Mi Swaco MONGOOSE PRO Installation And Operation Manual Download

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I SWACO

MONGOOSE PRO Shale Shaker

Field Installation and Operation Manual 9092F02001AENG (D)

NOTE

THE TOP MOTOR ON THE SHAKER BASKET IS THE FIXED WEIGHT MOTOR; THE
BOTTOM MOTOR IS THE SWING WEIGHT MOTOR.

Reassemble one cover to each vibrator; leaving one cover off of each vibrator.

Bump start motors.

WARNING

DURING THE BUMP START PROCEDURE IT IS IMPERATIVE THAT OPERATORS
KEEP ALL LIMBS AWAY FROM THE MOTORS. MOTOR WEIGHTS WILL BE ROTATING
AT HIGH SPEED AND CAN CAUSE SEVERE INJURIES.

WARNING

ALL COMPONENTS INSIDE THE CONTROL BOX ARE LIVE AND PRESENT A SHOCK
HAZARD. USE OF PPE IS MANDATORY AT THIS TIME TO PREVENT INJURY.

To bump start motors, push the START button on the control panel; push the STOP button immediately

after.

Check direction of top counter-weights to confirm their rotation matches the motor rotation diagram (Refer to

Figure 22).

If the rotation matches Figure 22, reinstall all motor covers.

Start unit following procedures from paragraph 12 and run for approximately one hour. This will allow enough

time for motor bearings to reach normal operating temperature.

Using an amp meter, verify the current drawn by the vibrators from the control panel matches the specifications

on the vibrator nameplate (a clamp-on current meter is recommended).

Clamp around each motor cable lead to get current readings (Refer to Figure 23).

10.

Reinstall control panel bolts to close and secure the control panel cover.

Summary of Contents for MONGOOSE PRO

Page 1: ...s 9675300 XXAD 9675320 XXAD 9675360 XXAD 9675365 XXAD 9675370 XXAD 9675375 XXAD 9675385 XXAD 9675400 XXAD 9675410 XXAD 9675450 XXAD 9675460 XXAD 9675480 XXAD 9675500 XXAD 9675510 XXAD 9675520 XXAD 9675530 XXAD 9675680 XXAD 9675770 XXAD 9675980 XXAD 9675990 XXAD For Configurations Certified to UL ATEX or IECEx Specifications ...

Page 2: ......

Page 3: ...02001AENG D Document Owner ESVE Engineering Approved For Release 7 3 2018 X Jimmy Marshall Engineering Group Manager Signed by James Marshall 505340 Version D Description Revision Location of Change Description of Change Spare Parts Black Trichromate hardware changed to Xylan Motor torque specification changed ...

Page 4: ......

Page 5: ...3 5 1 Identification of Main Components 3 5 2 Variations Among MONGOOSE PRO Configurations 4 6 SPECIFICATIONS 8 6 1 General Specifications 8 6 1 1 Unit Weights 8 6 1 2 Unit Dimensions 8 6 2 Performance 9 6 2 1 Noise Data 9 6 3 Consumption Requirements 9 7 HANDLING AND TRANSPORTING 9 7 1 Lifting Handling 10 8 PREPARING RIG SITE 12 9 UNPACKING AND INSPECTING 12 9 1 Unloading 12 9 1 1 Preferred Unloa...

Page 6: ...nditions 24 13 1 1 Screen Selection 24 13 1 2 Adjusting Flow Rate 24 13 1 3 Adjusting Basket Deck Angle 25 13 1 4 Adjusting Shaker Speed 26 13 2 Operating Hazards 27 13 2 1 Acting in Emergency Situations 27 14 STOPPING SHUTDOWN 28 14 1 Controlled Shutdown of the Equipment for Routine Maintenance 28 15 MAINTAINING EQUIPMENT 29 15 1 Safety Related Maintenance Procedures 29 15 2 Preventive Maintenanc...

Page 7: ...17 TROUBLESHOOTING 41 17 1 Troubleshooting Table 41 17 2 Electrical Troubleshooting Table 43 18 PRESERVATION AND STORAGE 44 18 1 Storage of Non Commissioned Equipment 44 18 2 Storage of Commissioned Equipment 44 19 RIG DOWN PREPARING EQUIPMENT FOR RELOCATION 45 20 PARTS DRAWINGS AND LISTS 46 20 1 Assemblies Sub Assemblies Spare Parts Lists Additional Hardware 46 20 1 1 Rig Critical Spares 1 Year 4...

