

25'

18
18
18
18
16
14
12

75'

18
18
16
14
12
10

100'

18
16
14
12
10

150'

16
14
12
12

50'

18
18
18
16
14
12
10

EXTENSION CORDS

Plunge Base Caps

Summary of Contents for 5615 Series

Page 1: ...EL DE L UTILISATEUR PARA REDUCIR EL RIESGO DE LESIONES EL USUARIO DEBE LEER EL MANUAL DEL OPERADOR OPERATOR S MANUAL MANUEL de L UTILISATEUR MANUAL del OPERADOR HEAVY DUTY ROUTERS TOUPIES EXTRA ROBUST...

Page 2: ...the power tool if the switch doesnotturnitonandoff Anypowertool that cannot be controlled with the switch is dangerous and must be repaired 18 Disconnect the plug from the power source and or the bat...

Page 3: ...system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Labo Grounded Tools Tools with Three Prong Plugs Tools marked Grounding Required have a three wire...

Page 4: ...ver 4 Scale 5 Depth adjustment knob 6 Variable speed dial 7 On Off switch 8 Cord 9 Motor 10 Handle 11 Collet assembly 12 Sub base 13 Base 11 7 12 4 5 8 9 10 13 6 Production model 1 2 3 1 Depth adjustm...

Page 5: ...locking lever and pull out the motor 4 Release the motor release button and push in the locking lever to the fully closed position 5 To remove the motor fully open the locking lever grasp the motor p...

Page 6: ...n port 5 Be sure that the collet is not clamped to a fluted section on the bit shank The collet should be clamped to a solid part on the bit shank to ensure a tight grip To tighten the bit in the coll...

Page 7: ...duces the amount of torque reaction to the tool and the user This feature gradually increases the motor speed up from zero to the speed set by the variable speed dial Feedback Control For Cat Nos 5616...

Page 8: ...MILWAUKEE service facility for the following Lubrication Brush inspection and replacement Mechanical inspection and cleaning gears spindles bearings housing etc Electrical inspection switch cord arma...

Page 9: ...LECTRIQUE Every MILWAUKEE electric power tool including battery charger is warranted to the original purchaser only to be free from defects in material and workmanship Subject to certain ex ceptions...

Page 10: ...ien a r L emploi d quipement de s curit et le choix d un environnement sain r duisent les risques de blessures 4 AVERTISSEMENT La poussi re de gage par per age sclage per age et autres travaux de cons...

Page 11: ...r tures de la base de la semelle ou de l orifice d aspiration 19 Ne pas desserrer ni retirer les cou vercles de la base plongeante Les res sorts internes sont sous pression Une fois desserr s ou reti...

Page 12: ...ur seul 5615 29 5615 29 5616 29 5616 29 5619 29 5625 29 Specifications Amperes 11 11 13 13 11 15 No de cat Moteur Socle 5615 20 Bodygrip 5615 24 Base plongeante 5616 20 Bodygrip 5616 24 Base plongeant...

Page 13: ...le moteur 4 Rel chez le bouton de d gagement du moteur et poussez le levier de ver rouillage la position compl tement ferm e 5 Pour retirer le moteur ouvrez compl te ment le levier de verrouillage sai...

Page 14: ...d utiliser un guide de gabarit Pour installer un guide de templet le guide d insertion dans le trou de centre d un 1 3 16 la base de router et obtient selon les instructions de guide de templet Fig 9...

Page 15: ...e blocage de la tige de but e de profondeur 5 Tournez la tourelle afin que la position de profondeur de coupe maximale soit directement sous la tige 6 Appuyez sur le bouton de d verrouillage de la tig...

Page 16: ...une pression excessive sur Pour minimiser les risques de bles sures vitez de faire des coupes as cendantes Les coupes ascendantes augmentent les risques de perte de ma trise et de dommage au mat riau...

Page 17: ...outil lectrique qui apr s examen sera av r par MILWAUKEE tre affect d un vice du mat riau ou de fabrication pendant une p riode de cinq 5 ans apr s la date d achat Le retour de l outil lectrique acco...

Page 18: ...gura a la velocidad para la que se dise 17 No use la herramienta el ctrica si el interruptor no la enciende ni la apaga Cualquier herramienta el ctrica que no se pueda controlar con el interruptor es...

Page 19: ...portapiezas y cualquier otro dispositivo de ajuste se encuentren bien apretados Los dispositivos de ajuste sueltos pueden moverse inesper adamente y ocasionar una p rdida de control Los componentes de...

Page 20: ...la conexi n de puesta a tierra proporciona un trayecto de baja resistencia para desviar la corriente el ctrica de la trayec toria del usuario reduciendo de este modo el riesgo de descarga el ctrica TI...

Page 21: ...uto sin carga rpm Con doble aislamiento Canadian Standards Association ENSAMBLAJE DE LA HERRAMIENTA Para extraer la pinza portapiezas de la tuerca sujete la tuerca firmemente con una mano y con la otr...

Page 22: ...olvo 2 Afloje los tornillos de la barra 3 Ponga la buriladora en posici n vertical y coloque el c rculo en la base como se muestra en la Fig 9 4 Deslice las barras a trav s de los orificios respectivo...

Page 23: ...ntre el fondo del conjunto de la pinza portapiezas y el radio de la parte cortante de la broca Fig 10 Fig 12 Modelos con base de pist n 1 Desenchufe la herramienta 2 Instale la broca 3 Oprima la palan...

Page 24: ...l motor sostenga la her ramienta as que la broca est ausente de usted y no en contacto con la pieza de trabajo Sujete la herramienta firme mente y oprima el gatillo 3 Para detener el motor suelte el g...

Page 25: ...rde mueva la buri ladora en sentido contrario a las manecillas del reloj Fig 19 A fin de reducir el riesgo de lesion arse evite realizar cortes ascenden tes El corte ascendente aumenta la posibilidad...

Page 26: ...una estaci n de servicio autorizada MILWAUKEE Para que esta garant a sea efectiva se requiere el flete pagado por anticipado y el seguro Esta garant a no aplica a los da os que MILWAUKEE determine sea...

Page 27: ...fax 1 800 638 9582 email metproductsupport milwaukeetool com Monday Friday 8 00 AM 4 30 PM Central Time Canada Service MILWAUKEE Milwaukee Electric Tool S A de C V Blvd Abraham Lincoln no 13 Colonia...

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