Page 8: ...representative They can check the document distribution system to verify the document and version you have HOW TO USE THIS MANUAL This manual is to be used by anyone installing operating repairing or maintaining the MONGOOSE PRO Shale Shaker manufactured by M I SWACO This manual is organized in paragraphs of technical information To easily find specific information refer to the table of contents f...

Page 9: ...ids loading The motor output is 7 5Gs when operating in Capacity mode 2 HEALTH SAFETY AND ENVIRONMENT HSE 2 1 Summary Equipment manufactured by M I SWACO is typically installed and operated where hazardous conditions are likely to be present Be sure to read and understand all HSE information contained in this manual before installing operating or maintaining the MONGOOSE PRO Be sure to review any ...

Page 10: ... installation or operation procedures on this equipment should be trained on rig safety operations and maintenance for this equipment Consult rig site management prior to operating the Shale Shaker as individual locations may have specific training requirements for operators CAUTION READ THE FOLLOWING PROCEDURES BEFORE INSTALLING OR PERFORMING MAINTENANCE ON MONGOOSE PRO SHALE SHAKER EQUIPMENT TO ...

Page 11: ...utput for this mode is 6 5Gs The capacity mode is used during fluid surges and heavy solids loading The motor output is 7 5Gs when operating in capacity mode 5 1 Identification of Main Components Figure 1 Main Components MONGOOSE PRO Shale Shaker Typical FIGURE 1 LEGEND ITEM NAME DESCRIPTION 1 HEADER BOX ROUTES FLUID TO SHAKER SCREENS 2 CONTROL PANEL HOUSES CONTROLS FOR THE ELECTRICAL COMPONENTS 3...

Page 12: ...the header box into a half pipe at the rear of the basket Since fluid distribution is mounted above the screen deck no trap exists to collect solids As fluid passes through the diverter box it sweeps the box clean Figure 2 MONGOOSE PRO with Carbon Steel Header Box Shaker with Possum Belly with Butterfly Valve Bypass o The manually adjustable butterfly valve is located below the main inlet on the p...

Page 13: ...rators to install or remove screen wedges and screens o This option is critical on rigs that house shale shakers indoors Figure 4 MONGOOSE PRO with Vent Hood Dual Triple Shakers with Common Possum Belly and Knife Gate Bypass o The knife gate is controlled by a single rotating hand wheel Refer to Figure 5 Figure 6 o When the knife gate is opened fluid is redirected into the skid bypassing the scree...

Page 14: ... Butterfly Valve Bypasses o Mud feeds into the back of the feed manifold assembly with the flow evenly distributed to each of the header boxes Refer to Figure 7 o Butterfly valves located at each header box are used to open or close flow to a particular shaker o Butterfly valves located at the top of the feed manifold are used to close off flow to shakers enabling the use of a cement bypass Figure...

Page 15: ...th D SANDER and or D SILTER hydrocyclones o Hydrocyclones provide finer filtration than the Shale Shaker basket wire mesh screens o Variations in each configuration allow the equipment to operate at specific flow rates o Figure 8 is an example of a MONGOOSE PRO Mud Cleaner equipped with a 3 12 D SANDER and 10T4 D SILTER Figure 8 MONGOOSE PRO Mud Cleaner ...

Page 16: ...ating degF degC ATEX IECEx 4 131 F 20 55 C UL 4 104 F 20 40 C Approvals UL Class I Div I T2C OR ATEX IECEx EExd IIB 160C 6 1 1 Unit Weights Single Unit 3 460lbs 1 573kg Dual Unit 8 650lbs 3 924kg Triple Unit 13 500lbs 6 124kg Quad Unit 20 400lbs 9 253kg 6 1 2 Unit Dimensions Single MONGOOSE PRO Length 119 8 3 042mm Width 68 9 1 749mm Height 52 3 1 328mm Dual MONGOOSE PRO Length 124 3 149mm Width 1...

Page 17: ...575 600V 2 25KW 2 5HP 1 86KW 60HZ 7 HANDLING AND TRANSPORTING The MONGOOSE PRO Shale Shaker should always be transported to rig locations on a flatbed truck Make sure the unit is properly secured prior to departure and the shipping brackets are installed WARNING NEVER ATTEMPT TO MOVE OR LIFT THE MONGOOSE PRO SHALE SHAKER WITHOUT THE SHIPPING BRACKETS SECURED TO THE EQUIPMENT REFER TO PARAGRAPH 10 ...

Page 18: ...ration Manual 9092F02001AENG D 10 7 1 Lifting Handling NOTE PERFORM STRUCTURAL CHECKS ON THE DECK BEAMS TO ENSURE THEY CAN SUPPORT APPLIED LOADS TWICE THE WEIGHT OF THE SHALE SHAKER OF EQUIPMENT Figure 9 Lifting Points on the MONGOOSE PRO Figure 10 Lifting Lug Label ...

Page 19: ...ARE REMOVED FROM BASKET ASSEMBLY USE CERTIFIED LIFTING EYE STRAPS WEIGHT 282LBS 127KG HEADER BOX USE APPROPRIATE LIFTING DEVICE AT THE FOUR LIFTING LUGS ONE AT EACH CORNER WEIGHT 240LBS 108KG Single MONGOOSE PRO Basket Assembly without motors 1 360lbs 618kg Motors 282lbs 128kg Possum Belly 425lbs 193kg Carbon Steel Header Box 240lbs 108kg Dual MONGOOSE PRO Basket Assembly without motors 1 360lbs 6...

Page 20: ...ce to the feeder box NOTE PERFORM STRUCTURAL ANALYSIS ON THE DECK BEAMS TO MAKE SURE THEY CAN SUPPORT APPLIED LOADS TWICE THE DRY WEIGHT OF A MONGOOSE PRO SHALE SHAKER OF EQUIPMENT 9 UNPACKING AND INSPECTING 9 1 Unloading WARNING NEVER ATTEMPT TO LIFT THE ENTIRE UNIT BY THE BASKET OR MOTOR LIFTING POINTS THEY ARE NOT DESIGNED TO HOLD THE WEIGHT OF THE ENTIRE UNIT FAILURE TO COMPLY WILL DAMAGE THE ...

Page 21: ...h the operating conditions established in paragraph 8 Examine the Shale Shaker mud flow diagrams in paragraph 21 3 Discharge and effluent flows must have clear paths leaving the unit Bolt on plates located at the sides and rear of the Shale Shaker can be removed to direct effluent flow 1 Place the Shale Shaker in its intended position using the lifting techniques outlined in paragraph 7 1 2 Identi...

Page 22: ...ondition installation can begin 10 INSTALLING RIG UP From delivery the MONGOOSE PRO requires only minor preparation to install and commission the equipment for operation 10 1 Connecting Equipment The following steps will explain electric and piping connections 10 1 1 Connecting Vent Hood The vent hood uses a 10 150LB flange connection Installers should confirm the flange is connected to an air sys...

Page 23: ... comply with the Cable Block Diagram in paragraph 21 1 1 2 Connect the control panel to the equipment junction box 3 Connect to the rig power 10 1 3 1 Connecting UL Panel Depending on the configuration the MONGOOSE PRO is UL or ATEX IECEx rated The wiring and control panels for the UL and ATEX IECEx rated assemblies are slightly different from one another Refer to the appropriate control panel dia...

Page 24: ...E BROWN WHITE GREY AND BLACK WIRES ARE ALL LIVE POWER LEADS 4 Attach crimp a terminal ring connector to the wire ends of the grounding cable 5 Loosen wire clamp screws on power distribution box item a Figure 15 6 Insert bare wire endings of the power leads into power distribution box 7 Retighten screws on power distribution box once wires are in place 8 Inspect o ring seal on door surface Replace ...

Page 25: ...lation and Operation Manual 9092F02001AENG D 17 Figure 14 Side Inlet Port Figure 15 Interior View of Control Box a Three power source cables Power Leads inserted into Power Distribution Box b Inlet port plug Cable gland connection port c Ground location ...

Page 26: ...X IECEx rated control panel is equipped with a white power indicator light When illuminated the unit is powered on It is also equipped with operation mode indicator lights When the Normal light is illuminated the unit is operating in Progressive Elliptical mode When the Capacity light is illuminated the unit is operating in Balanced Elliptical mode The ATEX IECEx rated control panel is equipped wi...

Page 27: ...seal the enclosure Figure 17 ATEX IECEx Control Panel View 10 2 Removing Shipping Brackets CAUTION THE SHIPPING BRACKETS RETAIN THE BASKET ONTO THE SKID DURING ITS TRANSPORTATION THEY ARE TO REMAIN SECURED TO THE UNIT UNTIL IT IS PLACED IN ITS FINAL LOCATION KEEP THESE BRACKETS SAFE FOR TRANSFERS OR LONG TERM STORAGE OF THE SHALE SHAKER The MONGOOSE PRO is equipped with special shipping brackets f...

Page 28: ...tored Right Figure 19 Feed End Shipping Bracket Engaged Left and Stored Right 11 PREPARING UNIT FOR OPERATIONS 11 1 Confirming Motor Weight Rotation WARNING PERFORM A LOCKOUT TAG OUT PROCEDURE TO ISOLATE THE UNIT FROM THE RIG POWER SUPPLY KEEP ALL GUARDS IN PLACE AT ALL TIMES TO AVOID EXPOSURE TO PARTS ROTATING AT HIGH SPEEDS WHEN POWER IS ON SEVERE INJURY CAN OCCUR IF HANDS OR FEET REACH INSIDE T...

Page 29: ... PREVENT INJURY a To bump start motors push the START button on the control panel push the STOP button immediately after 5 Check direction of top counter weights to confirm their rotation matches the motor rotation diagram Refer to Figure 22 6 If the rotation matches Figure 22 reinstall all motor covers 7 Start unit following procedures from paragraph 12 and run for approximately one hour This wil...

Page 30: ...e Shaker 22 Field Installation and Operation Manual 9092F02001AENG D 22 Figure 20 50Hz Fixed Weight Left Swing Weight Right Figure 21 60Hz Fixed Weight Left Swing Weight Right Figure 22 Motor Rotation Diagram Figure 23 Amp Meter ...

Page 31: ...EAR FROM THE EQUIPMENT BEFORE STARTING THE UNIT NOTE READ ALL OF THE INSTRUCTIONS IN THIS PARAGRAPH PRIOR TO OPERATION OF THE EQUIPMENT IMPROPER INSTALLATION MAINTENANCE OR OPERATIONS MAY CAUSE PERSONAL INJURY OR MACHINE FAILURE 12 1 Pre Start Checklist WARNING THE FOLLOWING STEP REQUIRES INTERACTING WITH EQUIPMENT THAT PRESENTS POTENTIAL PINCH POINTS FOR OPERATORS KEEP ALL LIMBS FREE OF SCREENS A...

Page 32: ... FLOW TO MAINTAIN OPTIMAL POOLING LEVELS TIP KEEP FLUID END POINT AT 75 COVERAGE OF TOTAL SCREEN SURFACE FOR OPTIMAL PERFORMANCE THIS ALLOWS OPERATORS TO USE THE FINAL SCREEN TO DRY THE CUTTINGS MORE EFFECTIVELY 13 OPERATING EQUIPMENT 13 1 Adjustable Parameters During Normal Operating Conditions 13 1 1 Screen Selection Optimal screen mesh selection depends on a number of factors Flow rate Fluid co...

Page 33: ...SIDE WHEN ADJUSTING THE DECK ANGLE FAILURE TO COMPLY WILL RESULT IN EQUIPMENT DAMAGE 1 Locate manual jacks on discharge end of shaker 2 Using a manual ratchet wrench or screen clamping wedge adjust the 1 nut located on top of jack to raise or lower the basket 3 Adjust each side to desired position Always set each side to the SAME angle 4 Set basket at any angle between 3 and 3 5 Change fluid end p...

Page 34: ...d Motor control panels have a selector switch for Normal Progressive Elliptical and Capacity Balanced Elliptical modes of operation Switching between these modes affects the motion of the shaker NOTE THE MOTORS GENERATE A LOUD METALLIC NOISE WHEN OPERATORS SWITCH BETWEEN DIFFERENT MODES OF OPERATION THIS NOISE IS NORMAL AND DOES NOT INDICATE MOTOR FAILURE TIP IT IS NOT NECESSARY TO SHUTDOWN THE EQ...

Page 35: ...ADJUST MORE THAN 2 PER SIDE WHEN ADJUSTING THE DECK ANGLE FAILURE TO COMPLY WILL RESULT IN EQUIPMENT DAMAGE 13 2 1 Acting in Emergency Situations In the event of an emergency situation during operations the Shale Shaker should be immediately shut down until the emergency has been addressed In addition to any rig site emergency situation caused by other rig equipment operators should consider the f...

Page 36: ...utdown of the Equipment for Routine Maintenance 1 Stop flow of drilling fluid to shaker 2 While shaker is running wash down screens thoroughly cleaning all cuttings and solids build up around inside of deck and wedges using an appropriate base fluid 3 Push STOP button on the Start Stop station to shut down shaker CAUTION FOLLOW ALL SAFETY INSTRUCTIONS USE PROPER PPE WHEN USING STEAM OR PRESSURE EQ...

Page 37: ...HE UNIT HAVE A CERTIFIED ELECTRICIAN VERIFY THAT THE POWER SUPPLIES ARE ISOLATED BEFORE PERFORMING ANY MAINTENANCE PROCEDURE ON THE SHALE SHAKER Below are some basic safety related procedures that must be followed when performing maintenance Clean all parts and work area Block up and secure heavy parts before working beneath an assembly or a component of an assembly Always seek assistance when hea...

Page 38: ...RUN TIME GREASE MOTORS OPERATING ABOVE 70 C 158 F APPLY 0 7 OUNCES 20 G 1500 HOURS OF RUN TIME ELECTRICAL CABLES CHECK FOR WEAR AND DAMAGE WEEKLY SCREEN GASKETS CHECK FOR CRACKS MONTHLY DECK ADJUSTMENT SYSTEM CHECK FOR FULL UP AND DOWN TRAVEL MONTHLY SUPPORT SPRINGS CHECK FOR UNEVEN COMPRESSION MONTHLY SCREEN HOLD DOWN BAR CHECK SCREWS FOR TIGHTNESS MONTHLY GASKET GROMMETS CHECK FOR HOLDING MONTHL...

Page 39: ...trolled shutdown of the equipment WARNING PERFORM LOCKOUT TAG OUT PROCEDURES TO ISOLATE THE UNIT FROM RIG POWER SUPPLY TIP WASH DOWN THE SCREEN AREA PRIOR TO INSTALLING NEW SHAKER SCREENS TIP USE A RUBBER MALLET TO AVOID DAMAGING THE SCREEN WEDGES 2 Each screen is secured in place by two wedges one per side 3 Strike top handle section of wedges to loosen them a Always remove wedges with a dead blo...

Page 40: ... MONGOOSE PRO Cable Tower with Wedge Holders 15 3 2 Replacing Screens TIP ALWAYS WASH DOWN SCREEN BED AND SCREEN GASKETS PRIOR TO INSTALLING NEW SCREENS NOTE DO NOT HAMMER WEDGES TOO TIGHTLY OR THEY WILL BE EXTREMELY DIFFICULT TO REMOVE TIP BOTH WEDGES MUST BE IN POSITION PRIOR TO SECURING THEM FAILURE TO DO SO COULD PREVENT OPERATORS FROM SECURING THE SCREEN S OTHER WEDGE ...

Page 41: ...o shaker deck 2 Position one screen wedge between the screen edge and the support bar on the shaker basket interior sidewall Refer to Figure 28 3 Position another wedge on the other side of the screen in the same manner 4 Hammer each wedge securely into position 5 Condition the screen mesh by wetting down new screen mesh with a compatible base fluid PRIOR to operations Figure 28 Screen Wedge Secur...

Page 42: ...EDIUM BEFORE SHUTTING DOWN EQUIPMENT THIS WILL AVOID PLUGGING OR BLINDING THE SCREEN MESHES WITH DRIED SOLIDS NEVER USE A WIRE OR STIFF FIBER BRUSH TO CLEAN THE SCREENS 15 3 3 1 Washing Screens Plugged With Solids 1 Remove screens from the shaker using procedures from paragraph 15 3 1 2 Wash screens from the underside using a compatible base fluid 3 Change screens to a finer screen mesh 15 3 4 Sto...

Page 43: ...ntain optimum performance and reliability TIP ONLY USE KLUBER ISOFLEX TOPAS NB52 LUBRICANT TO OIL THE BEARINGS FAILURE TO DO SO WILL VOID THE MOTOR MANUFACTURER WARRANTY 4 Remove plugs one for each bearing Refer to Figure 29 5 Insert a 1 8 NPT Zerk grease fitting 6 Pump 1 41 ounces 40 g of lubricant into each bearing for normal bearing surface temperatures below 195 F 91 C CAUTION DO NOT OVERFILL ...

Page 44: ...e torque order from Figure 30 3 After four hours of operating time confirm all motor bolts still have 300ft lbs 447 5Nm of torque applied NOTE THERE ARE A TOTAL OF SIX MOTOR BOLTS ON EACH MOTOR ALL BOLTS RECEIVE PROPER TORQUE FROM THE FACTORY 4 Verify and document motor bolt torque every 672 hours or once per month of operation Figure 30 Motor Bolt Torque Pattern 15 4 3 Electrical Connections Isol...

Page 45: ...mediate surroundings from the vibratory motion of the motors and shaker basket Their condition is vital to the performance of the Shale Shaker Figure 32 Spring Enclosed in Nitrile Boot 15 5 1 Inspecting Springs Examine each spring for signs of fatigue or fracture every 3 months Perform additional examinations if the shaker basket is tilting side to side or cuttings are running to one side of the b...

Page 46: ... Figure 33 1 Once a month apply 10 shots of multi purpose grease into grease fitting 2 Run deck angle adjustment up and down twice to allow grease penetration to jack inner screw Figure 33 Grease Port on the Elevator Jack Arrowed 15 7 Maintaining Screen Gaskets 15 7 1 Removing Screen Gaskets WARNING INTIATE A CONTROLLED SHUTDOWN DISCONNECT AND LOCKOUT TAG OUT THE POWER SUPPLY TO THE CONTROL PANEL ...

Page 47: ...en rubber screen gasket is replaced Refer to Figure 34 1 Pry off old screen grommets 2 Place new grommets in the rectangular slot and push them down to lock into position Figure 34 Plastic Grommet 15 7 3 Replacing Screen Gaskets 1 Thoroughly clean screen deck to ensure new gasket properly fits 2 Lay new screen gasket into place and install screen bar on top of grommets NOTE IF NECESSARY ALIGN GROM...

Page 48: ...nd screen frame later 4 Wash screens to remove sticky solids NOTE WHEN CLEANING WITH A PRESSURE WASHER KEEP NOZZLE AT LEAST 16 AWAY FROM THE SCREENS TO PREVENT TEARING THE MESH 16 2 Washing After Circulation of Completion Fluids WARNING COMPLETION FLUIDS CONTAIN A HIGHER AMOUNT OF CHLORIDES WHICH ARE HIGHLY CORROSIVE USE APPROPRIATE PPE AND SAFETY EQUIPMENT WHEN CLEANING COMPLETION FLUIDS FROM SHA...

Page 49: ...en wedge and reseat making sure the wedge is fully engaged Possible Cause Solids buildup under screen or screen wedge Remedy Remove wedge and screen inspecting for solids or debris Replace screen and wedges making sure the wedges are fully engaged Problem Shaker Operating with Unusual Vibratory Motion Possible Cause Vibratory motors are rotating in the same direction Remedy Perform a motor rotatio...

Page 50: ...for leaks Problem Solids Are Migrating To One Side of the Basket Or Not Properly Discharging Possible Cause Unit is not level Remedy Make sure the skid was mounted to a level surface and level equipment as necessary Possible Cause Spring failure Remedy Check for excessively worn or broken springs Schedule shop to replace broken springs Problem Mud Builds Up On Shaker Screens OR Too Much Mud Spills...

Page 51: ...on Remedy Check control panel circuit breakers for blown missing fuses Problem One Vibratory Motor Fails to Rotate Possible Cause Damaged wiring Remedy Check wiring for damage repairing and replacing as necessary Possible Cause Damaged vibratory motor Remedy Have motor components analyzed for wear or damage by a certified electrician Possible Cause Damaged overload contact Remedy Check control pan...

Page 52: ... to protect equipment 2 When disconnecting power connections to control station and motors plug all inlets with an appropriate fitting to keep water moisture from entering Do NOT leave any electrical connections open and exposed 3 Add anti condensation packs to motor junction boxes and control station 4 Install and seal all control station doors and junction box covers NOTE USE HERCULES REAL TUFF ...

Page 53: ...ocation ensure the following have occurred Unit has been properly shut down Refer to paragraph 14 Unit has been properly cleaned Refer to paragraph 16 Screens have been removed Refer to paragraph 15 3 1 Unit has been disconnected from fluid piping Shipping brackets have been reinstalled Refer to paragraph 10 2 Once these steps are completed the equipment is ready for transportation ...

Page 54: ... the additional spare parts for each unique configuration Dual MONGOOSE PRO Shale Shaker assemblies require the same spare parts in addition to the unique spare parts required to maintain Dual Shale Shaker assemblies as a single MONGOOSE PRO Shale Shaker Therefore line item one in the Dual MONGOOSE PRO Shale Shaker Spare Parts List Refer to Table 6 refers to the entire MONGOOSE PRO Shale Shaker Sp...

Page 55: ...380 415V 50HZ ATEX IECEX 9350061 KIT RIG CRITICAL SPARES 1 YR DUAL MONGOOSE PRO 575 600V 60HZ UL 9350062 KIT RIG CRITICAL SPARES 1 YR DUAL MONGOOSE PRO 575 600V 60HZ ATEX IECEX 9350063 KIT RIG CRITICAL SPARES 1 YR TRIPLE MONGOOSE PRO 440 480V 60HZ UL 9350064 KIT RIG CRITICAL SPARES 1 YR TRIPLE MONGOOSE PRO 440 480V 60HZ ATEX IECEX 9350065 KIT RIG CRITICAL SPARES 1 YR TRIPLE MONGOOSE PRO 380 415V 5...

Page 56: ...M I SWACO MONGOOSE PRO Shale Shaker 48 Field Installation and Operation Manual 9092F02001AENG D 48 20 1 1 1 MONGOOSE PRO Rig Critical Spares Figure 36 MONGOOSE PRO Shale Shaker Components Exploded View ...

Page 57: ...HERMAL OVERLOAD 3 5 4 8A 575V 7152034 RELAY THERMAL OVERLOAD 9 0 12 5A 240V 10 7790017 TRANSFORMER 460V 1 7790019 TRANSFORMER 575V 7790018 TRANSFORMER 380V 11 7150014 POWER DISTRIBUTION BLOCK 1 12 8265105 EMITTER PLASTIC VCI 105 NOT SHOWN IN DRAWING 1 13 7150016 RELAY BASE 1 14 7150015 RELAY DPDT 10A 120VAC 1 15 7510037 CIRCUIT BREAKER 2 POLE 1A 1 16 7518020 FUSE GOULD SHAWNUT ATMR1 1 17 102978481...

Page 58: ...31 BOLT M8 X 30MM 9 NOT SHOWN 03 232 NUT M8 4 NOT SHOWN 05 276 FLATWASHER M8 18 NOT SHOWN 05 432 SCHNORR WASHER M8 9 NOT SHOWN 04 1105 BOLT M12 X 35MM 40 NOT SHOWN 04 1270 BOLT M12 X 45MM 10 NOT SHOWN 03 415 NUT M12 40 NOT SHOWN 05 305 FLATWASHER M12 80 NOT SHOWN 05 371 SCHNORR LOCKWASHER M12 40 NOT SHOWN BM6Y10137 01 WASHER 0 48 ID X 1 25 OD X 0 135 THICK 4 Motor kits MUST be ordered when replaci...

Page 59: ...Shaker Components Exploded View Table 6 Rig Critical Spare Parts List For Dual MONGOOSE PRO Shale Shakers ITEM NUMBER PART NUMBER DESCRIPTION QTY NOT SHOWN IN FIGURE REFER TO TABLE 5 RIG CRITICAL SPARE PARTS LIST FOR MONGOOSE PRO 1 2 3914037 GASKET FEEDER BOX COMMON POSSUM BELLY 2 3 3914036 GASKET POSSUM BELLY TRANSITION DUAL SHAKER 1 4 06 247 ROLL PIN DIAMETER X 1 50 LG 1 2 4 3 ...

Page 60: ...E PRO Shale Shakers ITEM NUMBER PART NUMBER DESCRIPTION QTY NOT SHOWN IN FIGURE REFER TO TABLE 5 RIG CRITICAL SPARE PARTS LIST FOR MONGOOSE PRO 2 2 06 247 ROLL PIN DIAMETER X 1 50 LG 1 3 04 1509 HHCS M12 X 70 MM LG WITH FULL THREADS 10 4 3916067 GASKET FULL FACE ANSI FLANGE 150 LBS 10 1 5 103057244 HHCS M24 3 0 X 90 MM XYLAN PLATED 12 6 03 412 HEX NUT M24 12 7 3914035 GASKET TRANSITION BYPASS POSS...

Page 61: ...TABLE 5 RIG CRITICAL SPARE PARTS LIST FOR MONGOOSE PRO 2 2 103057238 HHCS M20 2 5 X 90 MM LG GRADE 10 9 XYLAN PLATED 16 3 05 244 LOCK WASHER SCHNORR M20 MARTIN 16 4 103058511 HEX NUT M20 MS GR 8 8 XYLAN 1424 D6586 BLACK COATING OVERTAP 16 5 3916067 GASKET FULL FACE ANSI FLANGE 150 LBS 10 3 6 05 308 FLAT WASHER M24 REGULAR 96 7 1493001 HHCS M24 3 X 110MM LG GRADE 8 8 XYLAN PLATED 12 8 05 373 LOCKWA...

Page 62: ...TOR KITS Figure 40 MONGOOSE PRO Motor Kit Fixed Weight Table 9 Fixed Weight Motor Kit Parts List ITEM NUMBER PART NUMBER USED IN MOTOR KIT NUMBER DESCRIPTION QTY 1 9870525 MOTOR 2 5 HP 220 240 440 480V FIXED WEIGHT 1 9870526 MOTOR 2 5 HP 220 240 380 415V FIXED WEIGHT 9870527 MOTOR 2 5 HP 575 600V FIXED WEIGHT 2 ALL LOCKWASHER NO LONGER USED 0 3 1345015 ALL WASHER FLAT BLACKENED F436 X 1 15 32 OD H...

Page 63: ...re 41 MONGOOSE PRO Motor Kit Swing Weight Table 10 Swing Weight Motor Kit Parts List ITEM NUMBER PART NUMBER USED IN MOTOR KIT NUMBER DESCRIPTION QTY 1 9870528 MOTOR 2 5 HP 220 240 440 480V SWING WEIGHT 1 9870529 MOTOR 2 5 HP 220 240 380 415V SWING WEIGHT 9870530 MOTOR 2 5 HP 575 600V SWING WEIGHT 2 LOCKWASHER NO LONGER USED 0 3 1345015 ALL WASHER FLAT BLACKENED F436 X 1 15 32 OD HARDENED 12 4 103...

Page 64: ... Shaker 56 Field Installation and Operation Manual 9092F02001AENG D 56 21 DIAGRAMS AND SCHEMATICS 21 1 Wiring Diagram Electrical Schematics Figure 42 UL Rated MONGOOSE PRO 240V Diagram Figure 43 UL Rated MONGOOSE PRO 380V Diagram ...

Page 65: ...M I SWACO MONGOOSE PRO Shale Shaker 57 Field Installation and Operation Manual 9092F02001AENG D 57 Figure 44 UL Rated MONGOOSE PRO 460V Diagram Figure 45 UL Rated MONGOOSE PRO 575V Diagram ...

Page 66: ...M I SWACO MONGOOSE PRO Shale Shaker 58 Field Installation and Operation Manual 9092F02001AENG D 58 Figure 46 ATEX IECEx Rated MONGOOSE PRO Diagram ...

Page 67: ...ram Table 11 Cable Block Diagram Details CABLE CABLE SIZE TYPE CABLE START GLAND CABLE FINISH GLAND 1 N A N A CLIENT SUPPLY N A UL NEMA EP ENCLOSURE CMP 20PX2KX 2 4CX14AWG 2 1MM2 IEEE 45 IEEE 1580 TYPE P EP MOTOR JUNCTION BOX CMP 20PX2KX Motor 1 CMP 20PX2KX 3 4CX14AWG 2 1MM2 IEEE 45 IEEE 1580 TYPE P EP MOTOR JUNCTION BOX CMP 25PX2KX Motor 2 CMP 25PX2KX ...

Page 68: ...M I SWACO MONGOOSE PRO Shale Shaker 60 Field Installation and Operation Manual 9092F02001AENG D 60 21 2 General Assembly Drawing Figure 48 General Assembly Side View ...

Page 69: ...M I SWACO MONGOOSE PRO Shale Shaker 61 Field Installation and Operation Manual 9092F02001AENG D 61 Figure 49 General Assembly Feed Top Discharge Bottom Views ...

Page 70: ...62 Field Installation and Operation Manual 9092F02001AENG D 62 21 3 Mud Flow Diagram Figure 50 Mud Flow Diagram 1 Mud Inlet 2 Exit from Screen Decks Into Shaker Skid 3 Exit From Discharge Gates Both Sides of Shaker 4 Exit From Screen Deck ...

Page 71: ...SWACO MONGOOSE PRO Shale Shaker 63 Field Installation and Operation Manual 9092F02001AENG D 63 21 4 Mechanical Diagrams 21 4 1 Piping and Instrumentation Diagram Figure 51 Piping and Instrumentation Diagram ...

Page 72: ...M I SWACO MONGOOSE PRO Shale Shaker 64 Field Installation and Operation Manual 9092F02001AENG D 64 THIS PAGE INTENTIONALLY BLANK ...

Page 73: ......

Page 74: ...makes no guarantees or warranties either expressed or implied with respect to the accuracy and use of this data All product warranties and guarantees shall be governed by the Standard Terms of Sale Nothing in this document is legal advice or is a substitute for competent legal advice 2012 M I L L C All rights reserved Mark of M I L L C Mark of their respective owners ...

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